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EFFECT OF BULK DENSITY OF COAL BLEND ON THE CALORIFIC VALUE OF COKE 混煤容重对焦炭热值的影响
Pub Date : 1900-01-01 DOI: 10.31081/1681-309X-2020-0-6-4-12
I. Miroshnichenko, D. Miroshnichenko, I. Shulga, Yu. V. Nikolaychuk
The article is devoted to laboratory studies to determine the influence of the bulk density of a coal blend (in particular, tamped) on the value of the gross calorific value of the coke obtained from it. To making up a model coal blends, coal concentrates has been selected and analyzed from the raw material base of Ukrainian coke enterprises. From the studied coals four variants of coal blends has been formed, characterized by different grades. Experimental coking of coal charges has been carried out in a 5-kg laboratory oven designed by the State Enterprise "UKHIN". The bulk coking blend has been moistened to 8 %. The blend for tamping has been moistened to 12 %, tamped into a special matrix to a density of 1.15 t/m3 , and then the tamped coal cake has been placed in a retort for coking. It has been established that the maximum value of the gross calorific value of blast-furnace coke is achieved during coking of coal blends, which are characterized by the following set of quality indicators: R0=0,91–0,94 %; Vdaf = 30,9-31,0 %; C daf = 83,80-83,83 %; Hdaf = 5,01-5,02 %; Od daf = 8,42-8,45 %. It has been shown that an increase in the bulk density of coal blends, characterized by the same set of quality indicators, from 800 to 1150 kg/m3 leads to an increase in the gross calorific value of blastfurnace coke by 0,05-0,12 MJ/kg. Hydrogen bonds are a factor that contributes to the denser packaging of coal grains in the load. For this, the number of water molecules must correspond to the number of polar bonds in carbon macromolecules. With a lack of water, not all polar functional groups present in macromolecules will participate in the formation of new bonds, which will not allow to the coal grains to be packed more tightly. On the contrary, at higher humidity, excess water molecules will take up space in the feed, not participating in the formation of bonds with carbon macromolecules, which will lead to a decrease in the bulk density in terms of dry weight.
本文致力于实验室研究,以确定混合煤(特别是夯实)的堆积密度对从中获得的焦炭的总热值的影响。从乌克兰焦炭企业的原料基地中选取并分析了煤精矿,构建了一种新型混煤体系。从所研究的煤中,形成了四种不同品位的混煤。在国营企业“UKHIN”设计的5公斤实验室烘箱中进行了煤料的实验性焦化。散装焦化混合料已湿润至8%。将待捣固的混合料湿润至12%,捣成密度为1.15 t/m3的特殊基质,然后将捣固后的煤饼放入蒸馏炉进行焦化。高炉焦炭的总热值在炼焦过程中达到最大值,其质量指标为:R0= 0.91 ~ 0.94%;Vdaf = 30,9-31,0 %;C daf = 83,80-83, 83%;Hdaf = 5,01- 5,02%;Od = 8,42-8,45 %。研究表明,具有相同质量指标的混合煤的堆积密度从800 kg/m3增加到1150 kg/m3,会导致高炉焦的总热值增加0.05 - 0.12 MJ/kg。氢键是一个因素,有助于更密集的煤炭颗粒包装在负载。为此,水分子的数量必须与碳大分子中极性键的数量相对应。在缺乏水的情况下,并不是大分子中所有的极性官能团都能参与新键的形成,这将使煤颗粒不能更紧密地堆积。相反,在较高的湿度下,多余的水分子会占据进料的空间,不参与与碳大分子的键形成,这将导致以干重计的容重下降。
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引用次数: 0
The oven fund state analysis of the coke-chemical productions in Ukraine as on the date 01.01.2021. 截至2021年1月1日,乌克兰焦化生产的烤箱基金状态分析。
Pub Date : 1900-01-01 DOI: 10.31081/1681-309x-2022-0-3-23-28
Kravchenko S.A., Starovoit A.G., Turkina O.V., Chaplianko S.V.
THE OVEN FUND STATE ANALYSIS OF THE COKE-CHEMICAL PRODUCTIONS IN UKRAINE AS ON THE DATE 01.01.2021 © S.A. Kravchenko, PhD in Technical Sciences (STATE ENTERPRISE "STATE INSTITUTE FOR DESIGNING ENTERPRISES OF COKE OVEN AND BY-PRODUCT PLANTS'' (SE "GIPROKOKS'')", 60 Sumska str., Kharkiv, 61002, Ukraine), A.G. Starovoit, Doctor of Technical Sciences (UKRAINIAN SCIENTIFIC AND INDUSTRIAL ASSOCIATION “UKRKOKS”), 1 Geroev Maidana sq., Dnipro, 49000, Ukraine), O.V. Turkina, S.V. Chaplianko, PhD in Technical Sciences (SE "GIPROKOKS") The oven fund state analysis has been carried out for coke batteries of eight coke-chemical enterprises and industries located in the controlled territory of Ukraine. As on the date 01.01.2021, the operating coke oven batteries number was about 83,3 % of the total. The average service life of operating batteries was 30 years, and only 33,3 % of operating batteries corresponded to standard service life by project - 20 years. Over the past 10 years, the operating batteries number has decreased by 5 units, and their average service life has increased by 4,4 years, which indicates a deterioration in the oven fund condition. Obtained data on batteries average service life indicate a significant risk of industrial accidents, as well as the need to inspect and assess technical condition of coke oven batteries with a service life more than 20 years with followed reconstruction or a new construction. The ratio of total capacity of operating coke oven batteries (16891 thousand tons/year) to capacity of batteries with a service life of up to 20 years (5100 thousand tons/year) indicates issue relevance of domestic cokechemical enterprises further ability to fully meet the demand of the Ukrainian market for coke. Taking into account the consequences of Russian Federation armed aggression against Ukraine which broke out on 24.02.2022, at present all coke-chemical plants in the country need a thorough inspection. The relevance and practical significance of such surveys also lies in the need to assess the losses caused to Ukrainian industry by armed aggression of the Russian Federation. However, such inspection can only be performed after appropriate access to the concrete industrial objects. The resumption of the coke production is the only way to refuse the import of coke. Key words: analysis, oven fund, coke battery, average service life, total capacity. Corresponding author: S.V. Chaplianko e-mail: chaplianko_sv@ukr.net
