首页 > 最新文献

Ceramics-Switzerland最新文献

英文 中文
Investigation of the Effect of Milling Duration on a Ce-Gd Doped Zirconolite Phase Assemblage Synthesised by Hot Isostatic Pressing 磨矿时间对热等静压合成Ce-Gd掺杂锆石相组合影响的研究
IF 2.8 Q2 Materials Science Pub Date : 2023-03-11 DOI: 10.3390/ceramics6010043
Merve Kuman, L. J. Gardner, L. R. Blackburn, M. Stennett, N. Hyatt, C. Corkhill
Zirconolite is a candidate ceramic wasteform under consideration for the immobilisation of the UK civil PuO2 inventory. In the present work, a baseline dual-substituted zirconolite with the target composition (Ca0.783Gd0.017Ce0.2)(Zr0.883Gd0.017Ce0.1)(Ti1.6Al0.4)O7 was fabricated by hot isostatic pressing (HIPing). In order to optimise the microstructure properties and improve the obtained yield of the zirconolite phase, a range of planetary ball milling parameters were investigated prior to consolidation by HIP. This included milling the batched oxide precursors at 400 rpm for up to 120 min, the pre-milling of CeO2 (PuO2 surrogate) to reduce the particle size and using a CeO2 source with finer particle size (<5 µm). The HIPed zirconolite product consisted of both zirconolite-2M and zirconolite-3T polytypes in varying proportions; however, an additional perovskite phase was obtained in varying quantities as a secondary phase. Ce L3-edge X-ray absorption spectroscopy was utilised to determine the Ce oxidation state. In this study, the ideal milling parameter for the fabrication of zirconolite waste forms was defined as 60 min at 400 rpm.
锆石是一种候选的陶瓷废物形式,正在考虑用于固定化英国民用PuO2库存。本文采用热等静压(HIPing)法制备了一种目标成分为(Ca0.783Gd0.017Ce0.2)(Zr0.883Gd0.017Ce0.1)(Ti1.6Al0.4)O7的基线双取代锆石。为了优化锆石相的微观结构性能,提高获得的锆石相的收率,在HIP固结前研究了一系列行星球磨参数。这包括以400转/分的速度磨铣成批氧化物前驱体,持续120分钟,预磨CeO2 (PuO2替代品)以减小粒径,并使用更细粒径(<5µm)的CeO2源。HIPed锆石产物由不同比例的锆石- 2m多型和锆石- 3t多型组成;然而,获得了不同数量的钙钛矿相作为次级相。Ce l3边缘x射线吸收光谱法测定了Ce的氧化态。在本研究中,制造锆石废料的理想铣削参数被定义为400转/分钟,60分钟。
{"title":"Investigation of the Effect of Milling Duration on a Ce-Gd Doped Zirconolite Phase Assemblage Synthesised by Hot Isostatic Pressing","authors":"Merve Kuman, L. J. Gardner, L. R. Blackburn, M. Stennett, N. Hyatt, C. Corkhill","doi":"10.3390/ceramics6010043","DOIUrl":"https://doi.org/10.3390/ceramics6010043","url":null,"abstract":"Zirconolite is a candidate ceramic wasteform under consideration for the immobilisation of the UK civil PuO2 inventory. In the present work, a baseline dual-substituted zirconolite with the target composition (Ca0.783Gd0.017Ce0.2)(Zr0.883Gd0.017Ce0.1)(Ti1.6Al0.4)O7 was fabricated by hot isostatic pressing (HIPing). In order to optimise the microstructure properties and improve the obtained yield of the zirconolite phase, a range of planetary ball milling parameters were investigated prior to consolidation by HIP. This included milling the batched oxide precursors at 400 rpm for up to 120 min, the pre-milling of CeO2 (PuO2 surrogate) to reduce the particle size and using a CeO2 source with finer particle size (<5 µm). The HIPed zirconolite product consisted of both zirconolite-2M and zirconolite-3T polytypes in varying proportions; however, an additional perovskite phase was obtained in varying quantities as a secondary phase. Ce L3-edge X-ray absorption spectroscopy was utilised to determine the Ce oxidation state. In this study, the ideal milling parameter for the fabrication of zirconolite waste forms was defined as 60 min at 400 rpm.","PeriodicalId":33263,"journal":{"name":"Ceramics-Switzerland","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2023-03-11","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42550716","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Study of Polymorphic Transformation Processes and Their Influence in Polycrystalline ZrO2 Ceramics upon Irradiation with Heavy Ions 重离子辐照下ZrO2多晶陶瓷的相变过程及其影响的研究
IF 2.8 Q2 Materials Science Pub Date : 2023-03-10 DOI: 10.3390/ceramics6010042
A. Kozlovskiy, Mahambet Alin, D. Borgekov
The aim of this work was to study the mechanisms of polymorphic transformations in ZrO2 ceramics under irradiation with heavy ions, as well as to determine the nature of structural distortions in the case of t-ZrO2 → c-ZrO2 type transformations and associated anisotropic deformations. The samples of ZrO2 ceramics were irradiated with Kr15+ heavy ions with an energy of 150 MeV and fluences of 1011–1016 ion/cm2. During evaluation of the structural changes depending on the irradiation fluence, it was found that at low irradiation fluences (1011–1012 ion/cm2), the main role is played by deformation distortions of the crystal lattice, which have a pronounced anisotropic character. Meanwhile, at fluences above 1013 ion/cm2, the main role is played by polymorphic transformations of the t-ZrO2 → c-ZrO2 type, followed by amorphization of the damaged layer at fluences above 1015 ion/cm2. It was established that the anisotropic distortion of the crystal lattice is more pronounced along the crystallographic a axis, as well as the (011) texture orientation, which is characteristic of t-ZrO2. The polymorphic transformation processes of the t-ZrO2 → c-ZrO2 type occur at irradiation fluences of 1013–1014 ions/cm2, which are characterized by the formation of an overlap of local areas of defects that appear along the trajectory of ions in the material. The dependences of changes in the strength and thermophysical properties of ZrO2 ceramics on the irradiation fluence were obtained. The mechanisms of influence of the structural disorder and polymorphic transformations on the decrease in strength and crack resistance were established.
