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2013 IEEE International Symposium on Assembly and Manufacturing (ISAM)最新文献

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Analysis on the assembly stability and alignment of optical unit 光学元件装配稳定性及对准分析
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643525
Hui Wang, Z. Xiong, G. Li, Yazhou Wang
Hundreds of optic units are used in large high-power laser facility. The misalignment problem of those optic units has a very negative impact on performance of carrying high-power laser. In this paper, using the example of reflecting mirror, we have carried out a fundamental analysis on the misalignment of optical unit in assembly, transfer and deployment. It is found out that there is an obviously existing conflict to meet the both requirements of stable fixturing and precise alignment, if considering the mirror's stiffness. Some improvement suggestions are given finally, and further work is undertaking to develop an optimized assembly design of optical unit.
大型大功率激光设备中使用了数百个光学单元。这些光学单元的不对准问题对承载高功率激光的性能有非常不利的影响。本文以反射镜为例,对光学元件在装配、传输和部署过程中的不对准问题进行了基本分析。研究发现,在考虑反射镜刚度的情况下,在满足稳定装夹和精确对准的要求上存在着明显的冲突。最后提出了改进建议,并对光学元件的优化装配设计进行了进一步的研究。
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引用次数: 1
Research on the modeling of dynamics for vertical axis ball screw feed system 垂直轴滚珠丝杠进给系统动力学建模研究
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643529
Huijie Zhang, Wanhua Zhao, Jun Zhang, Haitao Liu
The kinematic joints of machine tool feed system are crucial for the dynamics modeling. It affects the dynamic characteristics of machine tool feed system, and then there will be a significant influence on machining quality of workpieces. Considering the gravity of spindle box components, a dynamic model of vertical axis feed system was established using lumped parameter method in this paper. The axial stiffness of the screw-nut and up/down bearings was calculated based on the dynamics model. The transmission stiffness of the feed system was obtained when the nut moved to the middle of the screw. Furthermore, the feed system's natural frequency and acceleration vibration response in transmission direction were analyzed. Taking the vertical axis ball screw spindle box feed system of a three-axis high-speed vertical machining center as an example for analysis, the results show that the stiffness of the screw-nut, the stiifness of the up bearing and the down bearing, the transmission stiffness of the feed system varied about 34. 8%, 10.0%, -12.5%, 12.5% respectively compared with the situation ignoring gravity effect. The natural frequency and the amplitude of acceleration vibration response varied about 6.3% and 7.0% respectively. The theoretical data of natural frequency varies about 4.7% compared with the experimental data while that of the amplitude of acceleration vibration response is about 18.0% lower than the experimental data. When the gravity effect is ignored, the analytic value of natural frequency changes about 10.4% compared with the experiemental value, while the analytic amplitude of acceleration vibration response drops about 23.4% than the experimental one. Thus, the dynamic model of vertical axis feed system considering the gravity effect presents higher analytical accuracy.
机床进给系统的运动关节是动力学建模的关键。它影响着机床进给系统的动态特性,进而对工件的加工质量产生重大影响。考虑主轴箱部件的重力作用,采用集总参数法建立了垂直轴进给系统的动力学模型。基于动力学模型计算了螺杆螺母和上下轴承的轴向刚度。当螺母移动到螺杆中间时,得到进给系统的传动刚度。进一步分析了进给系统在传动方向上的固有频率和加速度振动响应。以三轴高速立式加工中心的立轴滚珠丝杠主轴箱进给系统为例进行分析,结果表明:螺杆螺母刚度、上、下轴承刚度、进给系统的传动刚度在34左右变化。与不考虑重力效应的情况相比,分别为8%、10.0%、-12.5%、12.5%。加速度振动响应的固有频率和幅值变化幅度分别为6.3%和7.0%。固有频率的理论值与实验值的差异约为4.7%,而加速度振动响应幅值与实验值的差异约为18.0%。忽略重力效应时,固有频率解析值比实验值变化约10.4%,加速度振动响应解析幅值比实验值下降约23.4%。因此,考虑重力效应的垂直轴进给系统动力学模型具有较高的分析精度。
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引用次数: 3
Characterization of Au ring microelectrode with cyclic voltammetry and AC impedance spectroscopy 循环伏安法和交流阻抗法表征金环微电极
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643505
W. Jing, F. Zhou, Lujia Chen, Zhuangde Jiang, Lingling Niu, B. Wang, Han Qi
In this paper Au ring microelectrodes are fabricated and characterized. With an optical fibre core as a substrate Au film with thickness 300nm was coated by an electron beam evaporation system, then on this Au coated substrate a parylene passivation layer was deposited, forming the desired Au ring microelectrode. Scanning electron microscopy (SEM) was used to characterize the quality of the deposited films and the adhesion at the interfaces. With a CHI660D electrochemical workstation the electrochemical characterizations were performed at room temperature in a conventional three-electrode system. Cyclic voltammograms as a function of scan rate were sigmoidal form, a typical electrochemical response of microelectrodes. AC impedance frequency spectrum of the fabricated Au ring microelectrode was also obtained in a reversible system, and good agreement was found with the Randels-type equivalent circuit.
