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Ultrasound homogenization in the production of dairy products 乳制品生产中的超声均质技术
Pub Date : 2023-10-06 DOI: 10.20535/2521-1943.2023.7.2.278901
O. Luhovskyi, Irуna Bernyk, Igor A. Gryshko, T. Zheliaskova, Viacheslav Zheliaskov
This paper discusses traditional methods of primary milk processing and substantiates the perspective of using ultrasound for milk processing through non-thermal methods. The mechanism of ultrasound homogenization is described, along with the structural features and main components of equipment for ultrasound milk processing. The impact of ultrasound processing on the organoleptic properties of dairy products is investigated in comparison to traditional processing methods. An experimental method of ultrasound milk homogenization using equipment with an ultrasonic cavitation is also examined.
本文讨论了牛奶初加工的传统方法,并论证了通过非热方法使用超声波进行牛奶加工的前景。本文介绍了超声波均质的机理,以及超声波牛奶加工设备的结构特点和主要部件。与传统加工方法相比,研究了超声波加工对乳制品感官特性的影响。还研究了使用超声波空化设备进行超声波牛奶均质的实验方法。
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引用次数: 0
Formation and development of ventilated supercavity past the disk–cavitator in accelerated motion 加速运动中的盘腔过通风超腔的形成与发展
Pub Date : 2023-09-29 DOI: 10.20535/2521-1943.2023.7.2.286337
Olena Naumova, Volodymyr Moroz, Viktor Kochin, V. Semenenko
The work is devoted to both the experimental studies and the computer simulation of the process of formation and development of a ventilated supercavity past the disk-cavitator in accelerated motion from the state of rest to the steady velocity. A series of experiments were carried out in the high-speed experimental tank at the Institute of Hydromechanics of the National Academy of Sciences of Ukraine for various values of the air-supply rate into the cavity. It has been established that the portion type of air-loss from the cavity is always preserved in the case of horizontal accelerated motion, while the air-loss by vortex tubes is always realized in the case of steady motion with the same velocity. In this case, shape of the cross sections of the unsteady cavity is close to circular one along the whole cavity length and at all stages of acceleration. To describe this process, a modified mathematical model is proposed that is based on the G.V.Logvinovich principle of independence of the cavity section expansion. An analysis of the influence of both the immersion depth and the air-supply rate on the process of development of a ventilated supercavity during acceleration has been performed by the way of computer simulation.
该研究致力于对从静止状态到稳定速度的圆盘空腔加速运动中通风超空腔的形成和发展过程进行实验研究和计算机模拟。在乌克兰国家科学院水力学研究所的高速实验槽中进行了一系列实验,对进入空腔的空气供应率进行了不同数值的计算。实验结果表明,在水平加速运动的情况下,空腔中的空气损失始终保持部分类型,而在相同速度的稳定运动情况下,空气损失始终通过涡流管实现。在这种情况下,非稳态空腔的横截面形状在整个空腔长度上和所有加速阶段都接近圆形。为了描述这一过程,我们提出了一个修改后的数学模型,该模型基于 G.V.Logvinovich 的空腔截面膨胀独立原理。通过计算机模拟分析了浸入深度和空气供应率对加速过程中通风超空腔发展过程的影响。
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引用次数: 0
Analysis of the technical level of hydraulic fluid power with motor-wheels 带电动轮的液压流体动力技术水平分析
Pub Date : 2023-09-29 DOI: 10.20535/2521-1943.2023.7.2.277557
Grigory Avrunin, M. Podrigalo, Irene Moroz, Oleksii Koval
The analysis of the use of hydraulic fluid power of rotation of hydraulic motor-wheels for tracked and wheeled machines was carried out. The hydraulic principle schemes for the use of high-speed axial-piston hydraulic motors with planetary gearboxes and high-torque low-speed radial-piston hydraulic motors are considered, in particular, hydraulic devices for ensuring reliable movement in the event of obstacles from the road surface. The features of static and dynamic calculation methods using a mathematical model for the numerical solution of differential equations when calculating pressure fluctuations and the frequency of rotation of hydraulic motors depending on the tasks of changing the intensity of the pump supply and the working volume of the hydraulic motor, taking into account its efficiency, are shown. A comparative analysis of the technical level of hydraulic motor-wheels was carried out and a significant increase in the output parameters of high-torque radial piston hydraulic motors with respect to pressure, rotation frequency and mass-to-torque ratio was revealed. The article may be useful for engineers, scientists and master's students.