本工作的目的是研究在重离子辐照下ZrO2陶瓷中的多晶型转变机制,并确定t-ZrO2情况下结构畸变的性质→ c-ZrO2型转变和相关的各向异性变形。用能量为150 MeV、通量为1011–1016离子/cm2的Kr15+重离子辐照ZrO2陶瓷样品。在评估取决于辐照通量的结构变化时,发现在低辐照通量(1011–1012离子/cm2)下,晶格的变形畸变起着主要作用,晶格具有明显的各向异性特征。同时,在1013离子/cm2以上的通量下,t-ZrO2的多晶型转化起主要作用→ c-ZrO2型,随后在高于1015离子/cm2的通量下使损伤层非晶化。已经确定,晶格的各向异性畸变沿着晶体学a轴以及(011)织构取向更加明显,这是t-ZrO2的特征。t-ZrO2的多态性转化过程→ c-ZrO2型发生在1013–1014离子/cm2的辐照通量下,其特征是沿着材料中离子的轨迹出现的缺陷的局部区域的重叠。获得了ZrO2陶瓷强度和热物理性能的变化与辐照通量的关系。建立了结构无序和多态性转变对强度和抗裂性降低的影响机制。
{"title":"Study of Polymorphic Transformation Processes and Their Influence in Polycrystalline ZrO2 Ceramics upon Irradiation with Heavy Ions","authors":"A. Kozlovskiy, Mahambet Alin, D. Borgekov","doi":"10.3390/ceramics6010042","DOIUrl":"https://doi.org/10.3390/ceramics6010042","url":null,"abstract":"The aim of this work was to study the mechanisms of polymorphic transformations in ZrO2 ceramics under irradiation with heavy ions, as well as to determine the nature of structural distortions in the case of t-ZrO2 → c-ZrO2 type transformations and associated anisotropic deformations. The samples of ZrO2 ceramics were irradiated with Kr15+ heavy ions with an energy of 150 MeV and fluences of 1011–1016 ion/cm2. During evaluation of the structural changes depending on the irradiation fluence, it was found that at low irradiation fluences (1011–1012 ion/cm2), the main role is played by deformation distortions of the crystal lattice, which have a pronounced anisotropic character. Meanwhile, at fluences above 1013 ion/cm2, the main role is played by polymorphic transformations of the t-ZrO2 → c-ZrO2 type, followed by amorphization of the damaged layer at fluences above 1015 ion/cm2. It was established that the anisotropic distortion of the crystal lattice is more pronounced along the crystallographic a axis, as well as the (011) texture orientation, which is characteristic of t-ZrO2. The polymorphic transformation processes of the t-ZrO2 → c-ZrO2 type occur at irradiation fluences of 1013–1014 ions/cm2, which are characterized by the formation of an overlap of local areas of defects that appear along the trajectory of ions in the material. The dependences of changes in the strength and thermophysical properties of ZrO2 ceramics on the irradiation fluence were obtained. The mechanisms of influence of the structural disorder and polymorphic transformations on the decrease in strength and crack resistance were established.","PeriodicalId":33263,"journal":{"name":"Ceramics-Switzerland","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2023-03-10","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"43462908","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 6
Process Development of Zirconolite Ceramics for Pu Disposition: Use of a CuO Sintering Aid 用CuO助烧剂制备钚处理锆石陶瓷的工艺研究
IF 2.8 Q2 Materials Science Pub Date : 2023-03-08 DOI: 10.3390/ceramics6010041
Aidan A. Friskney, Ismail Aldean, C. Corkhill, L. R. Blackburn
Zirconolite-structured ceramics are candidate wasteform materials for the immobilisation of separated Pu. Due to the refractory properties of zirconolite and other titanates, removing residual porosity remains challenging in the final wasteform product when utilising a conventional solid state sintering route. Herein, we demonstrate that the addition of CuO as a sintering aid increases densification and promotes grain growth. Moreover, zirconolite phase formation was enhanced at lower process temperatures than typically required (≥1350 °C). CuO addition allowed an equivalent density to be reached using process temperatures of 250 °C lower than the undoped composition. At 150 °C lower than the undoped zirconolite, the addition of CuO resulted in a favourable microstructure and phase assemblage, as confirmed via X-ray diffraction and scanning electron microscopy. Secondary phases of CaTiO3 and Ca0.25Cu0.75TiO3 were observed at some processing temperatures, which may prove deleterious to wasteform performance. The use of a CuO sintering aid provides an avenue for the further development of the thermal processing of ceramic wasteform materials.
