Pub Date : 2025-12-14DOI: 10.1016/j.elecom.2025.108090
Wen Hsi Lee , Yi-Xue Chen , Hao Han Lin
This study employs a screen-printed aluminum paste to form electrode patterns on a substrate. Subsequently, a galvanic displacement reaction is utilized to replace the surface of the printed aluminum electrode with a copper seed layer. Finally, copper electroplating is performed to deposit copper onto the seed layer. This innovative additive aluminum-displacement-plus-electroplating process utilizes upward electroplating from the displacement-formed copper seed layer to enhance the electrical properties and smoothness of the copper conductor, while the downward electroplating strengthens the mechanical properties of the copper conductors.
To ensure the complete conversion of the printed aluminum electrodes into copper electrodes, crystalline copper sulfate powder is incorporated into the aluminum paste. After 20 min of displacement followed by 30 min of electroplating, the internal aluminum is fully converted into copper, producing a copper layer approximately 100 μm thick. The resulting copper exhibits a resistivity of 2 × 10−8 Ω·m.
Compared with conventional subtractive copper foil conductor processes, this method achieves comparable mechanical, chemical, and electrical properties. Furthermore, the simplified process reduces material waste and supports the pursuit of net-zero carbon emissions.
{"title":"A novel electrochemical deposition of copper conductor on flexible printed circuit boards","authors":"Wen Hsi Lee , Yi-Xue Chen , Hao Han Lin","doi":"10.1016/j.elecom.2025.108090","DOIUrl":"10.1016/j.elecom.2025.108090","url":null,"abstract":"<div><div>This study employs a screen-printed aluminum paste to form electrode patterns on a substrate. Subsequently, a galvanic displacement reaction is utilized to replace the surface of the printed aluminum electrode with a copper seed layer. Finally, copper electroplating is performed to deposit copper onto the seed layer. This innovative additive aluminum-displacement-plus-electroplating process utilizes upward electroplating from the displacement-formed copper seed layer to enhance the electrical properties and smoothness of the copper conductor, while the downward electroplating strengthens the mechanical properties of the copper conductors.</div><div>To ensure the complete conversion of the printed aluminum electrodes into copper electrodes, crystalline copper sulfate powder is incorporated into the aluminum paste. After 20 min of displacement followed by 30 min of electroplating, the internal aluminum is fully converted into copper, producing a copper layer approximately 100 μm thick. The resulting copper exhibits a resistivity of 2 × 10<sup>−8</sup> Ω·m.</div><div>Compared with conventional subtractive copper foil conductor processes, this method achieves comparable mechanical, chemical, and electrical properties. Furthermore, the simplified process reduces material waste and supports the pursuit of net-zero carbon emissions.</div></div>","PeriodicalId":304,"journal":{"name":"Electrochemistry Communications","volume":"183 ","pages":"Article 108090"},"PeriodicalIF":4.2,"publicationDate":"2025-12-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145923648","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-11DOI: 10.1016/j.elecom.2025.108095
Richard O.D. Clark , Eman Alharbi , Gazi Aliev , Wolfgang Theis , Emerson C. Kohlrausch , Jesum Alves Fernandes , Neil V. Rees
Herein we demonstrate the use of magnetron-sputtered, low weight-loading platinum on carbon black catalysts as a pathway to reducing mass of platinum in electrolyser and fuel cell applications. In contrast to wet chemical methods, which often require multi-step syntheses involving toxic chemicals and washing post synthesis, magnetron sputtering can produce catalysts for use immediately after production. Scanning transmission electron microscope (STEM) analysis shows these bespoke catalysts possess a bimodal distribution of particle sizes, with nanoparticles approximately half the size of commercial equivalents (ca.1 vs > 2 nm) and a distinct distribution of single metal atoms, dimers and trimers. Measurement of the electrochemically active surface area (ECSA) revealed a higher surface area across all fabricated catalysts, ranging from 17 % to 51 % higher than commercial equivalents. This increased surface area provides a comparable hydrogen evolution reaction (HER) onset potential at a fraction of the platinum loading, indicating both that kinetics are not affected measurably by changes in platinum size and that the Pt particles are well dispersed across the support. In contrast, the oxygen reduction reaction (ORR) activity showed clear kinetic differences due to particle size with the onset potential varying by over 100 mV across the catalyst samples, reflecting the influence of stable platinum nanoclusters on catalytic activity. Rotating ring disc electrode (RRDE) voltammetry offered additional insight into the size and dispersion of the platinum nanoclusters across the samples, elucidating differences between them