截至2021年1月1日,焦炉基金对乌克兰焦化生产的状态分析©S.A. Kravchenko,技术科学博士(国有企业“焦炉和副产品企业设计研究所”(SE“GIPROKOKS”),60 Sumska街,哈尔科夫,61002,乌克兰),A.G. Starovoit,技术科学博士(乌克兰科学和工业协会“UKRKOKS”),Geroev Maidana广场1号。O.V. Turkina, S.V. Chaplianko,技术科学博士(SE“GIPROKOKS”)对位于乌克兰控制领土内的八家焦化企业和工业的焦炭电池进行了烤箱基金状态分析。截至2021年1月1日,焦炉运行电池数量约为83.3%。蓄电池的平均使用寿命为30年,只有33.3%的蓄电池符合项目标准使用寿命- 20年。近10年来,运行电池数量减少了5台,平均使用寿命增加了4、4年,表明烘箱资金状况恶化。获得的电池平均使用寿命数据表明,工业事故风险较大,对使用寿命超过20年的焦炉电池进行改造或新建,需要对其技术状况进行检查和评估。焦炉蓄电池运行总产能(1689.1万吨/年)与20年以上蓄电池生产能力(510万吨/年)之比表明国内焦化企业能否进一步充分满足乌克兰市场对焦炭的需求。考虑到俄罗斯联邦于2022年2月24日对乌克兰进行武装侵略的后果,目前需要对该国所有焦化工厂进行彻底检查。这种调查的相关性和实际意义还在于需要评估俄罗斯联邦武装侵略对乌克兰工业造成的损失。然而,这种检查只能在适当地接触到具体的工业物体之后进行。恢复焦炭生产是拒绝焦炭进口的唯一途径。关键词:分析,烘箱基金,焦炭蓄电池,平均使用寿命,总容量。通讯作者:S.V. Chaplianko e-mail: chaplianko_sv@ukr.net
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引用次数: 0
Raw material base for coking of the Coke Production of PJSC "ARCELORMITTAL KRYVYI RIH" in the period from 2017 to 2021. 2017年至2021年期间,PJSC“ARCELORMITTAL KRYVYI RIH”焦炭生产的原料基地。
Pub Date : 1900-01-01 DOI: 10.31081/1681-309x-2021-0-4-4-9
N. V. Mukina, D. Miroshnichenko
RAW MATERIAL BASE FOR COKING OF THE COKING PRODUCTION OF PJSC "ARCELORMITTAL KRYVYI RIH" IN THE PERIOD FROM 2017 TO 2021 © N.V. Mukina (Coke-chemical production of PJSC "ArcelorMittal Kryvyi Rih", 50095, Dnepropetrovsk region, Kryvyi Rih, Krivorozhstal st., 1, Ukraine), D.V. Miroshnichenko, Doctor of Technical Sciences (NTU "Kharkiv Polytechnic Institute", 61002, Kharkiv, st. Kirpicheva, 2, Ukraine) The article presents the data on coal components that were used in the charge for coking coke oven batteries №№1-4 (bulk coal charge) and №№ 5, 6 (tamped coal charge) of the coke-chemical production of PJSC "ArcelorMittal Kryvyi Rih" in the period from 2017 to 2021, as well as averaged information on some quality indicators of the produced coke. In general, the coal raw material base of the enterprise for the last five years has been of a stable inter-basin nature with a predominance of coals from the USA, Kazakhstan, and the Russian Federation. It is shown that, as the tamping technology suggests, moisture content, bulk density and content of classes less than 0.16 and less than 3.0 mm in coal charges supplied to the coal waste plant. №№ 5, 6 are significantly higher than the values of similar indicators of coal charges supplied to the numbers 1-4. Along with this, due to the use of coals of a certain quality, ash content, total sulfur content and the thickness of the plastic layer in coal charges supplied to the coal bunker №№ 1-4, is slightly higher than similar indicators of coal charges supplied to the boiler №№ 5, 6. In total, during 2017-2021, the composition and quality indicators of the coal charge for the production of coke at the boiler plant №№ 1-4 practically did not change, while in the coal charge for the production of coke on coke oven batteries №№ 5, 6 there is a decrease in the share of highly volatile coals with a simultaneous increase in the content of medium-volatile and low-volatile components. The given values of the quality indicators of the obtained blast-furnace coke indicate that the use of tamping technology makes it possible to obtain blast-furnace coke of a higher quality than by using a traditional technology. In particular, the coke obtained at the oven batteries №№ 5, 6 are characterized by lower values of ash content, total sulfur content and abrasion (M10) with higher values of mechanical strength in terms of M25 and post-reaction strength (CSR). Keywords: coal, inter-basin raw material base, coking, charge tamping, coke quality. Corresponding author N.V. Mukina, е-mail: Natalia.Mukina@arcelormittal.com
2017年至2021年“安赛乐米塔尔”焦化生产的原料基地©N.V. Mukina(“安赛乐米塔尔”焦化生产,50095,第聂伯罗彼得罗夫斯克地区,克里沃罗日斯塔尔市,1,乌克兰),D.V. Miroshnichenko,技术科学博士(NTU“哈尔科夫理工学院”,61002,哈尔科夫,圣基尔皮切娃,2,本文介绍了PJSC“ArcelorMittal Kryvyi Rih”焦化生产的焦炉电池№1-4(散装煤料)和№5,6(压实煤料)在2017年至2021年期间用于炉料的煤组分数据,以及所生产焦炭的一些质量指标的平均信息。总的来说,过去五年该企业的煤炭原料基础具有稳定的跨流域性质,主要来自美国、哈萨克斯坦和俄罗斯联邦的煤炭。结果表明,采用夯实技术后,供煤矸石厂的煤料含水率、容重和分级含量分别小于0.16和3.0 mm。5、6号煤价明显高于1-4号煤价类似指标的数值。与此同时,由于使用了一定质量的煤,提供给煤仓№1-4的煤料中的灰分含量,总硫含量和塑料层厚度略高于提供给锅炉№5,6的煤料的类似指标。总的来说,在2017-2021年期间,1-4号锅炉厂生产焦炭的煤料的组成和质量指标实际上没有变化,而在5号、6号焦炉电池生产焦炭的煤料中,高挥发性煤的比例有所下降,同时中挥发性和低挥发性成分的含量有所增加。所得高炉焦炭质量指标的给定值表明,采用夯实技术可以获得比传统工艺质量更高的高炉焦炭。特别是,在5号、6号电炉上得到的焦炭,其特点是灰分、总硫含量和磨损(M10)值较低,机械强度(M25)和反应后强度(CSR)值较高。关键词:煤炭;跨流域原料基地;焦化;通讯作者N.V. Mukina, mail: Natalia.Mukina@arcelormittal.com