锆石结构陶瓷是固定分离钚的候选废材料。由于锆石和其他钛酸盐的耐火性能,在使用传统固态烧结路线时,去除最终废制品中的残余孔隙率仍然具有挑战性。在此,我们证明了添加CuO作为烧结助剂可以增加致密化并促进晶粒生长。此外,在低于通常要求的工艺温度(≥1350°C)下,锆石相的形成得到了增强。添加CuO使得使用比未掺杂组合物低250°C的工艺温度可以达到等效密度。在比未掺杂的锆石低150°C时,CuO的添加产生了有利的微观结构和相组合,这通过X射线衍射和扫描电子显微镜得到了证实。在某些加工温度下观察到CaTiO3和Ca0.25Cu0.75TiO3的二次相,这可能对废模板性能有害。CuO烧结助剂的使用为进一步发展陶瓷废料的热处理提供了途径。
{"title":"Process Development of Zirconolite Ceramics for Pu Disposition: Use of a CuO Sintering Aid","authors":"Aidan A. Friskney, Ismail Aldean, C. Corkhill, L. R. Blackburn","doi":"10.3390/ceramics6010041","DOIUrl":"https://doi.org/10.3390/ceramics6010041","url":null,"abstract":"Zirconolite-structured ceramics are candidate wasteform materials for the immobilisation of separated Pu. Due to the refractory properties of zirconolite and other titanates, removing residual porosity remains challenging in the final wasteform product when utilising a conventional solid state sintering route. Herein, we demonstrate that the addition of CuO as a sintering aid increases densification and promotes grain growth. Moreover, zirconolite phase formation was enhanced at lower process temperatures than typically required (≥1350 °C). CuO addition allowed an equivalent density to be reached using process temperatures of 250 °C lower than the undoped composition. At 150 °C lower than the undoped zirconolite, the addition of CuO resulted in a favourable microstructure and phase assemblage, as confirmed via X-ray diffraction and scanning electron microscopy. Secondary phases of CaTiO3 and Ca0.25Cu0.75TiO3 were observed at some processing temperatures, which may prove deleterious to wasteform performance. The use of a CuO sintering aid provides an avenue for the further development of the thermal processing of ceramic wasteform materials.","PeriodicalId":33263,"journal":{"name":"Ceramics-Switzerland","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2023-03-08","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44010908","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Nanoscratch Testing of 3Al2O3·2SiO2 EBCs: Assessment of Induced Damage and Estimation of Adhesion Strength 3Al2O3·2SiO2 ebc的纳米划伤测试:诱导损伤评估和粘附强度评估
IF 2.8 Q2 Materials Science Pub Date : 2023-03-03 DOI: 10.3390/ceramics6010040
C. Botero, L. Cabezas, V. Sarin, L. Llanes, E. Jiménez-Piqué
In this study, the structural integrity of mullite (3Al2O3·2SiO2) films, deposited on silicon carbide (SiC) substrates using chemical vapor deposition (CVD), was investigated via increasing load nanoscratch tests. The films were configured by mullite columns of stoichiometric composition growing from a silica-rich layer in contact with the SiC substrate. Controlled damage was induced in the 3Al2O3·2SiO2 films at relatively low scratch loads. Radial and lateral cracking were applied until final delamination and repeated chipping were achieved as the load increased. The intrinsic integrity of the 3Al2O3∙2SiO2 film and the performance of the coated 3Al2O3·2SiO2/SiC system, regarded as a structural unit, were analyzed. With the aid of advanced characterization techniques at the surface and subsurface levels, the configuration and morphology of the damage induced in the coated system by the nanoscratch tests were characterized, and the scratch damage micromechanisms were identified. Finally, the adhesion of the film, in terms of energy of adhesion and interfacial fracture toughness, was determined using different models proposed in the literature. The results from this investigation contribute to the understanding of the mechanical performance and structural integrity of EBC/SiC-based systems, which over the past few years have increasingly been implemented in novel applications for gas turbines and aircraft engines.