对履带式和轮式机械液压马达轮旋转液压流体动力的使用进行了分析。考虑了使用带行星齿轮箱的高速轴向活塞液压马达和高扭矩低速径向活塞液压马达的液压原理方案,特别是在路面有障碍物时确保可靠运动的液压装置。在计算液压马达的压力波动和旋转频率时,使用微分方程数值解数学模型的静态和动态计算方法的特点,取决于改变泵供应强度和液压马达工作容积的任务,并考虑到其效率。对液压马达轮的技术水平进行了比较分析,发现大扭矩径向活塞液压马达在压力、旋转频率和质量扭矩比方面的输出参数显著增加。这篇文章可能对工程师、科学家和硕士生有用。
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引用次数: 0
Detailing the idea of the design process of hydraulic automation objects 详细介绍液压自动化对象设计过程的理念
Pub Date : 2023-09-29 DOI: 10.20535/2521-1943.2023.7.2.287524
O. Uzunov
The work is touched to the design methods of the complex technical objects. The reason of the objects complication is the requirement of the dynamical processes coordination because the planed characteristics are needed. The main design stages idea – circuit diagram – simulation – structure are considered. The means of the design stages information representing of traditional approach are the relatively commonly and not consistent. It leads to design time increasing. In this work to structure the design information, coordinate the means of the different stage information representation with each others and detail design process are proposed. To do it the common information space of knowledge of the subject aria are separated on the streams. The streams represent information about the content, uniting, activities and requirements. The design process is represented as the transactions chain. Each transaction is based on the named streams and successively forms the state of the resulting functional stream. These states reflect the readiness levels of the designed object. Due to this way of means representation and detailing of information the coordination between different stages was provided.  There are the possibilities to check the stage correctness executing also. As result the iteration reducing and time consumption of the design process are reached. The design process is illustrated by the example.
这项工作涉及复杂技术对象的设计方法。对象复杂化的原因是需要动态过程的协调,因为需要规划的特性。主要设计阶段包括构思-电路图-模拟-结构。传统方法的设计阶段信息表示手段相对普遍且不一致。这导致设计时间增加。这项工作提出了设计信息的结构化、不同阶段信息表示方法的相互协调以及详细的设计过程。为此,将主题咏叹调知识的共同信息空间按流分开。这些流代表了有关内容、组合、活动和要求的信息。设计过程表现为事务链。每个事务都以命名的流为基础,并相继形成所产生的功能流的状态。这些状态反映了设计对象的就绪程度。由于采用了这种方式来表示和细化信息,不同阶段之间的协调得以实现。 此外,还可以检查执行阶段的正确性。因此,可以减少设计过程的迭代和时间消耗。下面以实例说明设计过程。
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引用次数: 0
The strength and elastic property of PLA + graphite composites: experimental and theoretical analyses 聚乳酸+石墨复合材料的强度和弹性性能:实验和理论分析
Pub Date : 2023-09-19 DOI: 10.20535/2521-1943.2023.7.2.286738
V. Rubashevskyi, S. Shukayev
Background. The combination of additive technologies with reinforced materials opens up new vistas for creating lightweight and durable products having unique characteristics. Implementing these technologies into the production requires effective evaluation methods of the ultimate limit state of such products. Objective. The article deals with the mechanical properties of samples, manufactured by the method of surfacing FDM with two polylactide-based thermoplastic threads: PLA-Cg+ with 5% layered graphite filling and PLA-CCF with 10% carbon fiber filling. Methods. The impact of 3D printing process parameters, such as print orientation and layer thickness, on specimens' mechanical characteristics under conditions of tension and compression, has been experimentally researched. Results. It is shown that both print orientation and layer thickness substantially influence specimens' mechanical properties of both materials. A comparative analysis of experimental data with calculations by failure criteria has been carried out: Tsai-Hill, Tsai-Wu, Hoffman, Mises, and maximum stresses. Conclusions. The results of the tests proved that there is a significant influence of the studied parameters of the printing process on the mechanical characteristics of PLA + graphite specimens under both tension and compression. For the most part, samples with a smaller thickness have both a higher ultimate strength (limit of proportionality) and a greater relative elongation. It is defined that the best concurrence between experimental and calculated data for both materials can be achieved through using the generalized von Mises criterion.