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引用次数: 0
Coking of rammed coal charges. Gas coal content ≤ 40%. 煤粉的焦化。气煤含量≤40%。
Pub Date : 1900-01-01 DOI: 10.31081/1681-309x-2022-0-3-4-15
Mukina N.V., M. D. V.
COKING OF RAMMED COAL CHARGES. GAS COAL CONTENT ≤ 40% © N.V. Mukina (Coke-chemical production of PJSC “ArcelorMittal Kryvyi Rih", 50095, Kryvyi Rih, Krivorozhstal st., 1, Ukraine), D.V. Miroshnichenko, Doctor of Technical Sciences (National Technical University "Kharkiv Polytechnic Institute", 61002, Kharkov, Kirpichev str., 2, Ukraine) The article presents the results of studies of coking coal charges, characterized by the content of coals of the gas group up to 40%. The coal concentrates included in the composition of the coal charge for tamping the coke production of PJSC ``ArcelorMittal Kryvyi Rih" were studied. The initial samples were studied using a set of standardized methods with the determination of data from technical, petrographic and granulometric analysis, as well as the chemical composition of the ash. In addition, burst pressure values and Hardgrove grindability coefficients were determined in the samples taken. Based on the data obtained, the following indicators were calculated: sintering and coking properties of the charge, the average size of a piece of coal, the ash basicity index, and the basic-acid ratio. The presence of coals in the raw material base of KHP "ArcelorMittal Kryvyi Rih" was established, differing both in terms of sieve, technical, petrographic and plastometric analyzes, and in terms of grinding capacity, bursting pressure and chemical composition of the mineral part. It is shown that an increase in the sintering capacity, determined by both plastometric and petrographic methods, and the coking capacity of the charge leads to an improvement in the mechanical strength of blast-furnace coke. Graphic dependencies are built and mathematical equations are developed, they allow predicting the value of the mechanical strength of the coke obtained from them, according to the data of laboratory studies of coal charges. A linear relationship has been established between the CRI and CSR indices of the obtained experimental coke. Mathematical dependencies have been developed and it makes it possible to predict with sufficient accuracy the values of CRI and CSR of laboratory coke according to the data of the basic-acid ratio and basicity index of the ash of the initial coal charge. Keywords: coal, charge, rammer, laboratory tests, coke quality.. Corresponding author D. V. Miroshnichenko, e-mail: dvmir79@gmail.com
煤粉的焦化。天然气煤含量≤40%©N.V. Mukina(焦化生产PJSC“ArcelorMittal Kryvyi Rih”,50095,Kryvyi Rih, Krivorozhstal, 1,乌克兰),D.V. Miroshnichenko,技术科学博士(国立技术大学“哈尔科夫理工学院”,61002,哈尔科夫,Kirpichev街,2,乌克兰)文章介绍了焦煤炉料的研究结果,其特点是煤的天然气组含量高达40%。对“安赛乐米塔尔”焦炭生产用煤料组成中的煤精矿进行了研究。最初的样品是用一套标准化的方法进行研究的,其中包括技术、岩石学和颗粒学分析的数据,以及灰烬的化学成分。此外,还测定了试样的破裂压力值和Hardgrove磨削系数。根据所获得的数据,计算了以下指标:炉料的烧结和焦化性能、每块煤的平均粒度、灰分碱度指数和碱酸比。KHP“ArcelorMittal Kryvyi Rih”的原料基地中存在煤炭,在筛分,技术,岩石学和塑性分析方面,以及在磨矿能力,破裂压力和矿物部分的化学成分方面都有所不同。结果表明,通过塑性和岩石学方法测定的烧结能力和炉料的焦化能力的增加,导致高炉焦炭机械强度的提高。建立了图形依赖关系,并开发了数学方程,根据煤的实验室研究数据,它们可以预测从它们获得的焦炭的机械强度值。实验所得焦炭的CRI和CSR指标之间建立了线性关系。建立了数学依赖关系,根据初始煤料灰分的碱酸比和碱度指数数据,可以较准确地预测实验室焦炭的CRI和CSR值。关键词:煤、料、夯、实验室检测、焦炭质量通讯作者d.v. Miroshnichenko, e-mail: dvmir79@gmail.com
{"title":"Coking of rammed coal charges. Gas coal content ≤ 40%.","authors":"Mukina N.V., M. D. V.","doi":"10.31081/1681-309x-2022-0-3-4-15","DOIUrl":"https://doi.org/10.31081/1681-309x-2022-0-3-4-15","url":null,"abstract":"COKING OF RAMMED COAL CHARGES. GAS COAL CONTENT ≤ 40% © N.V. Mukina (Coke-chemical production of PJSC “ArcelorMittal Kryvyi Rih\", 50095, Kryvyi Rih, Krivorozhstal st., 1, Ukraine), D.V. Miroshnichenko, Doctor of Technical Sciences (National Technical University \"Kharkiv Polytechnic Institute\", 61002, Kharkov, Kirpichev str., 2, Ukraine) The article presents the results of studies of coking coal charges, characterized by the content of coals of the gas group up to 40%. The coal concentrates included in the composition of the coal charge for tamping the coke production of PJSC ``ArcelorMittal Kryvyi Rih\" were studied. The initial samples were studied using a set of standardized methods with the determination of data from technical, petrographic and granulometric analysis, as well as the chemical composition of the ash. In addition, burst pressure values and Hardgrove grindability coefficients were determined in the samples taken. Based on the data obtained, the following indicators were calculated: sintering and coking properties of the charge, the average size of a piece of coal, the ash basicity index, and the basic-acid ratio. The presence of coals in the raw material base of KHP \"ArcelorMittal Kryvyi Rih\" was established, differing both in terms of sieve, technical, petrographic and plastometric analyzes, and in terms of grinding capacity, bursting pressure