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2013 IEEE International Symposium on Assembly and Manufacturing (ISAM)最新文献

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A unified geometric modeling method of process surface for precision machining of thin-walled parts 薄壁零件精密加工过程面统一几何建模方法
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643459
Ying Zhang, Dinghua Zhang, Baohai Wu, Jianhua Yang
Thin-walled parts are widely used in aerospace, ships and automotive fields. However, due to the characteristics of multi-process and multi-procedure manufacturing technology, the production efficiency and machining precision of those parts are greatly limited. In this paper, a unified geometric modeling method for precision machining of thin-walled parts is presented. The unified model is established to represent the polymorphism of process surface for every stage in the whole machining process. Then with four variables, including design surface model, process surface model, offset transform and localization transform as well as the interactions among them, different application problems are described, which reveal the common mathematical essence. Firstly, for the process design of thin-walled parts, nonuniform allowance optimization design method is proposed based on the stable process stiffness. Secondly, for the rapid clamping and localization of thin-walled parts, a method of alignment localization with constraints and allowance optimization is presented for the near-shape blank. Thirdly, for the machining process controlling of thin-walled parts, a modeling and compensation method of elastic deformation error is developed in the multi-axis NC machining. Finally, several examples show that the geometric modeling method is feasible and the results can carry high precision and efficiency for thin-walled parts.
薄壁件广泛应用于航空航天、船舶、汽车等领域。然而,由于多工序、多工序制造技术的特点,这些零件的生产效率和加工精度受到很大的限制。提出了一种薄壁零件精密加工的统一几何建模方法。建立了统一的模型来表示整个加工过程中各阶段加工表面的多态性。然后从设计面模型、过程面模型、偏移量变换和局部化变换四个变量及其相互作用出发,描述了不同的应用问题,揭示了共同的数学本质。首先,针对薄壁件的工艺设计,提出了基于稳定工艺刚度的非均匀余量优化设计方法。其次,针对薄壁零件的快速夹紧定位,提出了一种基于约束和余量优化的近形毛坯准直定位方法。第三,针对薄壁零件的加工过程控制,提出了一种多轴数控加工中弹性变形误差建模与补偿方法。最后,通过算例验证了该几何建模方法的可行性,计算结果对薄壁件具有较高的精度和效率。
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引用次数: 1
A new parallel mechanism for 6-DOF micro displacement and orientation measurement based on optical fiber flexure hinges 一种基于光纤柔性铰链的六自由度微位移与姿态测量并联机构
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643469
Renqiang Liu, Ge Q. Jeffrey, F. Gao, Liu Pin-kuan, Yue Yi
An optical fiber flexure hinge (OFFH) is presented which incorporate sensor with elastic kinematic pair, they are built into a parallel mechanism for in situ 6-DOF micro displacement and orientation measurement. The operation principle is based on bending measurement of flexure hinge itself by curvature optical fiber sensor. The OFFH curvature measurement model is analyzed. The calibration model and method is designed and a 6-DOF micro position and orientation measurement experiment system has been set up. This new sensor is compact, with wide measurement range and small measurement force, which is suitable for multi-dimensional micro operating system in situ micro position and orientation close loop control.
提出了一种光纤柔性铰链(OFFH),该柔性铰链将传感器和弹性运动副结合在一起,构成一种并联机构,用于六自由度微位移和位姿的原位测量。其工作原理是利用曲率光纤传感器对柔性铰链本身进行弯曲测量。分析了OFFH曲率测量模型。设计了标定模型和标定方法,搭建了六自由度微方位测量实验系统。该传感器结构紧凑,测量范围宽,测量力小,适用于多维微操作系统的原位微位置和方位闭环控制。
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引用次数: 1
Optimization of inlets and outlets of an ALD chamber with radiant heating 辐射加热ALD室进、出口优化
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643519
Jiang Huawei, Z. Tao, Liu Xiao, B. Shan, Rong Chen
A chemical reaction chamber was designed and manufactured to grow high quality, ultra-thin films using the atomic layer deposition (ALD) technology. As the distribution of temperature and gas pressure has large influences on the thickness of sub-nanometer films, it is crucial to achieve uniformity in terms of temperature and gas flow on the substrate. We report here the design and optimization of a cross-flow structured and radiation heated chamber, with special focus on the multi-inlet and multi-outlet structures to deliver the precursors and to get better distribution uniformity. Simulations based on finite element method (FEM) are employed to optimize the structure and corresponding experiments are made to validate with the simulation results.We find that by adjusting the inlet and outlet parameters, such as the inlet numbers and diameter, it is possible to achieve better uniformity of pressure on the substrate and a narrower film thickness distribution within the chamber. Factors influencing the gas flow over the wafer surface are reported and discussed.
