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A Coupled Stagnation Flow and Knudsen Layer Analysis for Laser Drilling 激光钻孔的滞止流与Knudsen层耦合分析
Pub Date : 1999-11-14 DOI: 10.1115/imece1999-1077
J. Batteh, M. M. Chen, J. Mazumder
The application of lasers in industrial drilling processes is rapidly increasing. Consequently there is a great need to understand the fundamental physics of the laser drilling process. Recent experiments have shown that material removal occurs via the combined action of vaporization and melt expulsion due to the vaporization-induced recoil pressure. The authors (Batteh et al., 1998) developed a quasi-steady stagnation flow analysis to study the physical mechanisms of laser drilling by examining the heat transfer and fluid flow in the molten metal. This paper presents an extension of that analysis by including the effects of nonequilibrium vaporization. A Knudsen layer analysis is used to model the nonequilibrium evaporation at the liquid-vapor interface and the compressible flow outside the Knudsen layer. The analysis gives the pressure, temperature, and density jumps across the Knudsen layer. Numerical results for the combined stagnation flow and Knudsen layer analysis are shown for several different materials over a range of laser intensities commonly used in laser drilling. Drilling trends are shown as functions of the laser energy and beam radius. The results show that a significant portion of the material removed occurs through melt expulsion due to the vaporization-induced recoil pressure. The results from both the equilibrium and Knudsen layer models for vaporization are compared, and the validity of equilibrium vaporization models are discussed.
激光在工业钻孔加工中的应用正在迅速增加。因此,非常需要了解激光钻孔过程的基本物理原理。最近的实验表明,由于汽化引起的反冲压力,材料的去除是通过汽化和熔体排出的共同作用发生的。作者(Batteh etal., 1998)开发了一种准稳定停滞流动分析方法,通过检查熔融金属中的传热和流体流动来研究激光钻孔的物理机制。本文通过包括非平衡汽化的影响,提出了该分析的扩展。采用克努森层分析方法模拟了液-气界面处的非平衡蒸发和克努森层外的可压缩流动。分析给出了克努森层的压力、温度和密度的变化。本文给出了几种不同材料在激光钻孔中常用的激光强度范围内的滞止流动和Knudsen层分析的数值结果。钻孔趋势显示为激光能量和光束半径的函数。结果表明,由于蒸发引起的反冲压力,很大一部分材料通过熔体排出而被去除。比较了平衡汽化模型和Knudsen层汽化模型的结果,讨论了平衡汽化模型的有效性。
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引用次数: 1
Simulation of Flow and Heat Transfer With Phase Boundaries and Complex Geometries on Cartesian Grids 笛卡尔网格上具有相边界和复杂几何形状的流动和传热模拟
Pub Date : 1999-11-14 DOI: 10.1115/imece1999-1093
H. Udaykumar, R. Mittal, W. Shyy
This paper is an extension of our previous work on simulation of complex phase front evolution in the diffusion-dominated situation. The Navier-Stokes equations are solved using a finite-volume method based on a second-order accurate central-difference scheme in conjunction with a two-step fractional-step procedure. The key aspects that need to be considered in developing such a solver are imposition of boundary conditions on the immersed boundaries and accurate discretization of the governing equation in cells that are cut by these boundaries. A new interpolation procedure is presented which allows systematic development of a spatial discretization scheme that preserves the second-order spatial accuracy of the underlying solver. The presence of immersed boundaries alters the conditioning of the linear operators and this can slow down the iterative solution of these equations. The convergence is accelerated by using a preconditioned conjugate gradient method where the preconditioner takes advantage of the structured nature of the underlying mesh. The accuracy and fidelity of the solver is validated and the ability of the solver to simulate flows with very complicated immersed boundaries is demonstrated. The method will be useful in studying the effects of fluid flow on the evolution of complex solid-liquid phase boundaries.