and chemical composition of the mineral part. It is shown that an increase in the sintering capacity, determined by both plastometric and petrographic methods, and the coking capacity of the charge leads to an improvement in the mechanical strength of blast-furnace coke. Graphic dependencies are built and mathematical equations are developed, they allow predicting the value of the mechanical strength of the coke obtained from them, according to the data of laboratory studies of coal charges. A linear relationship has been established between the CRI and CSR indices of the obtained experimental coke. Mathematical dependencies have been developed and it makes it possible to predict with sufficient accuracy the values of CRI and CSR of laboratory coke according to the data of the basic-acid ratio and basicity index of the ash of the initial coal charge. Keywords: coal, charge, rammer, laboratory tests, coke quality.. Corresponding author D. V. Miroshnichenko, e-mail: dvmir79@gmail.com","PeriodicalId":296617,"journal":{"name":"Journal of Coal Chemistry","volume":"9 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"1900-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"131917837","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Analysis of global metallurgical coke production and forecasts review. 全球冶金焦炭产量分析及预测综述。
Pub Date : 1900-01-01 DOI: 10.31081/1681-309x-2023-0-1-3-7
S. Kravchenko, S. Chaplianko, A.A. Kogtin
ANALYSIS OF GLOBAL METALLURGICAL COKE PRODUCTION AND FORECASTS REVIEW © S.A. Kravchenko, PhD in Technical Sciences, S.V. Chaplianko, PhD in Technical Sciences, A.A. Kogtin (STATE ENTERPRISE "STATE INSTITUTE FOR DESIGNING ENTERPRISES OF COKE OVEN AND BY-PRODUCT PLANTS'' (SE "GIPROKOKS'')", 60 Sumska str., Kharkiv, 61002, Ukraine) Taking into account, that met coke production volume is determined by blast furnace production need, and blast furnace production is determined by steelmaking production need, the analysis of the world pig iron and steel production in 2019 - 2021 and for 6 months of 2022 has been done. It has been shown, that in the specified period, the world metallurgical production had fluctuating trends: ±29 million tons (±2,0 %) for iron and ±53 million tons (±2,7%) for steel. Domestic metallurgical production in 2019 – 2021 was characterized by an increase in volume by 1,1 million tons (5,2 %) for iron and a fluctuation of ±0,4 million tons (±1,9 %) for steel, in January - September 2022 took place the impetuous decrease by 6,2 million tons (57,9%) for iron and by 6,3 million tons (58,2 %) for steel, compared to the same period in 2021, which due to the consequences of the armed aggression of the Russian Federation against Ukraine. The world met coke production in 2019 - 2021 had fluctuating trends: approximately ±27 million tons (±3,9 %). Domestic met coke production in 2019 - 2021 was characterized by a decrease in volume by 0,44 million tons (5,2 %), and in January - November 2022 took place the impetuous decrease by 4,3 million tons (58,1 %), compared to the same period in 2021, which one also is related to the consequences of armed aggression. Some the world met coke production forecasts for 2023 – 2030 have been considered. It has been shown, that there is no consensus on the world coke production development. The most negative, among those considered, is the scenario of a decrease the world coke production to 87,7 billion USD at the end of 2028, the most positive – an increase to 264,6 billion USD in 2030. Considering the global steel production forecast from Worldsteel Association, the most probability is a restrained forecast with fluctuating trends in 2023 – 2024 and increase in the future due to urbanization in the Asia-Pacific region. Keywords: pig iron, steel, metallurgical coke, coke-chemical production, analysis, forecast Corresponding author S.V. Chaplianko e-mail: chaplianko_sv@ukr.net
全球冶金焦炭生产分析和预测回顾©S.A. Kravchenko,技术科学博士,S.V. Chaplianko,技术科学博士,A.A. Kogtin(国有企业“焦炉和副产品厂设计企业国家研究所”(SE“GIPROKOKS”),60 Sumska街,哈尔科夫,61002,乌克兰)考虑到,满足焦炭产量是由高炉生产需求决定的,而高炉产量是由炼钢生产需求决定的,对2019 - 2021年和2022年6个月的世界生铁和钢铁产量进行了分析。研究表明,在特定时期,世界冶金产量呈波动趋势:铁产量为±2900万吨(±2,0 %),钢产量为±5300万吨(±2,7%)。2019 - 2021年国内冶金生产的特点是体积的增加了1,100万吨(5 2%)的铁和波动±0,400万吨钢材(±9%),2022年1月- 9月发生冲动减少6,200万吨(57岁的9%)为铁和6,300万吨钢材(58岁的2%),与2021年同期相比,由于俄罗斯联邦武装侵略的后果对乌克兰。2019 - 2021年全球焦炭产量呈波动趋势:约为±2700万吨(±3.9%)。2019 - 2021年国内焦炭产量的特点是减少了0.44亿吨(5.2%),与2021年同期相比,2022年1月至11月出现了430万吨(58.1%)的急剧减少,这也与武装侵略的后果有关。一些对2023 - 2030年世界焦炭产量的预测已经得到了考虑。研究表明,世界焦炭生产发展尚未形成共识。其中最消极的是,到2028年底,世界焦炭产量将减少到887亿美元,而最积极的是,到2030年,世界焦炭产量将增加到2660亿美元。考虑到世界钢铁协会对全球钢铁产量的预测,最可能的是2023 - 2024年的克制预测,波动趋势,未来由于亚太地区的城市化而增加。关键词:生铁、钢铁、冶金焦、焦化生产、分析、预测。通讯作者S.V. chapianko e-mail: chaplianko_sv@ukr.net
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引用次数: 0
Marine fuel with low sulfur content, production prospects in Ukraine. 含硫量低的船用燃料,在乌克兰有生产前景。
Pub Date : 1900-01-01 DOI: 10.31081/1681-309x-2022-0-6-23-28
Сhernyavsky А.V., Grigorov A.B.
