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2013 IEEE International Symposium on Assembly and Manufacturing (ISAM)最新文献

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The conceptual design of the squeeze film damper and variable structure damper 挤压膜阻尼器和变结构阻尼器的概念设计
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643466
Runlin Chen, Wu Ouyang, Jimin Xu, Xiaoyang Yuan, Yan Li
The Squeeze film damper has been extensively researched for engineering application. The conceptual design work in this article includes the description, induction and classification of the squeeze film damper structure, and a brief analysis of the structural features and performance characteristics. Then analytical expression of oil film force of typical local structure in hydrostatic feedback squeeze film damper was put forward, Which can support performance control. The effect law of outside incentives on key parameters and performance of the squeeze film damper was analyzed, and the environmental suitability of this damper was discussed. Therefore a variable structure damper was proposed. The stiffness coefficients and damping coefficients were not constant, but a time-varying function related to environmental conditions. The characteristics of vibration elimination applied to rolling shaft system and the development conceive of squeeze film damper were discussed from the viewpoint of environmental suitability. The design ideas of this variable structure damper provided a theoretical feasibility of damper in the direction of time-varying.
挤压膜阻尼器在工程应用中得到了广泛的研究。本文的概念设计工作包括对挤压膜阻尼器结构的描述、归纳和分类,并对其结构特点和性能特点进行了简要分析。在此基础上,提出了静压反馈挤膜阻尼器中典型局部结构油膜力的解析表达式,为性能控制提供依据。分析了外界激励对挤压膜阻尼器关键参数和性能的影响规律,讨论了该阻尼器的环境适应性。为此,提出了一种变结构阻尼器。刚度系数和阻尼系数不是恒定的,而是与环境条件有关的时变函数。从环境适宜性的角度讨论了压膜减振器应用于滚动轴系的减振特性和发展设想。该变结构阻尼器的设计思想为变结构阻尼器向时变方向发展提供了理论可行性。
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引用次数: 0
Manufacturing process for patterned IPMC actuator with millimeter thickness 毫米厚度图像化IPMC致动器的制造工艺
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643535
Yanjie Wang, Hualing Chen, Yongquan Wang, Jiayu Liu, Dichen Li
As a kind of soft actuation materials, Ionic polymer-metal composites (IPMCs), displaying an excellent capability of converting electrical energy to mechanical energy, are promising applications in robotics and medical devices. In this paper, we introduce a millimeter thickness IPMC actuator with a new patterned configuration. Firstly, a perfluorinated ion exchange membrane with millimeter thickness is fabricated by solution casting process. And then, in order to achieve complex deformation of IPMC actuator, a novel method that rapidly patterns the multiple electrodes and minimizes the damage of the membrane is developed. Finally, initial performances of thick patterned IPMC are measured and characterized by a visual system. The study reveals that multi degree of freedom (MDOF) deformation is implemented successfully by the IPMC with patterned configuration.
离子聚合物-金属复合材料作为一种软驱动材料,具有优异的电能转化为机械能的能力,在机器人技术和医疗设备中有着广阔的应用前景。本文介绍了一种具有新型图案结构的毫米厚度IPMC致动器。首先,采用溶液铸造法制备了厚度为毫米的全氟离子交换膜。然后,为了实现IPMC致动器的复杂变形,提出了一种多电极快速成形和最小化膜损伤的新方法。最后,用视觉系统对厚纹IPMC的初始性能进行了测量和表征。研究表明,具有图案化结构的IPMC可以成功地实现多自由度变形。
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引用次数: 5
Swing characteristic of pads in four-pad tilting pad bearing 四轴瓦倾斜轴瓦轴承轴瓦摆动特性研究
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643450
Aibin Zhu, Yulei Yang, Hongyu Xiao, Wei Chen
Swing characteristic of pads in four-pad tilting pad bearing has been studied systematically with the guide bearing for canned pump motor in fourth generation nuclear power units as object. Theoretical derivation reveals that dimensionless pad pendulum angle depends on structural parameters, preload ratio and eccentricity ratio of the bearing, but is unrelated to viscosity of lubrication oil, shaft rotating speed and clearance. Numerical analysis shows that pad pendulum angle is determined by pad circumferential position, preload ratio and eccentricity ratio. Pad pendulum angle has significant influence on minimum oil film thickness. Pad pendulum angle maybe negative and leads to minimum oil film thickness greater than that of fixed pad. Results of this paper provide basic analysis for safety operation of the canned pump motor in fourth generation nuclear power units.