{"title":"Exploring the sub-nanometre domain: Evaluating mass loading effects on platinum nanocluster catalysts fabricated via magnetron sputtering","authors":"Richard O.D. Clark , Eman Alharbi , Gazi Aliev , Wolfgang Theis , Emerson C. Kohlrausch , Jesum Alves Fernandes , Neil V. Rees","doi":"10.1016/j.elecom.2025.108095","DOIUrl":"10.1016/j.elecom.2025.108095","url":null,"abstract":"<div><div>Herein we demonstrate the use of magnetron-sputtered, low weight-loading platinum on carbon black catalysts as a pathway to reducing mass of platinum in electrolyser and fuel cell applications. In contrast to wet chemical methods, which often require multi-step syntheses involving toxic chemicals and washing post synthesis, magnetron sputtering can produce catalysts for use immediately after production. Scanning transmission electron microscope (STEM) analysis shows these bespoke catalysts possess a bimodal distribution of particle sizes, with nanoparticles approximately half the size of commercial equivalents (ca.1 vs > 2 nm) and a distinct distribution of single metal atoms, dimers and trimers. Measurement of the electrochemically active surface area (ECSA) revealed a higher surface area across all fabricated catalysts, ranging from 17 % to 51 % higher than commercial equivalents. This increased surface area provides a comparable hydrogen evolution reaction (HER) onset potential at a fraction of the platinum loading, indicating both that kinetics are not affected measurably by changes in platinum size and that the Pt particles are well dispersed across the support. In contrast, the oxygen reduction reaction (ORR) activity showed clear kinetic differences due to particle size with the onset potential varying by over 100 mV across the catalyst samples, reflecting the influence of stable platinum nanoclusters on catalytic activity. Rotating ring disc electrode (RRDE) voltammetry offered additional insight into the size and dispersion of the platinum nanoclusters across the samples, elucidating differences between them</div></div>","PeriodicalId":304,"journal":{"name":"Electrochemistry Communications","volume":"182 ","pages":"Article 108095"},"PeriodicalIF":4.2,"publicationDate":"2025-12-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145786470","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-08DOI: 10.1016/j.elecom.2025.108094
Rana Said , Munthar Kadhim Abosaoda , Nathier Abas Ibrahim , M.M. Rekha , Subhashree Ray , Kattela Chennakesavulu , Renu Sharma , Atreyi Pramanik , Gurumurthy Ramaiah
Despite the rapid rise of electrocatalysis research, notably in hydrogen and oxygen evolution reactions (HER/OER), the discipline is still plagued by discrepancies in testing, data reporting, and performance benchmarking. This review examines the most important but sometimes ignored factors influencing catalyst performance, ranging from electrode preparation and electrolyte contaminants to the complexities of Tafel slope extraction and Faradaic efficiency measurement. This review critically examines the limitations of frequently used metrics, including overpotential, electrochemically active surface area (ECSA), and Tafel slopes, and demonstrates how uncontrollable variables can significantly distort reported activity. This study emphasizes the critical need for standardization by comparing normalization methods (geometric area, catalyst mass, and ECSA-based), as well as investigating how electrochemical impedance spectroscopy, double-layer capacitance, and product selectivity measurements are frequently misapplied or misinterpreted. We also highlight the worrying absence of raw data sharing and reproducibility in the literature, which impedes meaningful comparison and slows technological advancement. Finally, we offer a thorough checklist and protocols to build a universal benchmarking technique. This assessment, which highlights both technological insights and systemic obstacles, serves as a road map for a more transparent, reliable, and expedited electrocatalysis discovery process.
