Accurate prediction of corrosion rates is of great significance for ensuring pipeline integrity and operational safety. This study proposes a novel hybrid prediction model—GAN-QPSO-XGBoost—which integrates a Generative Adversarial Network (GAN), Quantum-behaved Particle Swarm Optimization (QPSO), and the XGBoost algorithm. This study used GAN to augment 100 field data sets with 50 high-quality synthetic samples, forming an enhanced dataset of 150. The Kolmogorov-Smirnov test showed p greater than 0.05 and MAPE around 5%, confirming the synthetic data’s statistical consistency and numerical reliability. QPSO, by introducing quantum behavior mechanisms, effectively overcomes the issues of local optima and premature convergence commonly found in traditional optimization algorithms, further optimizing the predictive performance of XGBoost.To comprehensively evaluate model performance, this study adopts multiple standard metrics for validation and introduces the SHAP (Shapley Additive exPlanations) method to enhance model interpretability. Experimental results demonstrate that the GAN-QPSO-XGBoost hybrid model significantly outperforms existing benchmark models in corrosion rate prediction, with the following evaluation metrics: R² = 0.922, MAPE = 1.24%, MAE = 0.036, MSE = 0.0018, and RMSE = 0.042, fully proving its excellent predictive accuracy and stability. SHAP analysis further reveals that temperature, liquid holdup, flow velocity, CO2 partial pressure, gas-wall shear stress, and liquid-wall shear stress are the most significant factors influencing corrosion rate.In conclusion, the GAN-QPSO-XGBoost hybrid model not only significantly improves the accuracy and reliability of corrosion rate prediction but also provides a scientific basis and operational guidance for pipeline maintenance, safety assessment, and protection strategy formulation in practical engineering.
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