The article considers the main global trends in the use of fuel for shipping. The necessity of replacing marine fuel oils of the F-5 and F-12 grades, which are currently widely used by the merchant fleet of Ukraine, with new fuels with a low sulfur content, such as marine gas oil (MGO) or low sulfur marine gas oil (LS-MGO), is substantiated. The main problems are characterized, and in turn, they may arise during the transition of shipping to new types of fuel taking into account the role of cargo transportation by sea. Directions for solving these problems without a significant impact on the cost of cargo transportation are proposed, consisting of the selection of raw materials, their preliminary processing, the use of the latest processing technologies and compounding of finished commercial products. The selection of raw materials consists of determining the types and grades of raw materials that are provided with sufficient industrial reserves for the implementation of the selected technology and are characterized by a certain level of quality, for example, low (<0.5 %) sulfur content. The use of the latest technologies consists of thermal (cracking, pyrolysis) and thermocatalytic (catalytic cracking and pyrolysis, hydrotreating and hydrocracking) processes for obtaining fuel with a low sulfur content from hydrocarbon raw materials. Fuel compounding occurs with components with a significantly lower sulfur content. For this, various petroleum distillates, commercial fuels, some liquid products of coal gasification, as well as products of thermal degradation of polymer raw materials can be used. In practice, in the production of marine fuel with a low sulfur content, the most effective combination of several directions in a single technological chain: "selection of raw materials - the latest technologies" or "selection of raw materials - the latest technologies - compounding". Considering the above, it is shown that at present one of the most promising technological processes for the production of motor fuels, in particular marine ones, in Ukraine catalytic pyrolysis of secondary polymer raw materials on zeolites can be considered. Key words: marine fuel, sulfur, shipping, environmental requirements, polymers, pyrolysis, catalyst, petroleum distillates, coal gasification products. Corresponding author: A.B. Grigorov, e-mail: grigorovandrey@ukr.net
本文考虑了船舶燃料使用的主要全球趋势。乌克兰商船队目前广泛使用的F-5和F-12级船用燃料油有必要替换为含硫量低的新型燃料,如船用燃料油(MGO)或低硫船用燃料油(LS-MGO)。主要问题是有特点的,而考虑到海上货物运输的作用,这些问题在向新型燃料过渡期间可能出现。提出了在不显著影响货物运输成本的情况下解决这些问题的方向,包括原材料的选择、原材料的初步加工、最新加工技术的使用和成品的复合。原材料的选择包括确定原材料的类型和等级,这些原材料为所选技术的实施提供了足够的工业储备,并具有一定的质量水平,例如,低(< 0.5%)硫含量。最新技术的使用包括热(裂化、热解)和热催化(催化裂化、热解、加氢处理和加氢裂化)工艺,以从碳氢化合物原料中获得低硫含量的燃料。燃料复合发生在含硫量明显较低的组分中。为此,可以使用各种石油馏分油、商业燃料、煤气化的一些液体产品以及聚合物原料的热降解产品。在实践中,在低硫含量船用燃料的生产中,最有效的是在单一的技术链中结合几个方向:“选择原料-最新技术”或“选择原料-最新技术-复合”。综上所述,目前在乌克兰,可以考虑在沸石上催化裂解二次聚合物原料,这是生产汽车燃料,特别是船用燃料最有前途的技术之一。关键词:船用燃料,硫,船舶,环境要求,聚合物,热解,催化剂,石油馏分,煤气化产品通讯作者:A.B. Grigorov, e-mail: grigorovandrey@ukr.net
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引用次数: 0
The central laboratory Coke Production of PJSC «ArcelorMittal Kryvyi Rih» in present-day condition. 中央实验室焦炭生产的PJSC«ArcelorMittal Kryvyi Rih»在今天的条件。
Pub Date : 1900-01-01 DOI: 10.31081/1681-309x-2021-0-3-38-44
O. P. Chernousova, N. V. Mukina, A. Martynova
THE CENTRAL LABORATORY OF COKE PRODUCTION AT PJSC «ARCELORMITTAL KRYVYI RIH» IN PRESENT-DAY CONDITIONS © O.P. Chernousova, N.V. Mukina (Coke Production of PJSC «ArcelorMittal Kryvyi Rih», 50095, Dnipropetrovsk region, Kryvyi Rih, Kryvorizhstal str., 1, Ukraine), A.Yu. Martynova, PhD in Technical Sciences (State Enterprise "Ukrainian State Research Coal Chemical Institute (UHIN)", 61023, Kharkov, Vesnina st., 7, Ukraine) The article discusses the scientific and methodological organization of analytical control at the coke production of PJSC "ArcelorMittal Kryvyi Rih" (CP AMKR), as well as the results of ongoing scientific and methodological measures to ensure confidence in the results of measurements carried out in the central laboratory (CL CP AMKR). Thus, the CL CP AMKR was one of the first in the industry to put into use the test installation "KARBOTEST", which allows without the involvement of third parties to carry out important laboratory research and enables the laboratory staff to quickly develop recommendations for optimizing the composition of coal charges and