{"title":"Navigating the complexities of electrocatalytic water splitting: a critical examination of pitfalls and considerations in performance evaluation","authors":"Rana Said , Munthar Kadhim Abosaoda , Nathier Abas Ibrahim , M.M. Rekha , Subhashree Ray , Kattela Chennakesavulu , Renu Sharma , Atreyi Pramanik , Gurumurthy Ramaiah","doi":"10.1016/j.elecom.2025.108094","DOIUrl":"10.1016/j.elecom.2025.108094","url":null,"abstract":"<div><div>Despite the rapid rise of electrocatalysis research, notably in hydrogen and oxygen evolution reactions (HER/OER), the discipline is still plagued by discrepancies in testing, data reporting, and performance benchmarking. This review examines the most important but sometimes ignored factors influencing catalyst performance, ranging from electrode preparation and electrolyte contaminants to the complexities of Tafel slope extraction and Faradaic efficiency measurement. This review critically examines the limitations of frequently used metrics, including overpotential, electrochemically active surface area (ECSA), and Tafel slopes, and demonstrates how uncontrollable variables can significantly distort reported activity. This study emphasizes the critical need for standardization by comparing normalization methods (geometric area, catalyst mass, and ECSA-based), as well as investigating how electrochemical impedance spectroscopy, double-layer capacitance, and product selectivity measurements are frequently misapplied or misinterpreted. We also highlight the worrying absence of raw data sharing and reproducibility in the literature, which impedes meaningful comparison and slows technological advancement. Finally, we offer a thorough checklist and protocols to build a universal benchmarking technique. This assessment, which highlights both technological insights and systemic obstacles, serves as a road map for a more transparent, reliable, and expedited electrocatalysis discovery process.</div></div>","PeriodicalId":304,"journal":{"name":"Electrochemistry Communications","volume":"182 ","pages":"Article 108094"},"PeriodicalIF":4.2,"publicationDate":"2025-12-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145732951","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-04DOI: 10.1016/j.elecom.2025.108093
Guoyu Shi , Donald A. Tryk , Akihiro Iiyama , Makoto Uchida , Hironori Osada , Katsuyoshi Kakinuma
Modifying Pt-based catalysts with organic molecules offers a promising strategy to enhance oxygen reduction reaction (ORR) performance. In this study, dopamine (DA) was used to modify Pt/C, and its impact on electrochemical behavior and ORR activity was systematically investigated. Through DA modification, the ORR activity can be improved to 1.5 times that of pristine Pt/C. This enhancement is linked to DA's ability to maintain a more metallic Pt surface by preventing excessive oxidation. Density functional theory (DFT) calculations indicate that DA binds moderately strongly to the Pt surface, based on π-bonds between Pt and the aromatic carbons in a flat configuration that partially covers the surface while leaving active sites accessible. DA effectively inhibits the formation of surface-blocking OHtop–OHbridge pairs on (111) terraces, thus preserving O2 adsorption sites at (110) edges and unpaired OHtop sites, which are necessary in the ORR. Thus, this work provides mechanistic insight into DA's function and suggests a practical route to improving fuel cell performance through organic–inorganic interface engineering.