在本研究中,采用化学气相沉积(CVD)技术在碳化硅(SiC)衬底上沉积莫来石(3Al2O3·2SiO2)薄膜,通过增加负载纳米划痕实验研究其结构完整性。薄膜是由化学计量组成的莫来石柱在与SiC衬底接触的富硅层中生长而成。在相对较低的划痕载荷下,3Al2O3·2SiO2薄膜受到了可控的损伤。径向和侧向开裂应用,直到最终分层和重复切屑实现随着载荷的增加。分析了3Al2O3∙2SiO2膜的内在完整性和作为结构单元的3Al2O3∙2SiO2 /SiC包覆体系的性能。借助先进的表面和亚表面表征技术,表征了纳米划伤在涂层体系中引起的损伤形态和形态,并确定了划伤损伤的微观机制。最后,利用文献中提出的不同模型,以附着能和界面断裂韧性来确定膜的附着力。这项研究的结果有助于理解基于EBC/ sic的系统的机械性能和结构完整性,这些系统在过去几年中越来越多地应用于燃气轮机和飞机发动机的新应用中。
{"title":"Nanoscratch Testing of 3Al2O3·2SiO2 EBCs: Assessment of Induced Damage and Estimation of Adhesion Strength","authors":"C. Botero, L. Cabezas, V. Sarin, L. Llanes, E. Jiménez-Piqué","doi":"10.3390/ceramics6010040","DOIUrl":"https://doi.org/10.3390/ceramics6010040","url":null,"abstract":"In this study, the structural integrity of mullite (3Al2O3·2SiO2) films, deposited on silicon carbide (SiC) substrates using chemical vapor deposition (CVD), was investigated via increasing load nanoscratch tests. The films were configured by mullite columns of stoichiometric composition growing from a silica-rich layer in contact with the SiC substrate. Controlled damage was induced in the 3Al2O3·2SiO2 films at relatively low scratch loads. Radial and lateral cracking were applied until final delamination and repeated chipping were achieved as the load increased. The intrinsic integrity of the 3Al2O3∙2SiO2 film and the performance of the coated 3Al2O3·2SiO2/SiC system, regarded as a structural unit, were analyzed. With the aid of advanced characterization techniques at the surface and subsurface levels, the configuration and morphology of the damage induced in the coated system by the nanoscratch tests were characterized, and the scratch damage micromechanisms were identified. Finally, the adhesion of the film, in terms of energy of adhesion and interfacial fracture toughness, was determined using different models proposed in the literature. The results from this investigation contribute to the understanding of the mechanical performance and structural integrity of EBC/SiC-based systems, which over the past few years have increasingly been implemented in novel applications for gas turbines and aircraft engines.","PeriodicalId":33263,"journal":{"name":"Ceramics-Switzerland","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2023-03-03","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45372584","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Performance of Dental Cements Used for Bonding Zirconia Crowns with Titanium Implants Embedded in an Innovative Bi-Layered Artificial Bone 用于将氧化锆冠与嵌入创新双层人工骨中的钛植入物结合的牙科水泥的性能
IF 2.8 Q2 Materials Science Pub Date : 2023-03-02 DOI: 10.3390/ceramics6010039
M. Satpathy, Hai Pham, Shreya Shah
This study aimed to investigate four dental adhesive cements and develop a new method for constructing a bi-layered bone holder for implant testing. HahnTM Tapered Titanium Implants (Glidewell Laboratories) were embedded in mono- and bi-layered holders, and the implant components were assembled. First molar zirconia crowns and crowns for the tensile bond strength test were milled and sintered. Three self-adhesive resin cements (SARC) and one resin-modified glass ionomer (RMGI, Glidewell Laboratories) cement were used to cement the crowns on the abutment. Tensile bond strength, compressive load, and oblique load tests were performed on the implants. The Glidewell Experimental SARC (GES, Glidewell Laboratories) and RMGI cements had the highest tensile bond strength after thermocycling. The implant assemblies with these two cements had the highest mean compressive strength after thermocycling. Under oblique load, the implants with Denali (Glidewell Laboratories) and GES had the highest strength before thermocycling. However, after thermocycling, Dencem (Dentex) and RMGI had the highest strength under an oblique load. The GES cement and RMGI cement had a better overall performance with zirconia crowns and titanium abutments. In addition, a novel technique for constructing an artificial, bi-layered bone holder was successfully developed to mimic the natural structure of the jawbone.