improving the quality of coke. The unit is designed to test the coking process of coal mixtures and certain grades of coal concentrates under temperature conditions similar to those in coke oven batteries. CL CP AMKR introduces express methods for the analysis of chemical coking products and was one of the first to introduce a refractometric method for determining the mass fraction of distillate up to 180 ° C in crude benzene. The use of this method can significantly reduce the measurement time, avoiding the cumbersome distillation procedure, and reduce the sample volume for analysis from 100 cm3 to a few drops. In order to ensure the uniformity, quality of measurements and tests, the CL on an ongoing basis takes part in interlaboratory comparative tests of almost all types of raw materials and products entering and produced by it. These are the products that are stable over time in terms of their quality indicators, for example, coal coke, as well as products whose individual indicators can change over time (crude benzene, coal tar, etc.). Keywords: measurement, quality control, coal concentrates, coke, chemical products, qualification confirmation, experimental coking, uncertainty, interlaboratory experiment, accreditation. Corresponding author A.P. Chernousova, е-mail: Elena.Chernousova@arcelormittal.com
现代条件下PJSC“安赛乐米塔尔”焦炭生产中心实验室©O.P. Chernousova, N.V. Mukina (PJSC“安赛乐米塔尔”焦炭生产50095,第聂伯罗彼得罗夫斯克地区,KRYVYI RIH, kryvorizstal街,1,乌克兰),a.u yu。Martynova,技术科学博士(国有企业“乌克兰国家煤炭化学研究所(UHIN)”,61023,哈尔科夫,Vesnina st., 7,乌克兰)文章讨论了PJSC“ArcelorMittal Kryvyi Rih”(CP AMKR)焦炭生产分析控制的科学和方法组织,以及正在进行的科学和方法措施的结果,以确保在中央实验室(CL CP AMKR)进行的测量结果的信心。因此,CL CP AMKR是业内最早投入使用测试装置“KARBOTEST”的设备之一,该设备允许在没有第三方参与的情况下进行重要的实验室研究,并使实验室工作人员能够快速制定优化煤料组成和提高焦炭质量的建议。该装置设计用于在类似焦炉电池的温度条件下测试混合煤和某些等级的煤精矿的焦化过程。CL CP AMKR引入了快速分析化学焦化产物的方法,并且是第一个引入折射法来测定粗苯中高达180°C的馏分质量分数的方法。使用该方法可以显著缩短测量时间,避免繁琐的蒸馏程序,并将分析的样品体积从100 cm3减少到几滴。为了确保测量和测试的一致性和质量,本中心不断参与对进入本中心和由本中心生产的几乎所有类型的原材料和产品进行的实验室间比较测试。这些产品的质量指标在一段时间内是稳定的,例如煤焦,以及个别指标会随时间变化的产品(粗苯、煤焦油等)。关键词:计量、质量控制、煤精矿、焦炭、化工产品、资质确认、实验焦化、不确定度、实验室间实验、认可通讯作者A.P. Chernousova, mail: Elena.Chernousova@arcelormittal.com
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引用次数: 0
Elucidation of the nature of the occurrence of calcium and iron compounds in sulfur dioxide after lump sulfur combustion furnaces. 阐明了块状硫燃烧炉后二氧化硫中钙、铁化合物的发生性质。
Pub Date : 1900-01-01 DOI: 10.31081/1681-309x-2022-0-4-22-28
Semiryazhko E.M., Deineka D.M., K. V.V., Wetzner Yu.I., Panasenko V.A., Fandeeva A.A
ELUCIDATION OF THE NATURE OF THE OCCURRENCE OF CALCIUM AND IRON COMPOUNDS IN SULFUR DIOXIDE AFTER LUMP SULFUR COMBUSTION FURNACES © E.M. Semiryazhko (LLC Scientific and Production Enterprise Zarya, 93000, Rubizhne, Lugansk region, Zavodskaya st., 1g/36, Ukraine), D.M. Deineka, PhD in Technical Sciences, V.V. Kazakov, Doctor of Technical Sciences, Yu.I. Wetzner, PhD in Technical Sciences (National Technical University "Kharkiv Polytechnic Institute", 61002, Kharkov, Kirpichev str., 2, Ukraine), V.A. Panasenko, Doctor of Technical Sciences (SE "State Research and Design Institute of Basic Chemistry", 61002, Mironositskaya St., 25, Kharkov, Ukraine), A.A. Fandeeva (NTU "KhPI") It is known that in the operation of the first layer of the vanadium catalyst for the oxidation of SO2 to SO3 in the production of sulfuric acid, the main problem is the rapid increase in the hydraulic resistance of the catalyst due to the ingress of solid impurities in the form of dust from the gas. It has been established that the main component of these impurities are calcium and iron compounds. Therefore, the determination of the main sources of the occurrence of these compounds in sulfuric gas would make it possible to solve the problem of their elimination and improve the performance properties of the catalyst. The chemical composition of the feedstock in the production of sulfuric acid – granulated sulfur – was studied by X-ray fluorescence analysis for the presence of calcium and iron compounds. It was found that the content of calcium and iron in sulfur was 0,015 wt. %, which is not significant for this production. The method of X-ray diffraction analysis was used to study the marl-chamotte, chromium-magnesium bricks of the Slavyansk plant and cement used at LLC NPP “Zarya” as, respectively, the lining of the sulfur combustion furnace and for the installation of the lining. As a result of the