{"title":"Effect of dopamine modification on the oxygen reduction reaction activity of Pt/C catalyst","authors":"Guoyu Shi , Donald A. Tryk , Akihiro Iiyama , Makoto Uchida , Hironori Osada , Katsuyoshi Kakinuma","doi":"10.1016/j.elecom.2025.108093","DOIUrl":"10.1016/j.elecom.2025.108093","url":null,"abstract":"<div><div>Modifying Pt-based catalysts with organic molecules offers a promising strategy to enhance oxygen reduction reaction (ORR) performance. In this study, dopamine (DA) was used to modify Pt/C, and its impact on electrochemical behavior and ORR activity was systematically investigated. Through DA modification, the ORR activity can be improved to 1.5 times that of pristine Pt/C. This enhancement is linked to DA's ability to maintain a more metallic Pt surface by preventing excessive oxidation. Density functional theory (DFT) calculations indicate that DA binds moderately strongly to the Pt surface, based on π-bonds between Pt and the aromatic carbons in a flat configuration that partially covers the surface while leaving active sites accessible. DA effectively inhibits the formation of surface-blocking OH<sub>top</sub>–OH<sub>bridge</sub> pairs on (111) terraces, thus preserving O<sub>2</sub> adsorption sites at (110) edges and unpaired OH<sub>top</sub> sites, which are necessary in the ORR. Thus, this work provides mechanistic insight into DA's function and suggests a practical route to improving fuel cell performance through organic–inorganic interface engineering.</div></div>","PeriodicalId":304,"journal":{"name":"Electrochemistry Communications","volume":"182 ","pages":"Article 108093"},"PeriodicalIF":4.2,"publicationDate":"2025-12-04","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145732952","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-03DOI: 10.1016/j.elecom.2025.108092
Lea Seeger, Renate Lobnig, Claudia Schöberl, Stephan Appel
The corrosion of steel with 100 μl droplets of 0.171 M solutions of various ammonium salts and their mixtures, simulating atmospheric dust, is compared to corrosion with NaCl.
The key methods are in-situ optical monitoring in a self-built air-conditioned observation chamber and under a microscope with humidity-control, as well as the determination of corrosion products and their crystallite sizes ex-situ using XRD.
The cations, Na+ or NH4+ influence the width of the cathodic zone of the droplet and the occurrence of secondary spreading through the pH value of the resulting hydroxide solution in the cathodic zone.
Anions influence the resulting type of corrosion products, assumingly by incorporation in the intermediate product green rust. With Cl− anions the detected corrosion product was γ-FeOOH, with SO42− anions additionally α-FeOOH forms. Immediately after droplet application NO3− has a passivating effect, but as soon as active corrosion begins, NO3− actually accelerates it. The rapid corrosion with NO3− was assumed to be the reason for smaller crystallite sizes of the main corrosion product γ-FeOOH.
The mixture of the three anions Cl−, SO42− and NO3−, as found in atmospheric dust, leads to a synergistic effect. The aggressive anions Cl− and SO42− suppress the passivating effect of NO3−anions leading to accelerated corrosion and the formation of a thick layer of magnetite, which do not form with single salt solutions.
{"title":"Droplet corrosion of steel with simulated atmospheric dust from mixtures of ammonium salts","authors":"Lea Seeger, Renate Lobnig, Claudia Schöberl, Stephan Appel","doi":"10.1016/j.elecom.2025.108092","DOIUrl":"10.1016/j.elecom.2025.108092","url":null,"abstract":"<div><div>The corrosion of steel with 100 μl droplets of 0.171 M solutions of various ammonium salts and their mixtures, simulating atmospheric dust, is compared to corrosion with NaCl.</div><div>The key methods are in-situ optical monitoring in a self-built air-conditioned observation chamber and under a microscope with humidity-control, as well as the determination of corrosion products and their crystallite sizes ex-situ using XRD.</div><div>The cations, Na<sup>+</sup> or NH<sub>4</sub><sup>+</sup> influence the width of the cathodic zone of the droplet and the occurrence of secondary spreading through the pH value of the resulting hydroxide solution in the cathodic zone.</div><div>Anions influence the resulting type of corrosion products, assumingly by incorporation in the intermediate product green rust. With Cl<sup>−</sup> anions the detected corrosion product was γ-FeOOH, with SO<sub>4</sub><sup>2−</sup> anions additionally α-FeOOH forms. Immediately after droplet application NO<sub>3</sub><sup>−</sup> has a passivating effect, but as soon as active corrosion begins, NO<sub>3</sub><sup>−</sup> actually accelerates it. The rapid corrosion with NO<sub>3</sub><sup>−</sup> was assumed to be the reason for smaller crystallite sizes of the main corrosion product γ-FeOOH.</div><div>The mixture of the three anions Cl<sup>−</sup>, SO<sub>4</sub><sup>2−</sup> and NO<sub>3</sub><sup>−</sup>, as found in atmospheric dust, leads to a synergistic effect. The aggressive anions Cl<sup>−</sup> and SO<sub>4</sub><sup>2−</sup> suppress the passivating effect of NO<sub>3</sub><sup>−</sup>anions leading to accelerated corrosion and the formation of a thick layer of magnetite, which do not form with single salt solutions.</div></div>","PeriodicalId":304,"journal":{"name":"Electrochemistry Communications","volume":"182 ","pages":"Article 108092"},"PeriodicalIF":4.2,"publicationDate":"2025-12-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145732950","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