本文是我们对扩散主导情况下复杂相锋演化模拟工作的扩展。采用基于二阶精确中心差分格式的有限体积法,结合两步分数步法求解了Navier-Stokes方程。在开发这样的求解器时需要考虑的关键方面是在浸入边界上施加边界条件以及在这些边界切割的单元中精确离散化控制方程。提出了一种新的插值程序,它允许系统地开发一种空间离散方案,以保持底层求解器的二阶空间精度。浸入边界的存在改变了线性算子的条件,这可能会减慢这些方程的迭代解。通过使用预条件共轭梯度方法加速收敛,其中预条件利用了底层网格的结构化特性。验证了该求解器的准确性和保真度,并证明了该求解器能够模拟具有非常复杂浸入边界的流动。该方法将有助于研究流体流动对复杂固液边界演化的影响。
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引用次数: 0
Fabry-Perot Resonators Built With YBa2Cu3O7-δ Films on Si Substrates 用YBa2Cu3O7-δ薄膜在Si衬底上构建法布里-珀罗谐振器
Pub Date : 1999-11-14 DOI: 10.1115/imece1999-1058
A. Kumar, Vladimir A. Boychev, Zhuomin M. Zhang, D. Tanner
Fabry-Perot (F-P) resonators were built from two superconductive YBa2Cu3O7-δ (YBCO) films separated by a spacer. Each film of 35 nm thickness was deposited on a Si substrate ≈0.2 mm thick. A slow-scan Michelson interferometer was employed to measure the transmittance of the resonator in the far-infrared frequency region from 10 to 90 cm−1 at temperatures between 10 and 300 K. Measurements showed that in the normal state the peak (or resonant) transmittance decreases with temperature, whereas in the superconducting state it can increase with decreasing temperature. The transmittance of the resonator was calculated using properties of individual reflectors obtained previously. When the effect of partial coherence is taken into consideration, the calculated transmittance is in good agreement with the experiments. Furthermore, the maximum possible resonant transmittance was predicted based on an optimization analysis considering the interference effects. The effect of the YBCO film thickness on the transmittance peaks was also studied, showing that the resonant transmittance decreases but the finesse increases as the film thickness is increased. This study should help improve the future design of F-P resonators based on HTSC thin films.
法布里-珀罗(F-P)谐振器是由两个超导YBa2Cu3O7-δ (YBCO)薄膜制成的,薄膜之间用间隔层隔开。每层膜厚度为35 nm,沉积在厚度约为0.2 mm的Si衬底上。采用慢扫描迈克尔逊干涉仪测量了谐振器在10 ~ 300 K温度范围内10 ~ 90 cm−1远红外频率区域的透射率。测量结果表明,在正常状态下,峰值(或谐振)透过率随温度的升高而降低,而在超导状态下,峰值透过率随温度的降低而升高。利用先前得到的各个反射器的特性计算了谐振器的透射率。在考虑部分相干效应的情况下,计算得到的透射率与实验结果吻合较好。在考虑干扰效应的基础上,通过优化分析,预测了最大可能的谐振透过率。研究了YBCO薄膜厚度对透射峰的影响,发现随着薄膜厚度的增加,共振透射率降低,但精细度增加。本研究将有助于改进未来基于HTSC薄膜的F-P谐振器的设计。
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引用次数: 0
Analysis of the Heat Transfer Capacity of a Micromachined Loop Heat Pipe 微机械循环热管的传热能力分析
Pub Date : 1999-11-14 DOI: 10.1115/imece1999-1062
A. Hoelke, H. T. Henderson, F. Gerner, M. Kazmierczak
For on-chip electronic cooling, a micromachined silicon LHP (Loop Heat Pipe) is being developed, with a Coherent Porous Silicon (CPS) wick as the central part. The present work is a lumped-element network analysis of the overall heat removal performance of such a device. A heat flux of more than 100 W/cm2 is predicted for a micromachined baseline LHP. Moreover, this system-level model shows that a higher performance could be achieved by optimizing the vapor-removing duct. This would be possible without severe microfabrication challenges. The predicted performance of an optimized LHP with reduced turbulent flow losses in the evaporator exceeds 1000 W/cm2.