设计并制造了一个化学反应室,利用原子层沉积(ALD)技术生长高质量的超薄膜。由于温度和气体压力的分布对亚纳米薄膜的厚度影响很大,因此在衬底上实现温度和气体流动的均匀性至关重要。本文报道了一种交叉流结构辐射加热腔室的设计与优化,重点研究了多入口多出口结构,以提供前驱体并获得更好的分布均匀性。采用有限元模拟方法对结构进行了优化,并进行了相应的实验验证。我们发现,通过调整进口和出口参数,如进口数量和直径,可以实现更好的基板上的压力均匀性和更窄的腔内膜厚度分布。对影响晶圆片表面气体流动的因素进行了报道和讨论。
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引用次数: 0
Infleence of rotating speed and supply pressure on the performance of water-lubricated hybrid bearing 转速和供给压力对水润滑混合动力轴承性能的影响
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643458
Lin Wang, Shiyuan Pei, Hua Xu
In this study, a water-lubricated hybrid bearing with circumferential grooves and stepped recesses is devised for supporting a high-speed spindle system. Due to the low viscosity of water and high rotating speed, this hybrid bearing usually works in a turbulent regime. A computational procedure has been developed to calculate the bearing performance operating under different rotating speeds and supply pressures. The numerical model has taken turbulence and thermal effects into account. The results presented in this study is expected to be useful for the design of hybrid bearings. It will also be helpful to promote the future better test and safe operation of the high-speed spindle system for different machining processes.
在本研究中,设计了一种具有周向沟槽和阶梯凹槽的水润滑混合轴承,以支持高速主轴系统。由于水的低粘度和高转速,这种混合轴承通常在湍流状态下工作。建立了在不同转速和供给压力下轴承性能的计算程序。数值模型考虑了湍流和热效应。本研究的结果有望为混合动力轴承的设计提供参考。为今后对不同加工工艺的高速主轴系统进行更好的测试和安全运行提供了依据。
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引用次数: 1
Fixture design and sequence analysis for low stress assembly of precision miniature devices without disturbance 精密微型器件无扰动低应力装配夹具设计与顺序分析
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643517
Yi Luo, Xiao-dong Wang, Peng Chen, W. Yang, Liang Chen
The importance of fixturing is often underestimated in the development of precision assembly system for miniature products. A 5-part component of a micro accelerometer is selected as an example in this paper. The sensitive structure that influences the performance of accelerometer most is the flexible beam on one part. A fixture with flexible fastening mechanism was proposed for assembly these miniature parts. The key mechanism is a flexible part, which is with two contacted points and metal flexible linkages. The thermal stress of the component after curing was studied using finite element model (FEM). The simulation results revealed that the height difference was the main cause to the stress on the flexible beam. The assembly sequence and strategy were optimized. The maximum stress was reduced to 72% of the original one while the height difference reached 15 μm. This study implies that an optimized fixture design and assembly sequence can also reduce the assembly stress remarkably.