This study investigates how Al2O3 and V2O5 coatings deposited on nickel foam by atomic layer deposition (ALD) modifies its electrochemical phase evolution in alkaline media. Phase transitions and surface kinetics were characterized using cyclic voltammetry (CV), in situ X-ray diffraction (XRD), electrochemical impedance spectroscopy (EIS), and Tafel analysis. Bare NF exhibits a positive cathodic peak shift for α-Ni(OH)2 formation over 100 CV cycles attributed to surface activation. NF coated with Al2O3 (NF-A) showed a larger shift (+90 mV) indicating enhanced charge transfer kinetics and reduced energy barrier. In contrast, V2O5-coated NF (NF-V) showed no shift suggesting a suppressed surface kinetics. These shifts disappear at higher scan rates suggesting a kinetic effect rather than a diffusion-induced behavior. Tafel and EIS measurements show that NF-A has the lowest charge transfer resistance, while NF-V exhibits the largest resistance. In situ XRD provides direct evidence for α-Ni(OH)2 formation during extended cycling under alkaline conditions. These results demonstrate that different ALD coatings can selectively modulate surface kinetics and phase accessibility of nickel foam which can contribute to the design of nickel-based electrodes for phase-specific electrochemical applications.
{"title":"Influence of atomic layer deposition on nickel hydroxide phase transitions in nickel foam","authors":"Samutr Assavachin , Surat Prempluem , Somlak Ittisanronnachai , Sukritta Janprakhon , Montree Sawangphruk","doi":"10.1016/j.elecom.2025.108091","DOIUrl":"10.1016/j.elecom.2025.108091","url":null,"abstract":"<div><div>This study investigates how Al<sub>2</sub>O<sub>3</sub> and V<sub>2</sub>O<sub>5</sub> coatings deposited on nickel foam by atomic layer deposition (ALD) modifies its electrochemical phase evolution in alkaline media. Phase transitions and surface kinetics were characterized using cyclic voltammetry (CV), <em>in situ</em> X-ray diffraction (XRD), electrochemical impedance spectroscopy (EIS), and Tafel analysis. Bare NF exhibits a positive cathodic peak shift for α-Ni(OH)<sub>2</sub> formation over 100 CV cycles attributed to surface activation. NF coated with Al<sub>2</sub>O<sub>3</sub> (NF-A) showed a larger shift (+90 mV) indicating enhanced charge transfer kinetics and reduced energy barrier. In contrast, V<sub>2</sub>O<sub>5</sub>-coated NF (NF-V) showed no shift suggesting a suppressed surface kinetics. These shifts disappear at higher scan rates suggesting a kinetic effect rather than a diffusion-induced behavior. Tafel and EIS measurements show that NF-A has the lowest charge transfer resistance, while NF-V exhibits the largest resistance. <em>In situ</em> XRD provides direct evidence for α-Ni(OH)<sub>2</sub> formation during extended cycling under alkaline conditions. These results demonstrate that different ALD coatings can selectively modulate surface kinetics and phase accessibility of nickel foam which can contribute to the design of nickel-based electrodes for phase-specific electrochemical applications.</div></div>","PeriodicalId":304,"journal":{"name":"Electrochemistry Communications","volume":"182 ","pages":"Article 108091"},"PeriodicalIF":4.2,"publicationDate":"2025-12-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145732953","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-12-02DOI: 10.1016/j.elecom.2025.108088
R. Adcock , T. Chen , N. Click , M. Tao
Metal separation and recovery are a key aspect of silicon solar module recycling. This paper provides a fundamental understanding of the leaching and electrowinning in hydrochloric acid of two critical metals in silicon solar cells: copper and tin. A leaching model for solder-coated copper wires was developed to reveal rate orders with respect to concentrations of leaching agents and stirring. Kinetic parameters for electrowinning of copper and tin were determined through Tafel and electrochemical impedance spectroscopy analysis. Cyclic voltammetry was used to determine redox potentials of copper and tin allowing their electrochemical separation. Finally high recovery rates and high metal purity, both over 99 %, were achieved for copper and tin through sequential electrowinning. Hydrochloric acid leaching and sequential electrowinning provide a simple and effective option for the recovery of copper and tin from silicon solar modules.