背景。添加剂技术与增强材料的结合为创造具有独特特性的轻质耐用产品开辟了新的前景。将这些技术应用到生产中,需要对这些产品的最终极限状态进行有效的评估。目的。这篇文章讨论了样品的机械性能,这些样品是用两种以聚乳酸为基础的热塑性线材进行 FDM 表面处理的方法制造的:含 5% 层状石墨填充物的 PLA-Cg+ 和含 10% 碳纤维填充物的 PLA-CCF。研究方法实验研究了三维打印工艺参数(如打印方向和层厚度)在拉伸和压缩条件下对试样机械特性的影响。结果。结果表明,打印方向和打印层厚度对两种材料试样的力学性能都有很大影响。实验数据与失效标准计算结果进行了对比分析:Tsai-Hill、Tsai-Wu、Hoffman、Mises 和最大应力。得出结论。试验结果证明,所研究的印刷工艺参数对聚乳酸+石墨试样在拉伸和压缩条件下的机械特性有显著影响。在大多数情况下,厚度较小的试样具有更高的极限强度(比例极限)和更大的相对伸长率。根据定义,两种材料的实验数据和计算数据之间的最佳一致性可通过使用广义冯-米塞斯准则来实现。
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引用次数: 0
Determination of elastic characteristics for a package of monolayers thin-walled plates from composite fibrous materials 确定复合纤维材料单层薄壁板包的弹性特性
Pub Date : 2023-09-19 DOI: 10.20535/2521-1943.2023.7.2.287711
Mukola Kryshchuk, Egor Ovcharenko, Hanna Us
An analytical method for calculating the equivalent elastic characteristics of anisotropic multilayer plates made of composite fibrous materials is laid out. The main assumptions taken into consideration when calculating elastic moduli and Pousson's coefficients are that fibers are elastic materials with orthotropic mechanical characteristics that deform together when multilayer plates are loaded. Analytical methods for calculating effective modulus of elasticity most common in practical applications of applied mechanics are laid out in the list of cited publications. These include the rules of the mixture, the model proposed by Hill and Khashin, the model of Kilchinsky, the methods of Vanin and L.P. Khoroshun. Numerical methods for determining the elastic mechanical properties of reinforced unidirectional and layered composite materials are based on information technologies of finite-element modeling of representative volumes of composite materials and solving a number of boundary value problems for them. For the constructions of thin-walled plates with composite fibrous materials, traditional calculation schemes are used, for which the plane stress state is typical. The stress-strain relationship for a monolayer of plates loaded at an arbitrary angle is presented in the form of Hooke's law for aniotropic materials. Deformations of a package of monolayers with composite fibrous materials in a plane elastic-deformed state are determined, as for a monolayer, by four independent elastic constants. With the use of a universal calculation model based on the equations of applied mechanics, the results of the calculations of elastic moduli and Poisson's coefficients were obtained for a package of monolayers of thin-walled plates with composite fibrous materials made of carbon fiber and carbon fiber. Research results are presented in an analytical and graphic form. The influence of the construction structure of composite fibrous materials of thin-walled plates on its mechanical properties and their dependence on the angle of the force load vector is presented. The research results can be used to determine the rational mechanical properties of multilayer composite plates, taking into account their structural and technological purpose in various industries.
本文提出了一种计算由复合纤维材料制成的各向异性多层板等效弹性特性的分析方法。计算弹性模量和普森系数时考虑的主要假设是,纤维是具有正交机械特性的弹性材料,在多层板受载时会一起变形。应用力学实际应用中最常见的有效弹性模量分析计算方法已在引用出版物清单中列出。这些方法包括混合物规则、希尔和卡申提出的模型、基尔钦斯基的模型、瓦宁和 L.P. 霍罗顺的方法。确定增强型单向和层状复合材料弹性机械性能的数值方法是基于对复合材料的代表性体积进行有限元建模并解决一系列边界值问题的信息技术。对于复合纤维材料薄壁板的构造,采用传统的计算方案,其中平面应力状态是典型的计算方法。对于各向异性材料,以任意角度加载的单层板的应力-应变关系以胡克定律的形式呈现。与单层板一样,复合纤维材料单层板组合在平面弹性变形状态下的变形由四个独立的弹性常数决定。利用基于应用力学方程的通用计算模型,获得了碳纤维和碳纤维复合纤维材料薄壁板单层组合的弹性模量和泊松系数的计算结果。研究结果以分析和图表形式呈现。介绍了薄壁板复合纤维材料的结构构造对其机械性能的影响及其与力载荷矢量角度的关系。研究结果可用于确定多层复合板的合理机械性能,同时考虑到其在各行业中的结构和技术用途。
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引用次数: 0
Method of matched sections in application to thin-walled and Mindlin rectangular plates 应用于薄壁矩形板和明德林矩形板的匹配截面法
Pub Date : 2023-09-19 DOI: 10.20535/2521-1943.2023.7.2.277341
Kirill Danylenko, Igor Orynyak
The paper elaborates the principally new variant of finite element method in application to plate problem. It differs from classical FEM approach by, at least, three points. First, it uses the strong differential formulation rather than the weak one and suppose the approximate analytical solution of all differential equations. Second, it explicitly uses all geometrical and physical parameters in the procedure of solution, rather than some chosen ones, for example, displacement and angles of rotation as usually done in FEM formulation. Third, the conjugation between adjacent elements occurs between the adjacent sections rather than in polygon vertexes. These conditions require the continuity of displacements, angles, moments and forces. Each side of rectangular elements is characterized by 6 main parameters, so, at whole there are 24 parameters for each rectangular element. The right and upper sides’ parameters are considered as output ones, and they are related with lower and left sides ones by matrix equations, which allows to apply transfer matrix method for the compilation of the resulting system of equations for the whole plate. The numerical examples for the thin-walled and Mindlin plates show the high efficiency and accuracy of the method.
