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Heat Transfer: Volume 3最新文献

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3-D Sintering of Two-Component Metal Powders With Stationary and Moving Laser Beams 静止和运动激光束双组分金属粉末的三维烧结
Pub Date : 1999-11-14 DOI: 10.1115/imece1999-1079
Yuwen Zhang, A. Faghri, C. W. Buckley, T. Bergman
Melting and resolidification of a mixture of two metal powders with significantly different melting points under irradiation of a stationary or a moving Gaussian laser beam were investigated numerically and experimentally. The liquid motion driven by capillary and gravity forces as well as the shrinkage of the powder bed caused by the overall density change were taken into account in the physical model. The liquid flow was formulated by using Darcy’s law, and the energy equation was given using a temperature transforming model. Predictions were compared with experimental results obtained with nickel braze and AISI 1018 steel powder. The effects of laser properties and the scanning velocity on the laser sintering process were also investigated. An empirical correlation that can be used to predict the of cross sectional area of the heat affected zone is proposed.
采用数值和实验方法研究了两种熔点差别较大的金属粉末混合物在静止和运动高斯激光束照射下的熔化和再凝固过程。在物理模型中考虑了毛细管力和重力作用下的液体运动,以及总体密度变化引起的粉床收缩。用达西定律推导了液体的流动,用温度变换模型推导了能量方程。对镍钎焊和AISI 1018钢粉的实验结果进行了比较。研究了激光性能和扫描速度对激光烧结过程的影响。提出了一种可用于预测热影响区截面积的经验关联式。
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引用次数: 0
Particle Transport via Three-Dimensional Chaotic Advection to Produce Electrically Conducting Plastics With Powder Additives 粒子通过三维混沌平流输运制备粉末添加剂导电塑料
Pub Date : 1999-11-14 DOI: 10.1115/imece1999-1072
R. Danescu, D. Zumbrunnen
Extended micron-scale structures were produced in thermoplastic melts from initially large clusters of conducting carbon black particles transported by three-dimensional chaotic mixing. The structures formed networks that were captured by solidification and rendered the composite materials electrically conducting. A systematic study was carried out to assess the influence of key parameters and relate the electrical properties to the microstructures. Micrographs showed complex structures exhibiting patterns characteristic of chaos. Electrical measurements indicated that conductivity was achieved at carbon black concentrations significantly lower than achievable by common mixing methods, and lower than reported recently for two-dimensional chaotic mixing.
在热塑性熔体中,通过三维混沌混合传输的大型导电炭黑颗粒团簇产生了扩展的微米级结构。这些结构形成的网络被固化并使复合材料具有导电性。对关键参数的影响进行了系统的研究,并将电学性能与微观组织联系起来。显微照片显示出复杂的结构,表现出混沌的特征。电学测量表明,在炭黑浓度下获得的电导率明显低于普通混合方法,也低于最近报道的二维混沌混合。
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引用次数: 0
Computational and Experimental Analysis of a Meso-Scale Heat Exchanger 中尺度换热器的计算与实验分析
Pub Date : 1999-11-14 DOI: 10.1115/imece1999-1067
J. Sheu, M. Giridharan, S. Hong, R. Shekarriz, C. Call
The main objective of this study is to develop an efficient meso-scale thermo-catalytic air purification system for battlefield applications. In this system, heated air is passed through a catalytic reactor to destroy toxic materials. The main constraints in designing this system are size, weight and fuel/power consumption. A successful design of this type of purification system depends to a large extent on the efficiency and performance of the heat exchanger. As a first step, a heat exchanger system that consists of several units of planar counter flow heat exchangers stacked on top of each other has been designed and fabricated. A CFD (Computational Fluid Dynamics) model has been used to understand the flow and heat transfer characteristics as well as to predict the effectiveness of the heat exchanger. A series of experiments have been performed to collect data to validate the CFD results. It will be shown that the data for temperature and effectiveness are in agreement with CFD predictions. Parametric simulations have also been performed to evaluate the heat exchanger performance as functions of geometric and operating conditions. The results indicate that axial conduction in the exchanger plate and the thermal boundary layer film resistance are the limiting factors in the heat exchanger performance.