{"title":"Leaching and sequential electrowinning of cu and Sn from silicon solar modules","authors":"R. Adcock , T. Chen , N. Click , M. Tao","doi":"10.1016/j.elecom.2025.108088","DOIUrl":"10.1016/j.elecom.2025.108088","url":null,"abstract":"<div><div>Metal separation and recovery are a key aspect of silicon solar module recycling. This paper provides a fundamental understanding of the leaching and electrowinning in hydrochloric acid of two critical metals in silicon solar cells: copper and tin. A leaching model for solder-coated copper wires was developed to reveal rate orders with respect to concentrations of leaching agents and stirring. Kinetic parameters for electrowinning of copper and tin were determined through Tafel and electrochemical impedance spectroscopy analysis. Cyclic voltammetry was used to determine redox potentials of copper and tin allowing their electrochemical separation. Finally high recovery rates and high metal purity, both over 99 %, were achieved for copper and tin through sequential electrowinning. Hydrochloric acid leaching and sequential electrowinning provide a simple and effective option for the recovery of copper and tin from silicon solar modules.</div></div>","PeriodicalId":304,"journal":{"name":"Electrochemistry Communications","volume":"182 ","pages":"Article 108088"},"PeriodicalIF":4.2,"publicationDate":"2025-12-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145681676","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-29DOI: 10.1016/j.elecom.2025.108089
Charaf Cherkouk , Marc Ferch , Robert Hahn , Tina Weigel , Thomas Köhler , Christian Ludt , Hartmut Stöcker , Annekatrin Delan , Frans Munnik , Ulrich Kentsch , Christoph Folgner , Thomas Schumann , Viktor Begeza , Yu Cheng , Shengqiang Zhou , Lars Rebohle
Silicon is the most promising anode material for lithium ion batteries (LIBs) because of its high theoretical specific capacity of 3590 mAhg−1 in the Li3.73Si phase at room temperature. However, two important issues such as volume expansion after the lithiation and the growth of a solid electrolyte interface during the cycling on the anodic side hinder the full use of Si as a negative electrode in modern LIBs. Here, we prelithiate the Si thin film on Cu foil using Li+ ion implantation at room temperature with a fluence of 1016 ions/ cm2 and three implantation energies of 1, 2 and 3 keV in order to achieve different depth profiles. The ion implantation enables a high controllability and homogeneity of the Li ion profile in the near surface region of the Si anode. Using both a half and full cell configuration versus lithium nickel cobalt aluminum oxide (NCA) in a liquid electrolyte (1 M LiPF6, EC:DMC 1:1 and 2 wt% of FEC), the implanted Si anodes were cycled and compared to Si anodes without implantation. The morphology and the structure of the Si anodes were investigated using scanning electron microscopy (SEM) in combination with elemental analysis by energy-dispersive X-ray spectroscopy (EDX) and x-ray diffraction (XRD). Depth profiles of the implanted Li+ in the Si anode obtained by elastic recoil detection analysis (ERDA) reveal that the distribution of the implanted Li+ extends from the surface to a depth of ca. 80 nm (deeper than predicted by simulations), which is caused by the roughness of the Cu foil. The roughness of the Si anode on Cu was analyzed using atomic force microscopy (AFM).