对于片上电子冷却,正在开发一种微机械硅LHP(环路热管),其中心部分是相干多孔硅(CPS)芯。目前的工作是对这种装置的整体散热性能进行集中元网络分析。预测微机械基线LHP的热流密度大于100 W/cm2。此外,该系统级模型表明,通过优化除汽管道可以获得更高的性能。这是可能的,没有严重的微加工挑战。在蒸发器湍流损失减少的情况下,优化后的LHP的预测性能超过1000 W/cm2。
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引用次数: 20
Analysis of Heat Transfer During Quenching of a Gear Blank 齿轮毛坯淬火过程的传热分析
Pub Date : 1999-03-01 DOI: 10.1115/imece1999-1073
S. Aceves, Sahai
This paper presents experimental and numerical results for the quench of a gear blank in agitated and stagnant oil. Temperatures within the gear blank are determined with a whole domain-optimizer technique inverse solution method, to calculate the time history at every point in the gear blank. The development of this procedure represents the first stage in an overall analysis of the quench process that will later include material phase transformations and deformation. The paper presents ten variations in setting up the inverse problem, to analyze which combination of independent variables and decision variables results in the best match between experimental and numerical results. The results indicate that dividing the boundary of the gear blank into four zones and assigning a fixed heat transfer coefficient or heat flux to each zone yields an average RMS error (average difference between experimental and numerical results) of the order of 40 K. This error can be reduced by either increasing the number of zones, by reducing the number of thermocouples being matched, or by allowing the heat transfer or heat flux to vary within the zones. Of these possibilities, variation of heat transfer within the zones gives the best improvement in the quality of the match for the amount of extra computational effort required to run the problem.
本文介绍了齿轮坯料在搅拌滞油中淬火的实验和数值结果。采用全域优化法求解齿轮毛坯内温度,计算出齿轮毛坯内各点温度的时程。该程序的发展代表了淬火过程整体分析的第一阶段,随后将包括材料相变和变形。本文介绍了反问题的十种设置方法,分析了哪种自变量和决策变量的组合能使实验结果与数值结果最吻合。结果表明,将齿轮毛坯边界划分为4个区域,并为每个区域分配固定的传热系数或热流密度,平均均方根误差(实验结果与数值结果的平均差值)约为40 K。这种误差可以通过增加区域的数量,通过减少热电偶匹配的数量,或通过允许传热或热通量在区域内变化来减小。在这些可能性中,区域内热传递的变化对于运行问题所需的额外计算工作量来说,是对匹配质量的最佳改进。
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引用次数: 1
Development of a Grid Partial Analytical Solution Method for Solving the Moving Source Heat Conduction Problem 求解移动源热传导问题的网格部分解析解法的发展
Pub Date : 1997-11-16 DOI: 10.1115/imece1997-0924
Xing Ouyang, P. Bishop
The grid partial analytical solution method is a newly developed unconditionally stable explicit numerical solution method for solving parabolic partial differential equations. This method discretizes only the spatial domain and predicts a continuous time dependent function at each spatial nodal point. As such, instead of conventionally predicting the solution from a number set, this method predicts from a functional domain. The typical properties of the grid partial analytical solution method can be summarized as the following: (1) It predicts a continuous nodal time dependent function rather than a discrete nodal value. (2) The prediction is unconditionally stable. And unlike any other unconditionally stable finite difference schemes which will lose accuracy when Fourier number becomes large, the proposed method allows single step time marching and unlimited reduction in the spatial step size Δx. (3) For a fixed time step, the higher value of the grid Fourier number resulting from decreasing Δx, the higher the accuracy is achieved in the predicted solution. (4) The grid partial analytical solution converges uniformly to the full analytical solution as the spatial truncation error is infinitely decreased by reducing the spatial step size Δx. This unique characteristic of the analytical treatment of time also makes it possible to treat other time dependent nonhomogeneities involved in heat conduction problem analytically. In this paper, a moving source heat conduction problem is posed and its grid partial analytical solution method developed.
网格偏解析解法是求解抛物型偏微分方程的一种新发展的无条件稳定显式数值解法。该方法仅对空间域进行离散化,并在每个空间节点处预测一个连续的时间相关函数。因此,与传统的从数字集预测解不同,这种方法从函数域进行预测。网格部分解析解法的典型特点可以概括为:(1)它预测的是一个连续的节点时变函数,而不是一个离散的节点值。(2)预测是无条件稳定的。与其他无条件稳定的有限差分格式在傅里叶数变大时会失去精度不同,该方法允许单步时间推进和无限减小空间步长Δx。(3)对于固定的时间步长,Δx减小导致的网格傅里叶数越高,预测解的精度越高。(4)通过减小空间步长无限减小空间截断误差Δx,网格部分解析解均匀收敛于全解析解。时间解析处理的这一独特特性也使得解析处理涉及热传导问题的其他时间相关非均匀性成为可能。本文提出了一个移动源热传导问题,并提出了其网格部分解析解法。
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引用次数: 0
Development of a High Flux Conduction Calibration Apparatus 高通量导通校准装置的研制
Pub Date : 1997-11-16 DOI: 10.1115/imece1997-0904
W. Grosshandler, D. Blackburn
A new conduction calibration apparatus has been designed to deliver heat fluxes up to a maximum of 100 kW/m2 with an established goal of ± 5 % precision. This system will provide a close to purely diffusive (as opposed to radiative) heat flux boundary condition and, when compared to the gauge’s response in the National Institute of Standards and Technology (NIST) radiative calibration facility, act as a check on the sensitivity of a heat flux gauge to the mode of heat transfer. A platinum-plated copper block heated electrically with 2 kW power is designed to produce uniform temperatures up to 750 K across its face. A cold plate will be maintained around 290 K through pool boiling using a liquid refrigerant and a remote condenser. A 1 mm wide helium filled gap between the hot plate and the sensing surface of a cooled heat flux gauge will provide the high conductive fluxes desired (while limiting radiation to a few per cent and avoiding the uncertainties associated with contact resistance). Detailed numerical modeling of the device is being used to identify limitations and evaluate alternatives in the design, and to analyze the level of uncertainty associated with the facility. A description of the apparatus and the results of preliminary modeling are reported.