以第四代核电机组屏蔽泵电机导轨轴承为研究对象,系统地研究了四块可倾垫轴承中垫块的摆动特性。理论推导表明,无量纲垫摆角取决于轴承的结构参数、预紧比和偏心比,而与润滑油粘度、轴转速和间隙无关。数值分析表明,垫块摆角由垫块周向位置、预紧比和偏心比决定。垫摆角度对最小油膜厚度有显著影响。垫摆角度可能为负,导致最小油膜厚度大于固定垫。研究结果为第四代核电机组屏蔽泵电机的安全运行提供了基础分析。
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引用次数: 3
A fluid viscosity sensor with resonant trapezoidal micro cantilever 一种带有谐振梯形微悬臂梁的流体粘度传感器
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643507
Longqi Xu, G. Zhang, Libo Zhao, Yulong Zhao, Zhuangde Jiang, Rahman-Hebitul, Hongyan Wang, Zhigang Liu
A MEMS (Micro-electro-mechanical systems) fluid viscosity sensor with resonant trapezoidal micro cantilever is introduced in this paper. The fluid viscosity can be measured through the relationship between the fluid viscosity and the quality factor, the resonant frequency of the micro cantilever immersed in the fluid. In order to improve the sensitivity of the viscosity sensor, the geometry of the sensor chip should be carefully designed. Rectangle and trapezoidal micro cantilever chip with different lengths are proposed. The first resonant frequencies and harmonic response analyses of two sensor chips are carried out with ANSYS software. And the quality factors of the sensor chips are calculated through Matlab software. The simulation results show that the resonant frequency and quality factor of trapezoidal cantilever are higher than that of rectangular cantilever with the same length. Therefore, the viscosity sensor with trapezoidal micro cantilever has a better performance. The experimental results show that the viscosity sensor with trapezoidal micro cantilever has a fine accuracy to measure the viscosity of toluene.
介绍了一种基于谐振梯形微悬臂的MEMS(微机电系统)流体粘度传感器。流体粘度可以通过流体粘度与浸入流体中的微悬臂梁的质量因子、谐振频率之间的关系来测量。为了提高粘度传感器的灵敏度,应仔细设计传感器芯片的几何形状。提出了不同长度的矩形和梯形微悬臂芯片。利用ANSYS软件对两种传感器芯片进行了首次谐振频率和谐波响应分析。并通过Matlab软件计算传感器芯片的质量因数。仿真结果表明,相同长度的梯形悬臂梁的谐振频率和质量因子均高于矩形悬臂梁。因此,采用梯形微悬臂梁的粘度传感器具有更好的性能。实验结果表明,梯形微悬臂梁式粘度传感器对甲苯的粘度测量具有较好的精度。
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引用次数: 7
Thermal error modelling of NC machine tools based on impulse response model 基于脉冲响应模型的数控机床热误差建模
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643465
Zhang Chengxin, Gao Feng, Yan Li, Gao Yongwei, Zhao Bohan
High accuracy of machine tool is the assurance of top-quality products in machining processes. Among the various errors related to machine tools, thermal errors have a significant effect on machining accuracy and directly determine the machined quality of the finished part with both the surface finish and the geometric shape. So, if we establish thermal error model accurately, the affection of thermal error would be eliminated through compensation. How to get the key temperature measuring points and robustness of the model is the main problem of thermal error modelling using traditional methods. Accordingly, the paper presents a novel method for searching key thermal point by means of infrared imaging system and modelling by system identification based on least square principle. The experiments of thermal error compensation have been conducted on a rotary table of five-axis Milling Center. The results show that the key points are selected simply and effectively and the compensation model has good adaptability, thus its prediction is accurate.