{"title":"Prelithiation of silicon thin film anodes using ion implantation for lithium ion batteries","authors":"Charaf Cherkouk , Marc Ferch , Robert Hahn , Tina Weigel , Thomas Köhler , Christian Ludt , Hartmut Stöcker , Annekatrin Delan , Frans Munnik , Ulrich Kentsch , Christoph Folgner , Thomas Schumann , Viktor Begeza , Yu Cheng , Shengqiang Zhou , Lars Rebohle","doi":"10.1016/j.elecom.2025.108089","DOIUrl":"10.1016/j.elecom.2025.108089","url":null,"abstract":"<div><div>Silicon is the most promising anode material for lithium ion batteries (LIBs) because of its high theoretical specific capacity of 3590 mAhg<sup>−1</sup> in the Li<sub>3.73</sub>Si phase at room temperature. However, two important issues such as volume expansion after the lithiation and the growth of a solid electrolyte interface during the cycling on the anodic side hinder the full use of Si as a negative electrode in modern LIBs. Here, we prelithiate the Si thin film on Cu foil using Li<sup>+</sup> ion implantation at room temperature with a fluence of 10<sup>16</sup> ions/ cm<sup>2</sup> and three implantation energies of 1, 2 and 3 keV in order to achieve different depth profiles. The ion implantation enables a high controllability and homogeneity of the Li ion profile in the near surface region of the Si anode. Using both a half and full cell configuration versus lithium nickel cobalt aluminum oxide (NCA) in a liquid electrolyte (1 M LiPF<sub>6</sub>, EC:DMC 1:1 and 2 wt% of FEC), the implanted Si anodes were cycled and compared to Si anodes without implantation. The morphology and the structure of the Si anodes were investigated using scanning electron microscopy (SEM) in combination with elemental analysis by energy-dispersive X-ray spectroscopy (EDX) and x-ray diffraction (XRD). Depth profiles of the implanted Li<sup>+</sup> in the Si anode obtained by elastic recoil detection analysis (ERDA) reveal that the distribution of the implanted Li<sup>+</sup> extends from the surface to a depth of ca. 80 nm (deeper than predicted by simulations), which is caused by the roughness of the Cu foil. The roughness of the Si anode on Cu was analyzed using atomic force microscopy (AFM).</div></div>","PeriodicalId":304,"journal":{"name":"Electrochemistry Communications","volume":"182 ","pages":"Article 108089"},"PeriodicalIF":4.2,"publicationDate":"2025-11-29","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145681677","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-24DOI: 10.1016/j.elecom.2025.108087
Vaishnavi Sree Jeganathan, Rohan Akolkar
Non-uniform secondary current distribution at rotating disk electrodes (RDE) is a common problem when using resistive electrolyte media or large applied currents. In a recent publication, we have shown that auxiliary electrodes such as the ring of a rotating ring-disk electrode (RRDE) can help suppress current non-uniformities at the disk enabling reliable electroanalytical measurements. However, this previous work considered linear kinetics where current distribution non-uniformities were moderate. In the present contribution, we consider current distribution non-uniformities encountered under Tafel kinetics. We show, for the case of 2,5-dihydroxy-1,4-benzoquinone (DHBQ) reduction, that optimally chosen ring conditions serve to provide effective shielding at the disk edge rendering the overall disk current distribution to be uniform. Numerical modeling and scaling analysis (using the Wagner number) are presented to aid a user in determining the optimal ring current density for achieving uniform disk current distribution under Tafel kinetics. This approach is especially useful when studying soluble-soluble redox transitions for which, unlike deposit distribution in electrodeposition, the current distribution non-uniformity is not visually apparent.