在微型产品精密装配系统的开发中,夹具的重要性往往被低估。本文以微型加速度计的五部分组成为例。对加速度计性能影响最大的敏感结构是其中一部分的柔性梁。提出了一种具有柔性紧固机构的装配夹具。关键机构为柔性部件,由两个接触点和金属柔性连杆构成。采用有限元模型对构件固化后的热应力进行了研究。仿真结果表明,高度差是引起柔性梁受力的主要原因。对装配顺序和策略进行了优化。当高度差达到15 μm时,最大应力降低到原来的72%。研究表明,优化夹具设计和装配顺序也能显著降低装配应力。
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引用次数: 1
Vibration analysis of a rotating system with cylindrical roller bearing surface waviness 具有圆柱滚子轴承表面波纹的旋转系统振动分析
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643463
Fengtao Wang, Minqing Jing, Jun Yi, Heng Liu
In this paper, a general model is proposed to predict vibration responses of rotor system supported by cylindrical roller bearing under the effects of surface waviness. The contact force is obtained by using Hertzian line elastic contact deformation theory. The waviness of rolling elements is modelled by the cosine function. The cylindrical roller bearing model includes centrifugal forces. The governing equations of the system are got by the dynamic model. The implicit numerical integration technique Variable Step Runge-Kutta method with Newton-Raphson method is used to solve the system equations. Then the results are employed to investigate the effects of outer and inner race waviness on the vibration characteristics of the rotor system.
本文提出了圆柱滚子轴承支承转子系统在表面波纹度影响下的振动响应的通用模型。利用赫兹线弹性接触变形理论得到了接触力。用余弦函数来描述滚动体的波动度。圆柱滚子轴承模型包括离心力。通过建立动力学模型,得到了系统的控制方程。采用变阶龙格-库塔法和牛顿-拉夫逊法求解系统方程。然后利用计算结果研究了外圈和内圈波纹度对转子系统振动特性的影响。
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引用次数: 1
MEMS fluid density sensor based on oscillating piezoresistive microcantilever 基于振荡压阻微悬臂梁的MEMS流体密度传感器
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643518
G. Zhang, Rahman-Hebitul, Libo Zhao, Zhuangde Jiang, Longqi Xu, Jiuhong Wang, Zhigang Liu
The working principle and fabrication process of MEMS density sensor have been studied in this paper. And the density experiments were performed in acetone and silicon oil at temperatures in the range from 20.0 to 50.0 °C under atmospheric pressure. The maximum deviation and the average absolute deviation between the density experimental results and the reference values are -0.72% and 0.32%, respectively. Because of the small volume of MEMS density sensor, the required fluid volume for experiment is small and doesn't exceed 100 μL in general.
本文研究了MEMS密度传感器的工作原理和制作工艺。密度实验在丙酮和硅油中进行,温度在20.0 ~ 50.0℃,常压下进行。密度实验结果与参考值的最大偏差为-0.72%,平均绝对偏差为0.32%。由于MEMS密度传感器体积小,实验所需的流体体积较小,一般不超过100 μL。
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引用次数: 0
Sheet metal design with the aid of Product Data Management (PDM) systems 借助产品数据管理(PDM)系统进行钣金设计
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643501
M. Huhtala, M. Lohtander, J. Varis
Product Data Management (PDM) systems were created in the early of 1980s. The development has increased rapidly in these, and also in different CAD-systems. However, there still occur problems in linking these two systems together and getting the full benefit out from the PDM system. Modern PDM systems, together with CAD softwares, do not take into account the different design aspects when designing, for example, sheet metal products. CAD softwares give automatically some parameters for sheet metals but these parameters may not be correct ones. In almost every PDM system there is a possibility for giving almost real-time feedback between the designers and manufacturers, but this feature is rarely used. Only few system users actually know what kind of help the PDM is offering and what kind of add-ons can be added into the system. The main problem seems to be that there is not just one way to design a sheet metal product and transform it to the PDM, even if all the users were using the same PDM system with the same given introduction.