本研究旨在研究四种牙科粘合剂,并开发一种用于种植体测试的双层骨支架的新方法。HahnTM锥形钛植入物(Glidewell实验室)嵌入单层和双层支架中,并组装植入物组件。对第一磨牙氧化锆牙冠和用于拉伸结合强度测试的牙冠进行研磨和烧结。使用三种自粘树脂粘固剂(SARC)和一种树脂改性玻璃离聚物(RMGI,Glidewell Laboratories)粘固剂将牙冠粘固在基牙上。对植入物进行了拉伸结合强度、压缩载荷和倾斜载荷测试。Glidewell实验性SARC(GES,Glidewell实验室)和RMGI水泥在热循环后具有最高的拉伸粘结强度。具有这两种粘固剂的植入物组件在热循环后具有最高的平均抗压强度。在倾斜载荷下,使用Denali(Glidewell Laboratories)和GES的植入物在热循环前具有最高的强度。然而,热循环后,Dencem(Dentex)和RMGI在倾斜载荷下具有最高的强度。GES骨水泥和RMGI骨水泥与氧化锆牙冠和钛基牙具有更好的整体性能。此外,还成功开发了一种构建人造双层骨支架的新技术,以模拟颚骨的自然结构。
{"title":"Performance of Dental Cements Used for Bonding Zirconia Crowns with Titanium Implants Embedded in an Innovative Bi-Layered Artificial Bone","authors":"M. Satpathy, Hai Pham, Shreya Shah","doi":"10.3390/ceramics6010039","DOIUrl":"https://doi.org/10.3390/ceramics6010039","url":null,"abstract":"This study aimed to investigate four dental adhesive cements and develop a new method for constructing a bi-layered bone holder for implant testing. HahnTM Tapered Titanium Implants (Glidewell Laboratories) were embedded in mono- and bi-layered holders, and the implant components were assembled. First molar zirconia crowns and crowns for the tensile bond strength test were milled and sintered. Three self-adhesive resin cements (SARC) and one resin-modified glass ionomer (RMGI, Glidewell Laboratories) cement were used to cement the crowns on the abutment. Tensile bond strength, compressive load, and oblique load tests were performed on the implants. The Glidewell Experimental SARC (GES, Glidewell Laboratories) and RMGI cements had the highest tensile bond strength after thermocycling. The implant assemblies with these two cements had the highest mean compressive strength after thermocycling. Under oblique load, the implants with Denali (Glidewell Laboratories) and GES had the highest strength before thermocycling. However, after thermocycling, Dencem (Dentex) and RMGI had the highest strength under an oblique load. The GES cement and RMGI cement had a better overall performance with zirconia crowns and titanium abutments. In addition, a novel technique for constructing an artificial, bi-layered bone holder was successfully developed to mimic the natural structure of the jawbone.","PeriodicalId":33263,"journal":{"name":"Ceramics-Switzerland","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2023-03-02","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"44403317","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Potentials of Numerical Methods for Increasing the Productivity of Additive Manufacturing Processes 数值方法提高增材制造工艺生产率的潜力
IF 2.8 Q2 Materials Science Pub Date : 2023-03-01 DOI: 10.3390/ceramics6010038
U. Scheithauer, Tetyana Romanova, Oleksandr Pankratov, Eric Schwarzer-Fischer, M. Schwentenwein, F. Ertl, A. Fischer
Thanks to the layer-by-layer creation of components, additive manufacturing (AM) processes enable the flexible production of components with highly complex geometries, that were previously not realizable or only with very great effort. While AM technologies are very widespread in the research sector, they have so far only been used industrially in a few individual areas of application. The manufacturing costs are one reason for this. In this work, a new approach for the optimized arrangement of components in the building box and its potential for reducing the manufacturing costs are presented, illustrated by a selected example, and a discussion. Three types of cylinders, which differ in geometry and/or inclination, are required in quantities of around 1000 each. The optimization aims at an arrangement with the smallest possible number of printing jobs. Compared to the solution obtained by the current automatic software tool that is based on the bounding box method, the optimized arrangement leads to a 70% increase in the number of components on a building platform or, in other words, to a 44% reduction in the number of building platforms needed to manufacture 980 components of each type. Finally, a three-step method is proposed, to optimize the manufacturing preparation for AM components automatically in the future.
由于零部件的逐层创建,增材制造(AM)工艺能够灵活生产具有高度复杂几何形状的零部件,而这些几何形状以前是无法实现的,或者只需要付出很大的努力。虽然AM技术在研究领域非常广泛,但到目前为止,它们只在少数个别应用领域进行了工业应用。制造成本是其中一个原因。在这项工作中,提出了一种在建筑箱中优化组件布置的新方法及其降低制造成本的潜力,并通过选定的示例和讨论进行了说明。需要三种不同几何形状和/或倾斜度的圆柱体,每种圆柱体的数量约为1000个。该优化旨在以尽可能少的打印作业数进行布置。与当前基于边界框方法的自动软件工具获得的解决方案相比,优化的布置导致建筑平台上的组件数量增加70%,或者换句话说,导致制造每种类型的980个组件所需的建筑平台数量减少44%。最后,提出了一种三步走的方法,以在未来自动优化AM部件的制造准备。