本文阐述了应用于板材问题的有限元法的主要新变体。它与经典的有限元方法至少有三点不同。首先,它使用强微分公式而不是弱微分公式,并假设所有微分方程都是近似解析解。其次,它在求解过程中明确使用了所有几何和物理参数,而不是像有限元方法中通常所做的那样,选择一些参数,例如位移和旋转角度。第三,相邻元素之间的共轭发生在相邻截面之间,而不是多边形顶点。这些条件要求位移、角度、力矩和力的连续性。矩形元素的每个边有 6 个主要参数,因此每个矩形元素共有 24 个参数。右侧和上侧的参数被视为输出参数,它们通过矩阵方程与下侧和左侧的参数相关联,因此可以采用传递矩阵法来编制整个板的方程组。薄壁板和 Mindlin 板的数值示例显示了该方法的高效性和准确性。
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引用次数: 0
Monitoring of the plastic state by changing of a deformation sign 通过变形符号的变化监测塑性状态
Pub Date : 2023-09-19 DOI: 10.20535/2521-1943.2023.7.2.274471
Mykola Tormakhov
When a body element is proportionally loaded, its differently oriented material fibers can stretch, compress or not change their length. The direction of material fibers that do not change their length is neutral. Neutral direction divides compressed and stretched directions of the fibers. Within the limits of elasticity, the neutral direction does not change its orientation, and beyond the limit of elasticity, it rotates relative to the material fibers. Some material fibers, the slope of which is close to neutral, can change their deformation sign, and this change indicates that the element of the body has reached the plastic state.The proposed technique of the plastic state monitoring is demonstrated on a uniaxial stress state. The non-monotonicity of the close to the neutral direction material fiber deformation that oriented is confirmed by calculations and in an experiment on the tension of cylindrical specimen.The proposed technique allows fix plastic state of the material at proportional loading without value deformations or stresses measuring but by changing the sign of the deformation of the material fibers, the slope of which is close to the neutral direction.
当人体元件按比例受力时,其不同方向的材料纤维可以拉伸、压缩或不改变其长度。不改变长度的材料纤维方向为中性方向。中性方向划分了纤维的压缩和拉伸方向。在弹性范围内,中性方向不会改变方向,而在弹性范围之外,中性方向会相对于材料纤维旋转。有些材料纤维的斜率接近中性,它们的变形符号会发生变化,这种变化表明主体元素已达到塑性状态。通过计算和圆柱形试样拉伸实验,证实了接近中性方向的材料纤维变形的非单调性。所提出的技术可以在不测量变形值或应力值的情况下,通过改变接近中性方向的材料纤维的变形符号,确定材料在比例载荷下的塑性状态。
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引用次数: 0
Engineering of heat sources in laser precision machining 激光精密加工中的热源工程
Pub Date : 2023-09-19 DOI: 10.20535/2521-1943.2023.7.2.281406
Valery Kotlyarov
Requirement towards the enhancement of the results of technological operations of laser processing, their transformation into precise technological operations is solved, in general, by the choice of optimal technological schemes of laser processing and characteristics of a tool that is formed from laser beam characteristics. The main goal of these attempts is to minimize portions of energy that destroys and removes the material from the cavity of element being formed utilizing ultra-short pulses of electro-magnetic energy with high intensity that can bring balance to the instability of technological process, manage it outcome and maintain the quality of processing.   On the other hand, it leads to a decrease in the efficiency of technological operations of laser processing. For example, linear speed of laser cutting of stent with nanosecond pulses are used is within the range of 25 to 30 millimeters per minute, whereas in the case of microsecond pulses - the processing speed can reach up to 250 mm/min and slight striation of side surface of the cutting kerf could be eliminated by means of post processing. Since the process of material destruction at laser beam processing is of a thermal nature in terms of heat dissipation and its propagation into the body of the work piece (especially the metal one), it is possible to control and modify the absorption of radiation by the surface of the work piece, the spatial shape of the heat source and thermal an physical properties of the work piece. This paper discusses perspective solutions for the successful engineering of laser beam irradiation process.