产品数据管理(PDM)系统创建于20世纪80年代初。在这些领域以及不同的cad系统中发展迅速。然而,如何将这两个系统连接起来,如何充分发挥PDM系统的效益,还存在一些问题。现代PDM系统和CAD软件在设计时没有考虑到不同的设计方面,例如,钣金产品。CAD软件会自动给出一些钣金的参数,但这些参数可能不正确。在几乎每个PDM系统中,设计师和制造商之间都有可能提供几乎实时的反馈,但这个功能很少使用。只有少数系统用户真正知道PDM提供了什么样的帮助,以及可以将什么样的附加组件添加到系统中。主要问题似乎是,即使所有用户都使用相同的PDM系统,也没有一种方法可以设计金属板产品并将其转换为PDM。
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引用次数: 2
Wind turbine gearbox dynamics 风力发电机齿轮箱动力学
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643470
A. Jammal, Y. Rong
Planetary gears are the most common and important part of wind turbine gearbox, that is why understanding their behavior becomes essential. This paper is a review on the literature covering the wind turbine gearbox, further investigating different approaches followed when modeling gearbox system. Systems having one degree of freedom as well as having six degrees are investigated. Furthermore, transmission errors and tooth wedging are introduced, in relation with assembly discrepancies, as they are common problem arising in gearbox systems nowadays. A critical analysis to some of the literature works is formulated, also, conclusive remarks highlighting important area to be focused on is proposed.
行星齿轮是风力涡轮机齿轮箱中最常见和最重要的部分,这就是为什么了解它们的行为变得至关重要。本文对风力发电机齿轮箱的相关文献进行了综述,进一步探讨了齿轮箱系统建模时采用的不同方法。研究了具有一个自由度和六个自由度的系统。此外,传动误差和齿楔被引入,与装配差异的关系,因为它们是常见的问题,出现在变速箱系统的今天。对一些文献作品进行了批判性分析,并提出了强调重要领域的结论性评论。
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引用次数: 3
Modeling and applications of variable structure damper 变结构阻尼器的建模与应用
Pub Date : 2013-10-24 DOI: 10.1109/ISAM.2013.6643467
Runlin Chen, Wu Ouyang, Jimin Xu, Xiaoyang Yuan, Yan Li
Aiming at the damping and vibration isolation needs for high-speed rotor-bearing system, a variable structure damper was proposed, of which the stiffness and damping coefficients are not constant, but time-varying functions triggered by environmental events. The variable structure principles of stiffness components and damping elements in this new damper were analyzed. The mathematics and mechanics model of a single component were developed. The changing relationship of components critical mechanical parameters (stiffness and damping coefficients) with environmental factors was researched, and its movement and forces were analyzed. The four kinds of dampers were obtained to the point of function matching through the assembly of different parameters, wherein three kinds of variable structure damper. The impact of different preset forces, fluid temperature and structural parameters in two throttle type of pores and capillary on stiffness and damping coefficients of damping was analyzed. A traffic model of atypical hole throttling form was obtained through experimental modeling. About the three kinds of variable structure damper, its applications in engineering were explored from function features, application objects, working conditions, installation and arrangement way. This study provided a theoretical support for the development and application of the low failure probability and high reliability variable structure damper.
针对高速转子-轴承系统的减振和隔振需求,提出了一种变结构阻尼器,其刚度和阻尼系数不是恒定的,而是由环境事件触发的时变函数。分析了该阻尼器中刚度元件和阻尼元件的变结构原理。建立了单部件的数学和力学模型。研究了部件关键力学参数(刚度和阻尼系数)随环境因素的变化关系,并对其运动和受力进行了分析。通过不同参数的装配得到四种阻尼器的功能匹配点,其中三种变结构阻尼器。分析了两种节流孔和毛细管中不同的预置力、流体温度和结构参数对阻尼器刚度和阻尼系数的影响。通过实验建模,得到了非典型孔节流形式的交通模型。针对这三种变结构阻尼器,从功能特点、应用对象、工况、安装布置方式等方面探讨了其在工程中的应用。该研究为低失效概率、高可靠度变结构阻尼器的研制和应用提供了理论支持。
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引用次数: 1
期刊
2013 IEEE International Symposium on Assembly and Manufacturing (ISAM)
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