本文制备了金环微电极并对其进行了表征。以光纤芯为衬底,采用电子束蒸发法制备厚度为300nm的Au膜,在其上镀上聚对二甲苯钝化层,形成所需的Au环微电极。利用扫描电子显微镜(SEM)对沉积膜的质量和界面的附着力进行了表征。利用CHI660D电化学工作站,在室温下进行常规三电极体系的电化学表征。循环伏安图作为扫描速率的函数呈s型,是微电极的典型电化学响应。在可逆系统中得到了金环微电极的交流阻抗频谱,与randels型等效电路吻合较好。
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引用次数: 0
A study of component surface refurbishment 零件表面翻新的研究
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643537
J. Wyatt, O. Myers, J. Berry
The act of surface refurbishment of worn components is of itself both environmentally friendly and something which can be accomplished in a timely and convenient manner. It is environmentally friendly since it conserves both material and energy which would be otherwise expended in producing new components. It thus follows that it is also a convenient time-saver. There are many approaches to surface refurbishment, which include Laser Engineered Net Shaping (LENS), and weld repair, to name just two. All are likely to involve machining in the generation of the new surface. It is true to say that, indeed, most metallic surfaces will have experienced some degree of machining. This leads to the possibility that the properties of surfaces generated by machining are likely to be affected by their superficial state of stress and characteristics of the refurbished layer. Therefore our proposed research is in the characterization of the machinability of the remanufactured surface and the subsequent component performance. Such characteristics include fatigue, corrosion and oxidation.
磨损部件的表面翻新行为本身既环保又可以及时方便地完成。它是环保的,因为它节省了材料和能源,否则将花费在生产新部件上。因此,它也是一种方便的节省时间的方法。表面翻新有许多方法,其中包括激光工程净整形(LENS)和焊接修复,仅举两例。所有这些都可能在新表面的生成中涉及到机械加工。的确,大多数金属表面都经历过某种程度的加工。这导致加工产生的表面的性能可能受到其表面应力状态和翻新层特性的影响。因此,我们提出的研究是表征再制造表面的可加工性和随后的部件性能。这些特性包括疲劳、腐蚀和氧化。
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引用次数: 0
Fault diagnosis based on nonlinear dynamic modeling in rolling element bearing systems 基于非线性动态建模的滚动轴承系统故障诊断
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643520
Xiang Li, Yongsheng Zhu, Zhiheng Zhou, Ning Wang
In order to diagnose the location and size of fault in rolling element bearing system accurately, two-DOF dynamic model and six-DOF dynamic model of fault bearings are built and compared with each other based on the generation mechanism of bearing fault. The models not only consider the influencing factors of variable stiffness caused by bearing clearance, but also introduce a unit resonator to simulate high frequency inherent vibration arising with the bearing fault in sixDOF dynamic model. Dynamic models of localised fault on outer race, inner race and rolling element of rolling element bearing are simulated and analyzed by using Runge-Kutta method. The simulating results are in accordance with experimental results, which proves the accuracy and practicality of the models used in engineering application.