{"title":"Potentials of Numerical Methods for Increasing the Productivity of Additive Manufacturing Processes","authors":"U. Scheithauer, Tetyana Romanova, Oleksandr Pankratov, Eric Schwarzer-Fischer, M. Schwentenwein, F. Ertl, A. Fischer","doi":"10.3390/ceramics6010038","DOIUrl":"https://doi.org/10.3390/ceramics6010038","url":null,"abstract":"Thanks to the layer-by-layer creation of components, additive manufacturing (AM) processes enable the flexible production of components with highly complex geometries, that were previously not realizable or only with very great effort. While AM technologies are very widespread in the research sector, they have so far only been used industrially in a few individual areas of application. The manufacturing costs are one reason for this. In this work, a new approach for the optimized arrangement of components in the building box and its potential for reducing the manufacturing costs are presented, illustrated by a selected example, and a discussion. Three types of cylinders, which differ in geometry and/or inclination, are required in quantities of around 1000 each. The optimization aims at an arrangement with the smallest possible number of printing jobs. Compared to the solution obtained by the current automatic software tool that is based on the bounding box method, the optimized arrangement leads to a 70% increase in the number of components on a building platform or, in other words, to a 44% reduction in the number of building platforms needed to manufacture 980 components of each type. Finally, a three-step method is proposed, to optimize the manufacturing preparation for AM components automatically in the future.","PeriodicalId":33263,"journal":{"name":"Ceramics-Switzerland","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2023-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45265758","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Synthesis and Dielectric Relaxation Studies of KxFeyTi8-yO16 (x = 1.4–1.8 and y = 1.4–1.6) Ceramics with Hollandite Structure 荷兰石结构KxFeyTi8-yO16 (x = 1.4 ~ 1.8, y = 1.4 ~ 1.6)陶瓷的合成及介电弛豫研究
IF 2.8 Q2 Materials Science Pub Date : 2023-03-01 DOI: 10.3390/ceramics6010037
A. Tsyganov, D. Artyukhov, M. Vikulova, N. Morozova, Ilya Zotov, Sergey Brudnik, Aleksandra Asmolova, Denis Zheleznov, A. Gorokhovsky, N. Gorshkov
Some solid solutions with the chemical composition KxFeyTi8-yO16 (KFTO) and a hollandite-like structure were successfully synthesized by modified sol–gel method. The obtained powders were characterized using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The ceramic pellets based on KFTO powders were obtained by compressing and sintering at 1080 °C for 4 h. The sinters were characterized by X-ray and impedance spectroscopy. XRD results show that KFTO powders have a mono-phase tetragonal structure at x = 1.4–1.8 and y = 1.4–1.6. However, it was recognized that the hollandite-like phase could be broken during sintering to form TiO2 and Fe2TiO5 crystals distributed throughout the volume of the ceramics. A frequency dependency of dielectric properties for the sinters was studied by impedance spectroscopy. It was found that an increase in the TiO2 (rutile) phase during the sintering contributes to a decrease in dielectric losses. At the same time, the KFTO ceramics with reduced content of potassium had increased permittivity. The contribution of electron-pinned defect dipoles (EPDD) and internal barrier layer capacitance (IBLC) in the permittivity of the obtained ceramics was estimated using the Havriliak–Negami equation. It is shown that the KFTO ceramics have the polydisperse characteristic of dielectric relaxation. The observed grain and grain boundary dipole relaxation times were 1.03 × 10−6 to 5.51 × 10−6 s and 0.197 to 0.687 s, respectively.
采用改进的溶胶-凝胶法成功合成了一些化学成分为KxFeyTi8-yO16 (KFTO)、结构类似荷兰石的固溶体。用x射线衍射仪(XRD)和扫描电镜(SEM)对所得粉体进行了表征。以KFTO粉末为基料,在1080℃下压缩烧结4 h,制备了陶瓷球团,并用x射线和阻抗谱对烧结产物进行了表征。XRD结果表明,KFTO粉末在x = 1.4 ~ 1.8和y = 1.4 ~ 1.6时呈单相四方结构。然而,人们认识到,在烧结过程中,荷兰石状相可能被破坏,形成TiO2和Fe2TiO5晶体,分布在整个陶瓷体积中。用阻抗谱法研究了烧结矿介电性能与频率的关系。结果表明,烧结过程中TiO2(金红石)相的增加有助于降低介电损耗。同时,钾含量降低的KFTO陶瓷的介电常数增加。利用Havriliak-Negami方程估计了电子钉住缺陷偶极子(EPDD)和内势垒层电容(IBLC)对所得陶瓷介电常数的贡献。结果表明,KFTO陶瓷具有介电弛豫的多分散特性。晶粒和晶界偶极子弛豫时间分别为1.03 × 10−6 ~ 5.51 × 10−6 s和0.197 ~ 0.687 s。