research, the presence of calcium carbonate was established, and it can be a source of calcium compounds under the operating conditions of a sulfur combustion furnace. X-ray diffraction studies of spent vanadium catalysts were carried out and it was found that iron precipitates on the catalyst surface in the form of oxide Fe2O3 and forms iron-potassium alum in the form of KFe(SO4) and [K(Fe,Al)SO4]2 salts both on the surface and in depth of the granules. As a result of the research, it was shown that iron oxide Fe2O3 is a corrosion product of the metal part of the combustion furnace equipment and the waste heat boiler. Based on the studies carried out, recommendations are given in the work to reduce the effect of contamination of the layers of vanadium catalysts: storage and preparation of feedstock, process standards. Key words: sulfuric acid, sulfur dioxide oxidation, vanadium catalyst, sulfuric gas, sulfur combustion, sulfur combustion furnace, vanadium catalyst fouling. Corresponding author: Deyneka Dmitry Nikolaevich, e-mail: deynekadn@gmail.com
块硫燃烧炉后二氧化硫中钙和铁化合物发生性质的阐明©E.M. semiryazko(有限责任公司科学和生产企业扎里亚,93000,卢甘斯克地区,扎沃兹卡亚,1g/36,乌克兰),D.M. Deineka,技术科学博士,V.V. Kazakov,技术科学博士,yu。Wetzner,技术科学博士(国立技术大学“哈尔科夫理工学院”,61002,哈尔科夫,Kirpichev街,2,乌克兰),V.A. Panasenko,技术科学博士(SE“国家基础化学研究与设计院”,61002,Mironositskaya街,25,哈尔科夫,乌克兰),A.A. Fandeeva (NTU“KhPI”)众所周知,在运行第一层钒催化剂将SO2氧化为SO3生产硫酸,主要问题是由于气体中以粉尘形式进入固体杂质,导致催化剂的水力阻力迅速增加。已经确定这些杂质的主要成分是钙和铁化合物。因此,确定这些化合物在硫酸气体中出现的主要来源,将有可能解决它们的消除问题,提高催化剂的性能。用x射线荧光分析方法研究了硫酸生产中原料颗粒硫的化学组成。结果表明,硫中钙、铁含量为0.015 wt. %,对该产品影响不大。采用x射线衍射分析的方法,研究了Slavyansk工厂的灰泥灰泥砖、铬镁砖和LLC NPP“Zarya”使用的水泥分别作为硫燃烧炉的衬里和衬里的安装材料。通过研究,确定了碳酸钙的存在,并且在硫燃烧炉的操作条件下,碳酸钙可以作为钙化合物的来源。对废钒催化剂进行了x射线衍射研究,发现铁在催化剂表面以氧化物Fe2O3的形式析出,并在颗粒表面和深度以KFe(SO4)和[K(Fe,Al)SO4]2盐的形式形成铁钾明矾。研究结果表明,氧化铁Fe2O3是燃烧炉设备和余热锅炉金属部分的腐蚀产物。根据所进行的研究,提出了减少钒催化剂层污染影响的建议:原料的储存和制备,工艺标准。关键词:硫酸,二氧化硫氧化,钒催化剂,硫酸气体,硫燃烧,硫燃烧炉,钒催化剂结垢。通讯作者:Deyneka Dmitry Nikolaevich, e-mail: deynekadn@gmail.com
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引用次数: 0
ORGANOSULFUR COMPOUNDS OF COKE OVEN GAS AND THEIR CONTRIBUTION TO EMISSIONS OF SULFUR DIOXIDE FROM THE SMOKESTACKS OF COKE BATTERIES 焦炉煤气中的有机硫化合物及其对焦炭电池烟囱中二氧化硫排放的贡献
Pub Date : 1900-01-01 DOI: 10.31081/1681-309X-2020-0-6-12-17
A. Martynova, O. S. Malysh, V. A. Saraeva, I. N. Palval
The article touches upon the problem of cleaning of the coke oven gas from sulfur compounds, which is relevant in connection with the requirements for reducing of the sulfur dioxide emissions into the atmosphere and ensuring of the environmental safety of production in general. At present, the sulfur dioxide emissions from coke-chemical plants account for about 20 % of the total emissions of pollutants from coke ovens and are calculated from the concentration of hydrogen sulfide in coke oven gas after its purification before feeding to coke oven batteries heating systems. However, in addition to hydrogen sulfide, coke oven gas also contains organosulfur compounds such as carbon disulfide (CS2), carbon oxysulfide (COS), thiophene (C4H4S), mercaptans, etc. The authors of the article carried out a study to determine the content of organic sulfur compounds in the original and purified coke oven gas, as well as the contribution of these substances to sulfur dioxide emissions from the smokestacs of coke oven batteries. The calculation has been performed of the additional volume of sulfur dioxide, which is formed due to the combustion of organosulfur compounds of coke oven gas during its combustion in the heating system of coke ovens. It has been found that under the condition of complete conversion of organic sulfur compounds into sulfur dioxide during the combustion of coke oven gas in the heating system of coke ovens, the concentration of sulfur dioxide in flue gases can be approximately 25.0-35.0 mg/m3 (in recount on 5 % oxygen content in flue gases). It has been also shown that the share of emissions of the sulfur dioxide formed as a result of the combustion of hydrogen sulfide in coke oven gas is 90-95 %, and that formed as a result of combustion of the organic sulfur compounds is 5-10 %, even if they are completely transformed into the sulfur dioxide. It has been concluded that it is legitimate to calculate the volume of sulfur dioxide emissions based on the concentration of hydrogen sulfide in purified coke oven gas, supplied as an energy carrier to the heating system of coke ovens.