设计了一种新的传导校准装置,可提供最高100 kW/m2的热通量,确定目标精度为±5%。该系统将提供一个接近纯粹扩散(而不是辐射)的热流边界条件,当与美国国家标准与技术研究院(NIST)辐射校准设施中的热流计的响应进行比较时,作为热流计对传热模式的灵敏度的检查。镀铂的铜块以2千瓦的功率加热,其表面可产生高达750 K的均匀温度。通过使用液体制冷剂和远程冷凝器进行池沸腾,冷板将保持在290 K左右。在热板和冷却热通量计的感应表面之间有一个1毫米宽的氦气填充间隙,将提供所需的高导电通量(同时将辐射限制在百分之几,并避免与接触电阻有关的不确定性)。该装置的详细数值模拟用于确定设计中的局限性和评估替代方案,并分析与该设施相关的不确定性水平。报告了装置的描述和初步建模的结果。
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引用次数: 6
Thermal Transport Phenomena in Turbulent Gas Flows Through a Tube With High Constant Wall Temperature 高壁温管内湍流气体的热输运现象
Pub Date : 1997-11-16 DOI: 10.1115/imece1997-0913
S. Torii, Wen‐Jei Yang
A numerical study is performed to investigate thermal transport phenomena in turbulent gas flow through a tube with high uniform wall temperature. A k-ε turbulence model is employed to determine the turbulent viscosity and the turbulent kinetic energy. The turbulent heat flux is expressed by Boussinesq approximation in which the eddy diffusivity of heat is determined by a t2¯-εt heat-transfer model. The governing boundary-layer equations are discretized by means of a control volume finite-difference technique and numerically solved using a marching procedure. It is disclosed from the study that: (i) Like in a pipe with high uniform wall heat flux, laminarization takes place in a turbulent gas flow through a pipe with high uniform wall temperature, (ii) Once laminarization occurs, both velocity and temperature gradients at the wall diminish along the flow, resulting in a substantial reduction in both the turbulent kinetic energy and temperature variance across the whole tube cross section, and (iii) these attenuations cause a deterioration in heat transfer performance.