{"title":"Synthesis and Dielectric Relaxation Studies of KxFeyTi8-yO16 (x = 1.4–1.8 and y = 1.4–1.6) Ceramics with Hollandite Structure","authors":"A. Tsyganov, D. Artyukhov, M. Vikulova, N. Morozova, Ilya Zotov, Sergey Brudnik, Aleksandra Asmolova, Denis Zheleznov, A. Gorokhovsky, N. Gorshkov","doi":"10.3390/ceramics6010037","DOIUrl":"https://doi.org/10.3390/ceramics6010037","url":null,"abstract":"Some solid solutions with the chemical composition KxFeyTi8-yO16 (KFTO) and a hollandite-like structure were successfully synthesized by modified sol–gel method. The obtained powders were characterized using X-ray diffraction (XRD) and scanning electron microscopy (SEM). The ceramic pellets based on KFTO powders were obtained by compressing and sintering at 1080 °C for 4 h. The sinters were characterized by X-ray and impedance spectroscopy. XRD results show that KFTO powders have a mono-phase tetragonal structure at x = 1.4–1.8 and y = 1.4–1.6. However, it was recognized that the hollandite-like phase could be broken during sintering to form TiO2 and Fe2TiO5 crystals distributed throughout the volume of the ceramics. A frequency dependency of dielectric properties for the sinters was studied by impedance spectroscopy. It was found that an increase in the TiO2 (rutile) phase during the sintering contributes to a decrease in dielectric losses. At the same time, the KFTO ceramics with reduced content of potassium had increased permittivity. The contribution of electron-pinned defect dipoles (EPDD) and internal barrier layer capacitance (IBLC) in the permittivity of the obtained ceramics was estimated using the Havriliak–Negami equation. It is shown that the KFTO ceramics have the polydisperse characteristic of dielectric relaxation. The observed grain and grain boundary dipole relaxation times were 1.03 × 10−6 to 5.51 × 10−6 s and 0.197 to 0.687 s, respectively.","PeriodicalId":33263,"journal":{"name":"Ceramics-Switzerland","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2023-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41929420","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Ceramic Materials in Na2O-CaO-P2O5 System, Obtained via Heat Treatment of Cement-Salt Stone Based on Powder Mixture of Ca3(C6H5O7)2 ∙ 4H2O, Ca(H2PO4)2 ∙ H2O and NaH2PO4 以Ca3(C6H5O7)2∙4H2O、Ca(H2PO4)2∙H2O和NaH2PO4的粉末混合物为原料,对水泥-盐石进行热处理制备na20 - cao - p2o5体系陶瓷材料
IF 2.8 Q2 Materials Science Pub Date : 2023-02-26 DOI: 10.3390/ceramics6010036
O. Toshev, T. Safronova, T. Shatalova, Yu. S. Lukina
Ceramic materials in Na2O-CaO-P2O5 system were obtained by firing cement-salt stone made from pastes based on powder mixtures including calcium citrate tetrahydrate Ca3(C6H5O7)2 ∙ 4H2O, monocalcium phosphate monohydrate (MCPM) Ca(H2PO4)2 ∙ H2O and/or sodium dihydrogen phosphate NaH2PO4. The phase composition of the obtained samples of cement-salt stone after adding water, hardening and drying included brushite CaHPO4 ∙ 2H2O, monetite CaHPO4 and also unreacted Ca3(C6H5O7)2 ∙ 4H2O, Ca(H2PO4)2 ∙ H2O and/or NaH2PO4. The phase composition of ceramics in Na2O-CaO-P2O5 system obtained by firing cement-salt stone was formed due to thermal conversion of hydrated salt and heterophase reactions between components presented in samples during firing. The phase composition of ceramic samples based on powder mixture of Ca3(C6H5O7)2 ∙ 4H2O and Ca(H2PO4)2 ∙ H2O after firing at 900 °C included β-calcium pyrophosphate (CPP) β-Ca2P2O7. The phase composition of ceramic samples based on powder mixture of Ca3(C6H5O7)2 ∙ 4H2O, and NaH2PO4 after firing at 900 °C included β-sodium rhenanite β-CaNaPO4. The phase composition of ceramic samples based on powder mixture of Ca3(C6H5O7)2 ∙ 4H2O, Ca(H2PO4)2 ∙H2O and NaH2PO4 after firing at 900 °C included β-Ca2P2O7, β-CaNaPO4, double calcium-sodium pyrophosphate Na2CaP2O7, and Na-substituted tricalcium phosphate Сa10Na(PO4)7. Obtained ceramic materials in Na2O-CaO-P2O5 system including biocompatible and biodegradable phases could be important for treatments of bone tissue defects by means of approaches of regenerative medicine.
以四水合柠檬酸钙Ca3(C6H5O7)2∙4H2O、一水磷酸单钙(MCPM) Ca(H2PO4)2∙H2O和/或磷酸二氢钠NaH2PO4为粉料,烧制水泥-盐石,得到na20 - cao - p2o5体系陶瓷材料。经加水、硬化和干燥后得到的水泥-盐石样品的物相组成包括毛石CaHPO4∙2H2O、钱铁矿CaHPO4以及未反应的Ca3(C6H5O7)2∙4H2O、Ca(H2PO4)2∙H2O和/或NaH2PO4。煅烧水泥-盐石制得的na20 - cao - p2o5体系陶瓷的相组成是由于煅烧过程中水合盐的热转化和样品中各组分之间的异相反应形成的。由Ca3(C6H5O7)2∙4H2O和Ca(H2PO4)2∙H2O混合制成的陶瓷样品经900℃烧制后,其相组成为β-焦磷酸钙(CPP) β-Ca2P2O7。以Ca3(C6H5O7)2∙4H2O和NaH2PO4的粉末混合物为基础,900℃烧制后的陶瓷样品相组成为β-铁烯酸钠β-CaNaPO4。以Ca3(C6H5O7)2∙4H2O、Ca(H2PO4)2∙H2O和NaH2PO4的粉末混合物为基础,900℃烧制后的陶瓷样品的相组成包括β-Ca2P2O7、β-CaNaPO4、双焦磷酸钙钠Na2CaP2O7和na取代磷酸三钙Сa10Na(PO4)7。在na20 - cao - p2o5体系中制备的具有生物相容性和可生物降解相的陶瓷材料在骨组织缺损的再生医学治疗中具有重要意义。