机床的高精度是加工过程中高质量产品的保证。在与机床相关的各种误差中,热误差对加工精度影响较大,直接决定着被加工零件的表面光洁度和几何形状的加工质量。因此,如果准确地建立热误差模型,就可以通过补偿消除热误差的影响。如何获得关键的温度测点和模型的鲁棒性是传统热误差建模方法的主要问题。据此,本文提出了一种利用红外成像系统进行关键热点搜索和基于最小二乘原理的系统辨识建模的新方法。在五轴铣削中心转台上进行了热误差补偿实验。结果表明,该补偿模型选择简单有效,具有较好的自适应性,预测准确。
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引用次数: 4
Nonlinear dynamic behavior of a water-lubricated hybrid bearing-rotor system 水润滑轴承-转子混合系统的非线性动力学行为
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643454
Xianzhi Xiong, Lin Wang, Hua Xu
In this study, the stability analysis is carried out on a water-lubricated hybrid bearings used as the support of a high-speed motorized spindle. A two-dimension finite element method considering turbulence effect has been developed to solve the nonlinear oil film force. This paper mainly studies the influence of the water supply pressure, rotating speed, and unbalance mass on the axis orbit of the rotor-bearing system. The results of the axis orbit indicate that the effect of nonlinear for the hybrid bearing studied in this paper is not obvious, and the bearing-rotor system can run safely and stably at the rotating speed not more than 30000 rpm.
在本研究中,对作为高速电主轴支撑的水润滑混合轴承进行了稳定性分析。提出了一种考虑湍流效应的二维有限元方法来求解非线性油膜力。本文主要研究了供水压力、转速和不平衡质量对转子-轴承系统轴向轨迹的影响。轴向轨道分析结果表明,非线性对混合动力轴承的影响不明显,在转速不大于30000 rpm的情况下,轴承-转子系统可以安全稳定运行。
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引用次数: 1
Stackelberg game for configuration of service-oriented manufacturing system 面向服务的制造系统配置的Stackelberg博弈
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643528
Yuansen Cheng, Guanghui Zhou, Zhongdong Xiao
For solving service-oriented manufacturing system configuration problems, stackelberg model consist of objective functions which is based on game theory is put forward. The production costs of core enterprises serve as the leader's goal while follower's goal is supplier's profit. To obtain solution of the stackelberg model effectively, double-layer GA algorithm is designed. Apart from that, a numerical case study demonstrates the validity and effectiveness of the presented game model and its related resolving algorithm.
针对服务型制造系统配置问题,提出了基于博弈论的目标函数组成的stackelberg模型。领导者的目标是核心企业的生产成本,追随者的目标是供应商的利润。为了有效地求解stackelberg模型,设计了双层遗传算法。最后,通过数值算例验证了该博弈模型及其求解算法的正确性和有效性。
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引用次数: 0
Fabrication and test of an electric spindle integrated with an electromagnetic balancer 带电磁平衡器的电主轴的制造与试验
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643485
Hongwei Fan, Minqing Jing, Heng Liu, Renchao Wang, Lijuan Guo
This paper focuses on the development of an electric spindle integrated with an electromagnetic ring balancer. Firstly the electromagnetic ring balancer is designed and then 3D model of self-balancing spindle integrated with this balance er is created. Based on the design, an on-line balancing principle of self-balancing spindle is proposed. The prototype machine fabrication process of the balancer's key parts including coil, counterweight disc and toothed disc are discussed. For an actual spindle, the detailed design and development of this balancer are done, particularly the balancing craft of the combined rotor is done on a balance machine before delivery. By installing the balancer on the front end of spindle using flange, a self-balancing spindle prototype is obtained. In workshop, the vibration test of the developed self-balancing spindle is carried out in the range of 3000r/min to 9000r/min. The result shows the developed self-balancing spindle has a vibration velocity below 0.5mm/s. Finally the two eddy current sensors are applied to evaluate the vibration suppression capability of balancer, the experimental result is that about 15um peak-peak value can be eliminated when the correction value of balancer changes from 0 to 38.55g.cm in 3000r/min.