为了准确诊断滚动体轴承系统故障的位置和大小,根据轴承故障的产生机理,建立了故障轴承的二自由度动态模型和六自由度动态模型,并进行了比较。该模型不仅考虑了轴承间隙引起的变刚度的影响因素,而且在六自由度动力学模型中引入了单元谐振器来模拟轴承故障引起的高频固有振动。采用龙格-库塔法对滚动轴承外滚圈、内滚圈和滚动体局部故障的动态模型进行了仿真分析。仿真结果与实验结果吻合较好,证明了所建模型在工程应用中的准确性和实用性。
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引用次数: 7
NN-GA based printing parameters optimization for 3DP 基于神经网络遗传算法的3d打印参数优化
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643516
Shujuan Li, Wenbin Chen, Fu Liu, Yan Li
With the rapid printing speed and low cost, Three Dimensional Printing (3DP) is widely used. However, the dimensional accuracy of components are not perfect due to the shrinkage and deformation of component after the printing and post-processing. This study analyzes the factors affect the printing accuracy in 3DP and determines the range of shrinkage of the printing process. Neural Network (NN) is used to describe the complicated relationship between the dimensional accuracy of component and printing parameters. In order to minimizing dimensional error of specimen, Genetic Algorithm (GA) is used to optimize the 3DP print parameters such as binder saturation, the layer thickness and shrinkage compensation in X, Y and Z directions respectively. The four experiments with default parameters, the limits in the range of print parameters, and parameters from NN-GA are conducted, and the results show that the dimensional error is much lower using the printing parameters from NN-GA, and also show that the NN-GA is capable to promote the dimensional accuracy of 3DP and provide the reference for other forms AM technology.
由于打印速度快、成本低,三维打印技术得到了广泛的应用。然而,由于零件在印刷和后处理后的收缩和变形,零件的尺寸精度并不完美。分析了影响3d打印精度的因素,确定了打印过程的缩水率范围。利用神经网络(NN)来描述零件尺寸精度与打印参数之间的复杂关系。为了使试样尺寸误差最小,采用遗传算法对X、Y、Z三个方向的粘结剂饱和度、层厚、收缩补偿等3d打印参数进行优化。采用默认参数、打印参数范围限制和神经网络-遗传算法参数进行了4次实验,结果表明,神经网络-遗传算法打印参数的尺寸误差要小得多,也表明神经网络-遗传算法能够提高3d打印的尺寸精度,并为其他形式的增材制造技术提供参考。
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引用次数: 2
Research on the load-bearing characteristics of complex structural components based on the representation of load paths 基于荷载路径表示的复杂结构构件承载特性研究
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643521
Jing Zhao, Baotong Li, Xianming Gao, Yichao Zhen, Hua Yang
Traditionally, analyzing the load-bearing characteristics of complex structural components pays more attention to static factors ignoring dynamic factors. Static elements focus on the distribution of stress while dynamic element on the flowing tendency of various loads in different directions. Load path is a new expression of dynamic element and this paper take the engine's cylinder head as study object to analyze the load-bearing characteristics of complex structural components using load path theory. In order to simplify the problem, slices of the first cylinder are researched and conclusions are drawn to prove the effectiveness of load path theory.
传统的复杂结构构件承载特性分析多关注静力因素,忽略了动力因素。静力单元关注的是应力的分布,动力单元关注的是各种载荷在不同方向上的流动趋势。载荷路径是动力单元的一种新的表达形式,本文以发动机缸盖为研究对象,运用载荷路径理论对复杂结构部件的承载特性进行了分析。为了简化问题,对第一圆柱的切片进行了研究,并得出结论,证明了载荷路径理论的有效性。
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引用次数: 2
Structured light camera base 3D visual perception and tracking application system with robot grasping task 基于结构光相机的机器人抓取任务三维视觉感知与跟踪应用系统
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643524
Jaewoong Kim, H. Nguyen, Yeonho Lee, Sukhan Lee
3D vision-based recognition as well as grasping of complex objects is required not only for detection and categorization but also for pose estimation and robotic pick-and-place operations. In this paper, we propose a structured light camera based 3D visual perception and tracking system application with robot arm grasping for manufacturing. In the first step, we use a geometric surface primitive patch segmentation approach based on Hough transforms to obtain accurate surface normal estimations from 3D point clouds for the identification of patch primitives. The most relevant primitives for our application include planar and cylindrical surface patches. We extract primitive surface patches from automotive CAD models in DXF or 3DS format. The models are then decomposed to simple entities such as planar polygons, vertexes and lines. Our system takes advantage of the available CAD data for both object recognition and for pose estimation. In the final step, we propose point based KLT tracking method with dominant features from object recognition results both raw data and CAD. Our experimental results demonstrate that we can show application results from YASKAWA MOTOMAN robots demonstration. Whole processes perform within few seconds, an accurate pose and reasonable tracking.