为了提高激光加工技术操作的效果,将其转化为精确的技术操作,一般来说,可以通过选择最佳的激光加工技术方案和根据激光束特性形成的工具特性来解决。这些尝试的主要目标是,利用高强度的超短电磁脉冲,最大限度地减少破坏和移除被成形元件腔内材料的能量,从而平衡工艺过程的不稳定性,控制其结果并保持加工质量。 另一方面,它也会导致激光加工技术操作效率的降低。例如,使用纳秒脉冲时,激光切割支架的线速度在每分钟 25 至 30 毫米的范围内,而使用微秒脉冲时,加工速度可达每分钟 250 毫米,并且可以通过后处理消除切口侧表面的轻微条纹。由于激光束加工中的材料破坏过程是热性质的,即热量散失及其向工件(尤其是金属工件)体内的传播,因此可以控制和改变工件表面对辐射的吸收、热源的空间形状以及工件的热物理性质。本文探讨了成功实施激光束辐照工艺的前景解决方案。
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引用次数: 0
Automation of the procedure for determining the admissibility of erosion- corrosion wear in pipelines of nuclear power plants made of carbon steels 核电厂碳钢管道腐蚀磨损容许度测定程序的自动化
Pub Date : 2023-06-08 DOI: 10.20535/2521-1943.2023.7.1.272443
Hryhoriy Vorona, Mykyta Ananchenko, Oleh Makhnenko
Many pipelines in Ukrainian nuclear power plants have been in operation for over 30 years, and the determination of the admissibility of erosion-corrosion wear (ECW) defects in the pipeline wall metal is currently one of the pressing issues in the nuclear energy sector of Ukraine. A comparative analysis of determining the admissibility of pipe wall thinning due to ECW was conducted using the adopted methodology “MT-T.0.03.224-18” by the State Enterprise “Energoatom” and the guidance based on the use of regulatory documents for designing pipeline elements. The use of the methodology demonstrated significant advantages in terms of reducing the conservatism of ECW assessment, especially for small-scale thinning and pipelines operating at pressures below 60-80 kgf/cm2, which allows for a substantial reduction in repair work. However, the implementation of the methodology in practice may encounter difficulties due to the complexity and labor-intensiveness of the calculation assessment procedure for nuclear power plant personnel. Therefore, to automate the ECW admissibility assessment in accordance with the methodology requirements, software (SW) was developed for use by nuclear power plant personnel, enabling the prompt generation of a protocol for the express assessment procedure of ECW admissibility for a straight section of the pipeline based on the measurement results of wall thinning parameters in the axial direction. The software allows for concluding whether the section can be put into operation, sent for repair, or requires further refined assessment. Additionally, software based on the finite element method (FEM) was developed, which, when necessary, allows for a refined assessment of a straight section, taking into account the depth and angle of thinning in the circumferential direction, and calculates the stress of the limit plastic state of the pipeline section with ECW from the perspective of viscous fracture. The devel- opment is applicable in the field of nuclear energy in Ukraine.
乌克兰核电站的许多管道已经运行了30多年,管道壁金属腐蚀磨损(ECW)缺陷的可容许性的确定是目前乌克兰核能部门迫切需要解决的问题之一。采用国有企业“Energoatom”采用的“MT-T.0.03.224-18”方法和基于使用监管文件设计管道元件的指南,对ECW引起的管壁减薄的可接受性进行了比较分析。在降低ECW评估的保守性方面,该方法的使用显示出显著的优势,特别是对于小规模减薄和压力低于60-80 kgf/cm2的管道,这可以大大减少维修工作。然而,由于核电厂人员计算评估程序的复杂性和劳动密集性,该方法在实践中的实施可能会遇到困难。因此,为了按照方法学要求实现ECW可采性评估的自动化,开发了供核电站工作人员使用的软件(SW),能够根据轴向壁薄参数的测量结果,迅速生成直线段管道ECW可采性的快速评估程序协议。该软件可以判断该段是否可以投入运行、送修或需要进一步精细化评估。此外,开发了基于有限元法的软件,在必要时可以对直线段进行精细化评估,考虑周向减薄的深度和角度,并从粘性断裂的角度计算ECW管段极限塑性状态的应力。该开发成果适用于乌克兰的核能领域。
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