本文论述了焦炉烟气中含硫化合物的净化问题,这关系到减少向大气中排放二氧化硫和保证生产环境安全的总体要求。目前,炼焦化工厂的二氧化硫排放量约占焦炉污染物排放总量的20%,是根据焦炉气体净化后进入焦炉电池加热系统前的硫化氢浓度计算得出的。然而,除了硫化氢,焦炉煤气中还含有有机硫化合物,如二硫化碳(CS2)、氧化硫化碳(COS)、噻吩(C4H4S)、硫醇等。该文章的作者进行了一项研究,以确定原始和净化的焦炉气体中有机硫化合物的含量,以及这些物质对焦炉电池烟囱二氧化硫排放的贡献。本文对焦炉加热系统中焦炉煤气中有机硫化物燃烧产生的二氧化硫的附加体积进行了计算。经研究发现,在焦炉加热系统中焦炉煤气燃烧过程中有机硫化合物完全转化为二氧化硫的情况下,烟气中二氧化硫的浓度可约为25.0 ~ 35.0 mg/m3(以烟气中氧含量为5%计算)。也有研究表明,焦炉煤气中硫化氢燃烧所产生的二氧化硫的排放份额为90- 95%,而有机硫化合物燃烧所形成的二氧化硫的排放份额为5- 10%,即使它们完全转化为二氧化硫。已经得出结论,根据作为能量载体供应给焦炉加热系统的净化焦炉煤气中硫化氢的浓度来计算二氧化硫排放量是合理的。
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引用次数: 0
Study of chemical and physical features of lignite derivatives for evaluation of their hybrid functionality potential. 褐煤衍生物的化学和物理特性研究及其杂化官能势的评价。
Pub Date : 1900-01-01 DOI: 10.31081/1681-309x-2023-0-1-7-11
V. Lebedev, D. Miroshnichenko, D. Savchenko, E.I. Lytvynenko
STUDY OF CHEMICAL AND PHYSICAL FEATURES OF LIGNITE DERIVATIVES FOR EVALUATION OF THEIR HYBRID FUNCTIONALITY POTENTIAL © V.V. Lebedev, PhD in technical sciences, D.V. Miroshnichenko, Doctor of Technical Sciences, D.O. Savchenko, E.I. Lytvynenko, PhD in technical sciences (National Technical University «Kharkiv Polytechnic Institute», 2 Kyrpychova Str., Kharkiv, 61002, Ukraine)) The article shows that despite the existence of studies on the modification of various types of polymeric materials with lignite and its derivatives (in particular, it has been proven that the addition of lignite to polymers can affect their biodegradation), there is a further need to study the physicochemical features of the hybrid functionality of these materials in relation to a wide range of materials. The paper analyzes lignite and its derivatives in the form of humic acids in terms of their use for hybrid modification of multifunctional materials. The subject of the study is related to the non-energy and non-fuel use of fossil coal. This area is one of the most promising, as it allows to obtain marketable products of high demand, the cost of which is much higher than the cost of the raw materials. By performing qualitative, quantitative, and spectroscopic analyses of humic acids of different types of lignite, it has been proved that they have a significant hybrid functionality due to the presence of a large number of different functional groups in their composition. It has been shown that the most characteristic functional groups of lignite humic acids include phenolic hydroxyl -OH groups, carboxyl COO-, NH2 deformation groups, aliphatic CO groups, etc. This determines the ability of lignite humic acids to act as hybrid modifiers in relation to a wide range of substances through the following mechanisms: chemical interaction, dipole-dipole interaction in the form of hydrogen bond systems, and configuration changes in the structure of various materials and substances. It has also been found that the high hybrid functionality of lignite humic acids is determined by their polarity, which significantly increases the reactivity of active peripheral groups. Keywords: coal, humic acids, hybrid functionality, modification, properties. Corresponding author Denys V. Miroshnychenko, e-mail: dvmir79@gmail.com
褐煤衍生物的化学和物理特性研究及其杂化功能潜力的评价©V.V.列别捷夫,技术科学博士,D.V.米罗什尼琴科,技术科学博士,D.O.萨夫琴科,E.I.利特维年科,技术科学博士(国立技术大学哈尔科夫理工学院,哈尔科夫基尔pychova街2号,哈尔科夫61002)文章表明,尽管存在用褐煤及其衍生物改性各种类型聚合物材料的研究(特别是,已经证明在聚合物中添加褐煤会影响其生物降解),但还需要进一步研究这些材料的杂化功能的物理化学特征,涉及广泛的材料。本文分析了褐煤及其以腐植酸形式存在的衍生物在多功能材料杂化改性中的应用。本研究的主题与化石煤的非能源和非燃料使用有关。这个领域是最有前途的领域之一,因为它可以获得高需求的适销产品,其成本远高于原材料成本。通过对不同类型褐煤的腐植酸进行定性、定量和光谱分析,证明它们具有显著的杂化功能,因为它们的组成中存在大量不同的官能团。褐煤腐殖酸最具特色的官能团有酚羟基- oh、羧基COO-、NH2变形基、脂肪族CO等。这就决定了褐煤腐植酸能够通过以下机制对多种物质进行杂化改性:化学相互作用、氢键体系形式的偶极-偶极相互作用以及各种材料和物质结构的构型改变。研究还发现,褐煤腐殖酸的高杂化官能团是由其极性决定的,这显著提高了活性外周基团的反应性。关键词:煤,腐植酸,杂化官能团,改性,性质通讯作者Denys V. Miroshnychenko, e-mail: dvmir79@gmail.com
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引用次数: 0
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Journal of Coal Chemistry
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