基于三维视觉的识别和复杂物体的抓取不仅需要检测和分类,还需要姿态估计和机器人拾取操作。本文提出了一种基于结构光相机的机械臂抓取三维视觉感知与跟踪系统。第一步,采用基于Hough变换的几何表面原语小块分割方法,从三维点云中获得精确的表面法向估计,用于识别小块原语。与我们的应用程序最相关的原语包括平面和圆柱形表面补丁。我们从DXF或3DS格式的汽车CAD模型中提取原始表面斑块。然后将模型分解为平面多边形、顶点和直线等简单实体。我们的系统利用可用的CAD数据进行物体识别和姿态估计。在最后一步,我们提出了基于点的KLT跟踪方法,该方法利用原始数据和CAD的目标识别结果的主要特征。实验结果表明,我们可以展示YASKAWA MOTOMAN机器人演示的应用效果。整个过程在几秒钟内完成,准确的姿势和合理的跟踪。
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引用次数: 7
Study on nonlinear stiffness of rolling ball bearing under varied operating conditions 不同工况下滚动球轴承非线性刚度研究
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643509
Yamin Li, Hongru Cao, Yongsheng Zhu
Nonlinear stiffness of rolling bearing is the root cause of the nonlinearity of a bearing rotor system. In this paper, bearing stiffness is calculated with a complete model for angular contact ball bearing. The bearing stiffness matrix is then integrated with finite element model of a rotor to study the nonlinear stiffness of rolling bearings. Calculated results are compared with the results of FAG's online tool (BearinX®) and experiments as well. The good agreements show the accuracy of the presented model. Based on the model of a two-bearing rotor system, the variations of bearing stiffness are studied from three aspects, i.e., external axial forces effects, external radial forces effects, and high speed effects, which may provide theoretical proofs for the study of bearing rotor systems.
滚动轴承的非线性刚度是导致轴承转子系统非线性的根本原因。本文用角接触球轴承的完整模型计算了轴承刚度。然后将轴承刚度矩阵与转子有限元模型相结合,研究滚动轴承的非线性刚度。计算结果与FAG在线工具(BearinX®)和实验结果进行了比较。良好的一致性表明了所提模型的准确性。基于双轴承转子系统模型,从轴向外力、径向外力和高速效应三个方面研究了轴承刚度的变化,为轴承转子系统的研究提供了理论依据。
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引用次数: 3
Capability-based ontological resource model and rules for describing and assigning resources in sheet metal manufacturing 基于能力的钣金制造资源描述与分配的本体资源模型与规则
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643500
E. Jarvenpaa, M. Lohtander, R. Tuokko
In order to ensure full utilization of modern multi-functional manufacturing technologies, it is important that up-to-date information of the resource capabilities is always available for the design and planning activities. This paper presents an ontological approach for representing resources and their capabilities, and a framework in which the resource capabilities are matched with product requirements. The paper integrates two separate works of different universities, TUT and LUT. In order to show a practical example of the usage of the capability model and capability matching developed by TUT, the approach is applied to a case study from sheet metal manufacturing. The extensive research of LUT on the interconnectedness of turret punch press machines and tools with product properties is used as an input for the formulation of the capability description of turret punch press and for formulating the rules for the detailed capability matching.
为了保证现代多功能制造技术的充分利用,为设计和规划活动提供最新的资源能力信息是很重要的。本文提出了一种表示资源及其能力的本体论方法,以及一个将资源能力与产品需求相匹配的框架。本文整合了TUT和LUT这两所不同大学的独立研究成果。为了展示TUT开发的能力模型和能力匹配的实际应用实例,将该方法应用于钣金制造业的案例研究。利用LUT对转塔冲床机床与产品性能之间的互联性的广泛研究,作为制定转塔冲床性能描述和制定详细性能匹配规则的输入。
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引用次数: 0
期刊
2013 IEEE International Symposium on Assembly and Manufacturing (ISAM)
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