本研究的主要目的是开发一种适用于战场的高效中尺度热催化空气净化系统。在这个系统中,加热的空气通过催化反应器来破坏有毒物质。设计该系统的主要限制因素是尺寸、重量和燃料/功率消耗。这种净化系统的成功设计在很大程度上取决于热交换器的效率和性能。首先,设计并制作了一个由若干个平面逆流换热器相互堆叠而成的换热器系统。采用CFD(计算流体力学)模型来了解换热器的流动和传热特性,并预测换热器的有效性。进行了一系列的实验来收集数据以验证CFD结果。结果表明,温度和效率的数据与CFD预测一致。参数模拟也进行了评估热交换器的性能作为几何和操作条件的函数。结果表明,换热器板内轴向传导和热边界层膜阻是影响换热器性能的主要因素。
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引用次数: 0
Radiation Heat Transport in Porous Media 多孔介质中的辐射传热
Pub Date : 1999-11-14 DOI: 10.1115/imece1999-1060
V. Travkin, I. Catton
At present most work treats radiative transport in heterogeneous media as if it were a homogeneous medium, then relies on different methods to simulate the medium heterogeneity or uses similar governing equations with assigned distributions for coefficients. This approach is widely used although almost never found in other fields of heat and mass transport. The lack of generality in present theoretical treatments of radiative transport in heterogeneous media is addressed by rigorous development of a set of governing equations. The new rigorous equations for radiation transport in heterogeneous media are presented for the first time. As part of the development of the new set of equations for electromagnetic and spectral intensity fields, the diffusion approximation is explored.
目前,大多数研究将非均匀介质中的辐射输运视为均匀介质,然后依靠不同的方法来模拟介质的非均匀性,或者使用具有指定系数分布的类似控制方程。这种方法被广泛使用,尽管几乎从未在其他热和质量输运领域中发现过。目前在非均匀介质中辐射输运的理论处理中缺乏通用性,这是通过一组控制方程的严格发展来解决的。本文首次提出了非均匀介质中辐射输运的新的严格方程。作为开发电磁和谱强场新方程组的一部分,本文探讨了扩散近似。
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引用次数: 0
A Critical Review of Drying Models for Coated Paper 涂布纸干燥模型综述
Pub Date : 1999-11-14 DOI: 10.1115/imece1999-1082
H. Noboa, J. Seyed-Yagoobi
Drying of coated paper is a complex process that includes the three mechanisms of heat transfer (conduction, convection, and radiation) coupled with water (liquid, vapor and bound), air, and binder mass transfer. Limited work has been conducted so far to mathematically simulate this drying process. This paper critically reviews the major relevant theoretical models and discusses each model’s strengths and shortcomings. The critical review reveals that there is a need for a better and more complete model to capture all the physics of the process of drying of coated paper. Furthermore, the theoretical results (e.g. drying rates, heat and mass transfer fluxes, temperature and species’ concentration profiles) should be directly verified against laboratory and machine data under various operating conditions.
涂布纸的干燥是一个复杂的过程,包括三种传热机制(传导、对流和辐射),以及水(液体、蒸汽和束缚)、空气和粘合剂的传质。到目前为止,在数学上模拟这一干燥过程的工作还很有限。本文批判性地回顾了主要的相关理论模型,并讨论了每种模型的优缺点。关键的审查表明,有必要一个更好的和更完整的模型,以捕捉所有的物理过程的涂布纸干燥。此外,理论结果(如干燥速率、传热传质通量、温度和物质浓度分布)应直接与各种操作条件下的实验室和机器数据进行验证。
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引用次数: 4
Design and Analysis of a Meso-Scale Refrigerator 中尺度制冷机的设计与分析
Pub Date : 1999-11-14 DOI: 10.1115/imece1999-1068
N. Ashraf, H. Carter, K. Casey, L. Chow, S. Corban, M. K. Drost, A. Gumm, Z. Hao, A. Hasan, J. Kapat, L. Kramer, M. Newton, K. Sundaram, J. Vaidya, C. Wong, K. Yerkes
The preliminary design and analysis of a meso-scale refrigerator is presented here. The device is to be designed out of layers of silicon wafers bonded together and is to be fabricated through the techniques of microelectronics. The intended application of the device is an integrated heat removal system for electronics or photonic chips or modules. The paper presents a functional decomposition of the entire system, thermodynamic feasibility analysis, alternative configurations for two of the functions: actuation and compression, and parametric analysis for two alternative candidates for compressor actuation. A set of reasonable design requirements is first formulated. Overall function of the devices is decomposed into nine major sub-functions. Comparison of different alternatives for compression and actuation suggests that electrostatic actuation integrated with centrifugal compression is a viable option. Two different ways to implement electrostatic actuation are considered in details: variable capacitance motor and electrostatic induction motor. A set of design relations and criteria needed to obtain the optimal design of each motor is presented along with a discussion on relative effects of the main design parameters.