{"title":"Uniform secondary current distribution at disk electrodes under Tafel kinetics enabled by concentric current-shielding rings","authors":"Vaishnavi Sree Jeganathan, Rohan Akolkar","doi":"10.1016/j.elecom.2025.108087","DOIUrl":"10.1016/j.elecom.2025.108087","url":null,"abstract":"<div><div>Non-uniform secondary current distribution at rotating disk electrodes (RDE) is a common problem when using resistive electrolyte media or large applied currents. In a recent publication, we have shown that auxiliary electrodes such as the ring of a rotating ring-disk electrode (RRDE) can help suppress current non-uniformities at the disk enabling reliable electroanalytical measurements. However, this previous work considered linear kinetics where current distribution non-uniformities were moderate. In the present contribution, we consider current distribution non-uniformities encountered under Tafel kinetics. We show, for the case of 2,5-dihydroxy-1,4-benzoquinone (DHBQ) reduction, that optimally chosen ring conditions serve to provide effective shielding at the disk edge rendering the overall disk current distribution to be uniform. Numerical modeling and scaling analysis (using the Wagner number) are presented to aid a user in determining the optimal ring current density for achieving uniform disk current distribution under Tafel kinetics. This approach is especially useful when studying soluble-soluble redox transitions for which, unlike deposit distribution in electrodeposition, the current distribution non-uniformity is not visually apparent.</div></div>","PeriodicalId":304,"journal":{"name":"Electrochemistry Communications","volume":"182 ","pages":"Article 108087"},"PeriodicalIF":4.2,"publicationDate":"2025-11-24","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145616378","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2025-11-13DOI: 10.1016/j.elecom.2025.108079
Meixue Song , Ruifeng Dong , Tianyuan Xu
This study systematically investigates the influence mechanisms of heat treatment processes on the electrochemical corrosion resistance of hot-rolled 5083 aluminum alloy sheets, aiming to provide theoretical support for enhancing the service life of marine aluminum alloys. By integrating first-principles calculations with experimental data, the evolution patterns of second-phase composition and size under different annealing temperatures and holding times were revealed, elucidating their impact mechanisms on corrosion behavior. Conclusions: The typical second phases in 5083 aluminum alloy are Mg2Si, Al6Mn, Al3Ce, Al3Fe, and Al6(Mn, Fe). Between 150–400 °C, second phase particle size slightly decreased, while it significantly increased at 400–500 °C. Electrochemical test results indicate that the corrosion resistance of 5083 aluminum alloy is poorest at an annealing temperature of 350 °C. The variation in corrosion resistance primarily depends on the evolution of the β phase (Al3Mg2) and the dissolution and coarsening of the Al6Mn, Al3Fe, and Al6(Mn, Fe) phases.
{"title":"Study on the electrochemical corrosion resistance of 5083 aluminum alloy under heat treatment processes","authors":"Meixue Song , Ruifeng Dong , Tianyuan Xu","doi":"10.1016/j.elecom.2025.108079","DOIUrl":"10.1016/j.elecom.2025.108079","url":null,"abstract":"<div><div>This study systematically investigates the influence mechanisms of heat treatment processes on the electrochemical corrosion resistance of hot-rolled 5083 aluminum alloy sheets, aiming to provide theoretical support for enhancing the service life of marine aluminum alloys. By integrating first-principles calculations with experimental data, the evolution patterns of second-phase composition and size under different annealing temperatures and holding times were revealed, elucidating their impact mechanisms on corrosion behavior. Conclusions: The typical second phases in 5083 aluminum alloy are Mg<sub>2</sub>Si, Al<sub>6</sub>Mn, Al<sub>3</sub>Ce, Al<sub>3</sub>Fe, and Al<sub>6</sub>(Mn, Fe). Between 150–400 °C, second phase particle size slightly decreased, while it significantly increased at 400–500 °C. Electrochemical test results indicate that the corrosion resistance of 5083 aluminum alloy is poorest at an annealing temperature of 350 °C. The variation in corrosion resistance primarily depends on the evolution of the β phase (Al<sub>3</sub>Mg<sub>2</sub>) and the dissolution and coarsening of the Al<sub>6</sub>Mn, Al<sub>3</sub>Fe, and Al<sub>6</sub>(Mn, Fe) phases.</div></div>","PeriodicalId":304,"journal":{"name":"Electrochemistry Communications","volume":"182 ","pages":"Article 108079"},"PeriodicalIF":4.2,"publicationDate":"2025-11-13","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"145555121","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":3,"RegionCategory":"工程技术","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}