本文主要研究了电主轴与电磁环平衡器的集成。首先设计了电磁环平衡器,然后建立了与该平衡器集成的自平衡主轴的三维模型。在此基础上,提出了自平衡主轴的在线平衡原理。讨论了平衡机线圈、配重盘和齿形盘等关键部件的样机制造工艺。针对实际的主轴,对该平衡器进行了详细的设计和研制,特别是组合转子的平衡工艺在出厂前在平衡机上完成。采用法兰将平衡器安装在主轴前端,得到了自平衡主轴样机。在车间内,对研制的自平衡主轴在3000r/min ~ 9000r/min范围内进行振动试验。结果表明,所研制的自平衡主轴振动速度低于0.5mm/s。最后利用两个涡流传感器对平衡器的抑振能力进行了评价,实验结果表明,当平衡器的校正值从0变化到38.55g时,可以消除约15um的峰值。Cm, 3000r/min。
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引用次数: 0
Research on synchronous accuracy prediction of flexible driving mechanism in series 串联柔性传动机构同步精度预测研究
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643449
C. T. Xu, J. Li, J. Ding, Y. X. Yao, H. Fang
The androgynous peripheral driving mechanism is a flexible series multi-body system, of which assembly precision is primarily dependent on worker's experience. In order to improve the assembly efficiency and reduce the assembly cost, a system used to predict the synchronous accuracy for guide assembly is developed based on Matlab-GUI. This system consists of three modules, i.e., data management module, accuracy prediction module and animated simulation module. Each module is briefly investigated in this paper. By predicting the driving mechanism, the theoretical data have been compared with the experimental data. And the synchronous errors of the simulation and animation are also shown on the interface. The results indicate that the predicted values are within the permitted deviation range and agree well with changes of the synchronous errors. Moreover, the prediction system is also of good reliability and stability which can be used to guide the workers for assembly.
雌雄同体外围驱动机构是一个灵活的串联多体系统,其装配精度主要取决于工人的经验。为了提高装配效率,降低装配成本,开发了基于Matlab-GUI的导轨装配同步精度预测系统。该系统由数据管理模块、精度预测模块和动画仿真模块三个模块组成。本文对每个模块进行了简要的研究。通过对驱动机理的预测,将理论数据与实验数据进行了比较。仿真和动画的同步误差也显示在界面上。结果表明,预测值在允许偏差范围内,与同步误差的变化吻合较好。该预测系统具有良好的可靠性和稳定性,可用于指导工人进行装配。
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引用次数: 0
Ultrasound measurement of lubricant-film thickness distribution in cylindrical roller bearings 圆柱滚子轴承润滑膜厚度分布的超声测量
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643464
Meng Li, Minqing Jing, Zengfan Chen, Heng Liu
In this paper, a ultrasonic method for measuring the cylindrical roller bearing lubricant film thickness distribution is presented. And the test bench and the high-frequency ultrasound signal acquisition and analysis system have been designed and initially built for the real-time measurement of the cylindrical roller bearing lubricant film thickness distribution in the industry condition. The minimum lubricant-film thickness measured by 50MHz broadband ultrasonic probe are described at high radial loads and low rotary speeds for proving the feasibility and the reliability of the system.
提出了一种超声测量圆柱滚子轴承润滑油膜厚度分布的方法。设计并初步搭建了用于工业工况下圆柱滚子轴承润滑油膜厚分布实时测量的试验台和高频超声信号采集与分析系统。在高径向载荷和低转速条件下,用50MHz宽带超声探头测量了最小油膜厚度,证明了该系统的可行性和可靠性。
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引用次数: 14
期刊
2013 IEEE International Symposium on Assembly and Manufacturing (ISAM)
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