本文介绍了一种中尺度制冷机的初步设计和分析。该装置将由硅晶片层粘合在一起设计,并通过微电子技术制造。该装置的预期应用是电子或光子芯片或模块的集成散热系统。本文给出了整个系统的功能分解、热力学可行性分析、驱动和压缩两种功能的备选配置,以及压缩机驱动两种备选方案的参数分析。首先制定一套合理的设计要求。设备的整体功能分为九个主要的子功能。对不同的压缩和驱动方案进行比较,表明静电驱动结合离心压缩是一种可行的选择。详细讨论了实现静电驱动的两种不同方式:变电容电机和静电感应电机。提出了获得各电机最佳设计所需的一套设计关系和准则,并讨论了主要设计参数的相对影响。
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引用次数: 8
Three-Dimensional Thermal Model of Resistance Spot Welding in Aluminum 铝电阻点焊三维热模型
Pub Date : 1999-11-14 DOI: 10.1115/imece1999-1094
A. Kabir, J. Khan, K. Broach
A 3-D thermal model for resistance spot welding in aluminum is presented. The numerical model, validated with experimental findings, considers phase change and the associated weld-pool convection. A parametric study is performed to determine the influence of welding features such as faying surface (work-piece contact surface) contact resistance, current, electrode-work-piece surface-thermal-contact-conductance and electrode tip diameter. These parameters have significant effects on the nugget and heat-affected-zone geometry. The phase change morphology, including melting and solidification rates and weld pool dynamics, is also significantly influenced by the parameters studied. The strongest convection was observed at the center of the molten pool in a plane aligned with gravity. Although two prominent convection cells develop, the phase change morphology is not significantly affected due to the short welding time (less than 0.05 seconds) and low fluid velocity (smaller than 1 × 10−2 mm/s). The nugget grows nonlinearly with increasing current and faying surface contact resistance while diminishing with increasing electrode work-piece surface-thermal-contact-conductance. The influence of faying surface contact resistance on nugget size is less than that of the other parameters. Optimum selection of electrode tip diameter provides the best possible nugget. The duration of weld pool existence increases with the increasing current but decreases with the increasing electrode work-piece surface-thermal-contact-conductance.
建立了铝电阻点焊的三维热模型。该数值模型考虑了相变和相关的焊池对流,并与实验结果相吻合。进行了参数化研究,以确定焊面(工件接触面)接触电阻、电流、电极-工件表面-热接触-电导和电极尖端直径等焊接特征的影响。这些参数对熔核和热影响区几何形状有显著影响。相变形貌,包括熔化和凝固速率以及熔池动态也受到所研究参数的显著影响。在熔池中心与重力对齐的平面上观察到最强的对流。由于焊接时间短(小于0.05秒)和流体速度低(小于1 × 10−2 mm/s),虽然形成了两个突出的对流细胞,但相变形貌没有受到明显影响。熔核随着电流的增大和表面接触电阻的增大呈非线性增长,而随着电极工件表面热接触电导的增大而减小。表面接触电阻对熔核尺寸的影响小于其他参数。最佳选择的电极尖端直径提供最好的可能的金块。熔池的存在时间随电流的增大而增大,但随电极工件表面热接触电导的增大而减小。
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引用次数: 0
Direct Numerical Simulation of Mixing of a Passive in Decaying Turbulence 衰减湍流中无源混合的直接数值模拟
Pub Date : 1999-11-14 DOI: 10.1115/imece1999-1086
P. Deb, P. Majumdar
Research on turbulent mixing processes is of great interest to those working on turbulent-reactive flows. In this paper, a detailed study has been performed for the evolution of scalar fields of different initial integral scales in decaying, homogeneous and isotropic turbulence using DNS technique. Passive scalar mixing in a cubical decaying, homogeneous, isotropic turbulence field is considered. The three-dimensional incompressible Navier-Stokes equations together with scalar equation are solved using Fractional Step Method. The convective and diffusive terms in governing equations are discretised by Compact Finite Difference Scheme. The 32 × 32 × 32 uniform staggered grids are used. The present simulation is performed at Taylor Reynolds number of 28.83. In this paper, the evolution of scalar RMS and scalar dissipation rate for different integral length scales has been presented. The initial velocity vector and Probability Density Function (PDF) of scalar at different eddy turn over time have also been presented.