用数值方法研究了高均匀壁温管内湍流气体的热输运现象。采用k-ε湍流模型确定了湍流粘度和湍流动能。湍流热通量用Boussinesq近似表示,其中热的涡流扩散率由t2¯-εt传热模型决定。采用控制体积有限差分技术对控制边界层方程进行离散化,并采用步进法对其进行数值求解。研究发现:(1)与高均匀壁面热流密度的管道一样,湍流气体流过高均匀壁面温度的管道时也会发生层压化;(2)一旦层压化发生,壁面的速度梯度和温度梯度沿流动方向减小,导致整个管道横截面上的湍流动能和温度方差大幅减小;(3)这些衰减导致换热性能的恶化。
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引用次数: 0
A Comparison Between Colocated Mesh and Staggered Mesh Solutions for the Steady State Simple Driven Cavity Problem 稳态简单驱动空腔问题配位与交错网格解的比较
Pub Date : 1997-11-16 DOI: 10.1115/imece1997-0925
J. Batteh, M. M. Chen
This paper presents some sample computations that employ three different schemes for the discretization of the incompressible Navier-Stokes equations: colocated mesh (CM) with basic second order finite difference approximations for the interior nodes, with two different implementations of the pressure boundary condition, and the conventional staggered mesh (SM). The specific goal is to better appreciate the well known spatial oscillation, or “pressure wiggle”, phenomenon usually attributed to the use of colocated mesh. A modified artificial compressibility method (ACM) and the MAC method were used for the colocated and staggered mesh calculations, respectively, but the focus of our findings is on the converged steady state results which pertain more to the asymptotic steady state discretization scheme (i.e. SM or CM) than the pseudo-time iteration method for obtaining these asymptotic solutions. Two different implementations of the pressure boundary condition were employed in conjunction with the ACM: 1) the requirement that the boundary pressure acts so that the continuity equation is satisfied at the boundary or 2) the requirement that the normal pressure gradient on the boundary satisfies the Navier-Stokes equation. Sample 2D and 3D calculations are performed on the driven cavity problem using these three techniques for a Reynolds number of 100. The results of these sample calculations are analyzed based on solutions available in the literature, and a comparison is made between the various methods and boundary condition implementations. The colocated mesh results indicate that the spatial oscillations, when present, were never greater than the overall accuracy, which is judged to be consistent with expected truncation errors of the various methods. The major objections of the oscillations are thus cosmetic rather than substantive. Furthermore, when the normal pressure gradient condition from the Navier-Stokes equation is used in conjunction with a colocated mesh, the spatial oscillations in the computations are significantly reduced for the pressure and are essentially non-existent for the velocities. These results suggest that the colocated mesh, with artificial compressibility or with other methods of computation, is a viable discretization scheme without the use of complex interpolation schemes to simulate a staggered mesh.
本文给出了用三种不同的格式对不可压缩的Navier-Stokes方程进行离散化的一些实例计算:对内部节点采用基本二阶有限差分近似的配位网格(CM),压力边界条件的两种不同实现,以及传统的交错网格(SM)。具体目标是更好地理解众所周知的空间振荡,或“压力波动”,通常归因于使用配位网格的现象。采用改进的人工压缩性方法(ACM)和MAC方法分别进行了配位和交错网格计算,但我们的研究结果的重点是收敛的稳态结果,这些结果更适合于渐近稳态离散化方案(即SM或CM),而不是伪时间迭代方法来获得这些渐近解。结合ACM,采用了压力边界条件的两种不同实现:1)要求边界压力的作用使边界上的连续性方程得到满足;2)要求边界上的法向压力梯度满足Navier-Stokes方程。在雷诺数为100的情况下,使用这三种技术对驱动腔问题进行了二维和三维计算。基于文献中可用的解,分析了这些示例计算的结果,并对各种方法和边界条件的实现进行了比较。配置网格结果表明,当存在空间振荡时,空间振荡不会大于总体精度,这与各种方法的预期截断误差一致。因此,对振荡的主要反对意见是表面上的,而不是实质性的。此外,当Navier-Stokes方程的标准压力梯度条件与配位网格结合使用时,计算中的空间振荡在压力下显着减少,而在速度下基本上不存在。这些结果表明,使用人工压缩或其他计算方法的并置网格是一种可行的离散化方案,无需使用复杂的插值方案来模拟交错网格。
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引用次数: 0
Non-Boussinesq Convection in a Tall Cavity Near the Codimension-2 Point co维数2点附近高腔中的非boussinesq对流
Pub Date : 1997-11-16 DOI: 10.1115/imece1997-0915
S. Suslov, S. Paolucci
By means of weakly nonlinear analysis, we investigate the interaction between two physically distinct instability modes arising in the non-Boussinesq convection flow in a differentially heated tall vertical air-filled cavity. It is shown that in the neighborhood of the codimention-2 point the primary parallel flow becomes unstable due to both shear and buoyant disturbances. The flow dynamics is modeled by a system of the two coupled Landau equations. Different possible instability wave patterns are found, and the parameter regions of their existence are discussed. Energy analysis of the interacting instability modes is also presented.
本文采用弱非线性分析的方法,研究了不同物理性质的非boussinesq对流在不同加热高度垂直空腔中的相互作用。结果表明,在codimentii -2点附近,由于剪切和浮力扰动,初级平行流变得不稳定。流动动力学由两个耦合朗道方程组成。发现了各种可能的不稳定波型,并讨论了它们存在的参数区域。给出了相互作用不稳定模态的能量分析。
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引用次数: 4
期刊
Heat Transfer: Volume 3
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