紊流混合过程的研究是紊流反应流研究的重要内容。本文利用DNS技术对衰减、均匀和各向同性湍流中不同初始积分尺度标量场的演化进行了详细的研究。研究了一个立方衰减、均匀、各向同性湍流场中的被动标量混合。采用分步法求解三维不可压缩Navier-Stokes方程和标量方程。用紧有限差分格式对控制方程中的对流项和扩散项进行离散。采用32 × 32 × 32的均匀交错网格。本文的模拟是在泰勒雷诺数为28.83时进行的。本文给出了标量均方根和标量耗散率在不同积分长度尺度下的演化。给出了标量在不同涡转时间下的初始速度矢量和概率密度函数。
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引用次数: 0
Application of the Discrete Ordinates Method to a Continuous Glass Furnace Model 离散坐标法在连续玻璃炉模型中的应用
Pub Date : 1999-11-14 DOI: 10.1115/imece1999-1088
S. C. Rodicio, K. S. Chapman
The radiative behavior of the glass as it flows through a continuous glass furnace is studied by applying the Discrete Ordinates Method (DOM). Through the application of the DOM the radiant intensity is calculated at each of the control volumes inside the glass tank domain. Consequently, the heat fluxes of the emitted and irradiated energy in the glass are obtained. The results are presented in terms of the radiant heat fluxes distribution and temperature profile of the glass. In addition, the variation of the glass surface emissivity is studied in order to provide further understanding of the impact of this property in the glass overall thermal behavior.
应用离散坐标法(DOM)研究了玻璃在连续玻璃炉中的辐射行为。通过DOM的应用,在玻璃罐域内的每个控制体上计算辐射强度。因此,得到了玻璃中发射和辐照能量的热通量。研究结果包括玻璃的辐射热流分布和温度分布。此外,研究了玻璃表面发射率的变化,以便进一步了解该性质对玻璃整体热行为的影响。
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引用次数: 0
Transport Processes for a Row of Confined Jets Impinging on a Moving Surface 一排受限射流撞击运动表面的输运过程
Pub Date : 1999-11-14 DOI: 10.1115/imece1999-1084
C. Dinu, D. E. Beasley
The common architecture of the fluid delivery devices employed in the horizontal processing of printed wiring boards, makes use of high velocity jets directed normally or at some angle towards the board which moves above rollers. Usually, a single slot jet or a linear arrays of jets are employed in order to increase the transport properties of the flow in the vicinity of the printed wiring board. In the present study, a geometry resembling a fluid delivery device used in printed wiring board manufacturing was investigated both experimentally and numerically. The printed wiring board is represented by an endless belt, which is transported horizontally by a system of rollers. The working fluid is delivered by an array of 13 square jets with a hydraulic diameter of 5.02 mm and a separation distance between jets of 4 hydraulic diameters. Two confinement plates located on each side of the jet array are used to confine the flow region and adjust the flow resistance at the two openings — between the rollers and the confinement plates — symmetrically located with respect to the centerline of the row of jets. The experimental setup and the numerical model both allowed the investigation of the effect of complex confinement (due to the board, confinement plates and rollers) and of the moving boundaries (impingement surface and rollers) on the characteristics of impinging flow. The flow field and the heat transfer characteristics were investigated for the jet Reynolds number ranging from 500 to 2000, non-dimensional impingement surface velocity ranging from 0 to 1 and non-dimensional impingement distance of 3 and 5. The CFD simulations were performed using the commercial CFD code PHOENICS. Flow visualization and particle image velocimetry were employed in order to experimentally investigate the flow field and validate the CFD simulations. The predicted results compare well with the observed jet behavior. A detailed description of the flow physics is presented. The numerical simulations show that for the same mass flow rate, the row of jets has a higher transport effectiveness when compared to a slot jet.
在印刷线路板的水平加工中采用的流体输送装置的共同结构,利用高速射流通常或以某种角度指向在滚筒上方移动的线路板。通常,为了增加印制板附近气流的传输特性,采用单槽射流或线性射流阵列。在本研究中,研究了一种用于印刷线路板制造的类似流体输送装置的几何形状,并进行了实验和数值研究。印刷线路板由一条无止回的皮带表示,这条皮带由辊子系统水平输送。工作流体由一组13个方形射流输送,射流的水力直径为5.02 mm,射流之间的分离距离为4个水力直径。位于射流阵列两侧的两个约束板用于限制流动区域并调节两个开口处的流动阻力-在滚筒和约束板之间-相对于射流排的中心线对称地位于。实验设置和数值模型都允许研究复杂约束(由于板,约束板和滚子)和移动边界(撞击面和滚子)对撞击流特性的影响。研究了射流雷诺数为500 ~ 2000、无量纲撞击表面速度为0 ~ 1、无量纲撞击距离为3和5时的流场和换热特性。利用商业CFD代码PHOENICS进行CFD模拟。采用流动可视化和颗粒图像测速技术对流场进行了实验研究,验证了CFD模拟结果。预测结果与观测到的射流行为吻合较好。对流动物理进行了详细的描述。数值模拟结果表明,在相同质量流量下,排流射流比槽流射流具有更高的输运效率。
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引用次数: 0
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Heat Transfer: Volume 3
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