{"title":"Ceramic Materials in Na2O-CaO-P2O5 System, Obtained via Heat Treatment of Cement-Salt Stone Based on Powder Mixture of Ca3(C6H5O7)2 ∙ 4H2O, Ca(H2PO4)2 ∙ H2O and NaH2PO4","authors":"O. Toshev, T. Safronova, T. Shatalova, Yu. S. Lukina","doi":"10.3390/ceramics6010036","DOIUrl":"https://doi.org/10.3390/ceramics6010036","url":null,"abstract":"Ceramic materials in Na2O-CaO-P2O5 system were obtained by firing cement-salt stone made from pastes based on powder mixtures including calcium citrate tetrahydrate Ca3(C6H5O7)2 ∙ 4H2O, monocalcium phosphate monohydrate (MCPM) Ca(H2PO4)2 ∙ H2O and/or sodium dihydrogen phosphate NaH2PO4. The phase composition of the obtained samples of cement-salt stone after adding water, hardening and drying included brushite CaHPO4 ∙ 2H2O, monetite CaHPO4 and also unreacted Ca3(C6H5O7)2 ∙ 4H2O, Ca(H2PO4)2 ∙ H2O and/or NaH2PO4. The phase composition of ceramics in Na2O-CaO-P2O5 system obtained by firing cement-salt stone was formed due to thermal conversion of hydrated salt and heterophase reactions between components presented in samples during firing. The phase composition of ceramic samples based on powder mixture of Ca3(C6H5O7)2 ∙ 4H2O and Ca(H2PO4)2 ∙ H2O after firing at 900 °C included β-calcium pyrophosphate (CPP) β-Ca2P2O7. The phase composition of ceramic samples based on powder mixture of Ca3(C6H5O7)2 ∙ 4H2O, and NaH2PO4 after firing at 900 °C included β-sodium rhenanite β-CaNaPO4. The phase composition of ceramic samples based on powder mixture of Ca3(C6H5O7)2 ∙ 4H2O, Ca(H2PO4)2 ∙H2O and NaH2PO4 after firing at 900 °C included β-Ca2P2O7, β-CaNaPO4, double calcium-sodium pyrophosphate Na2CaP2O7, and Na-substituted tricalcium phosphate Сa10Na(PO4)7. Obtained ceramic materials in Na2O-CaO-P2O5 system including biocompatible and biodegradable phases could be important for treatments of bone tissue defects by means of approaches of regenerative medicine.","PeriodicalId":33263,"journal":{"name":"Ceramics-Switzerland","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2023-02-26","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45606202","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
Bucchero Ware from the Etruscan Town of Tarquinia (Italy): A Study of the Production Site and Technology through Spectroscopic Techniques and Multivariate Data Analysis 意大利塔奎尼亚伊特鲁里亚小镇的布切罗陶器:通过光谱技术和多元数据分析对生产地点和技术的研究
IF 2.8 Q2 Materials Science Pub Date : 2023-02-23 DOI: 10.3390/ceramics6010035
Margherita Longoni, Noemi Calore, Matilde Marzullo, Daniele Teseo, Veronica Duranti, G. Bagnasco Gianni, S. Bruni
Bucchero is a well-known class of Etruscan ceramics, characterized by being entirely black both on the surface and in the body. In the present investigation, a representative set of bucchero sherds from the excavations of the Etruscan town of Tarquinia (Viterbo, Italy) was analyzed through flame atomic absorption spectroscopy (FAAS), Fourier-transform infrared spectroscopy (FTIR) and near-infrared (NIR) reflection spectroscopy. Both elemental and mineralogical composition data were treated with methods of multivariate analysis. It was thus possible to discriminate between local and imported production, to estimate the firing temperature and to verify the origin of the grey-black color in this peculiar ceramic class. Furthermore, a virtual reconstruction of a bucchero vase starting from fragments was also attempted on the basis of chemical analysis data.
布切罗是伊特鲁里亚陶瓷中著名的一类,其特点是表面和内部都是完全黑色的。本文采用火焰原子吸收光谱(FAAS)、傅里叶变换红外光谱(FTIR)和近红外反射光谱(NIR)对意大利维特博(Viterbo)伊特鲁里亚塔奎尼亚镇(Etruscan town of Tarquinia)出土的一组具有代表性的布切罗碎片进行了分析。元素和矿物组成数据均采用多元分析方法进行处理。这样就有可能区分本地生产和进口生产,估计烧制温度,并核实这种特殊陶瓷中灰黑色的来源。此外,在化学分析数据的基础上,还尝试了从碎片开始的布切罗花瓶的虚拟重建。
{"title":"Bucchero Ware from the Etruscan Town of Tarquinia (Italy): A Study of the Production Site and Technology through Spectroscopic Techniques and Multivariate Data Analysis","authors":"Margherita Longoni, Noemi Calore, Matilde Marzullo, Daniele Teseo, Veronica Duranti, G. Bagnasco Gianni, S. Bruni","doi":"10.3390/ceramics6010035","DOIUrl":"https://doi.org/10.3390/ceramics6010035","url":null,"abstract":"Bucchero is a well-known class of Etruscan ceramics, characterized by being entirely black both on the surface and in the body. In the present investigation, a representative set of bucchero sherds from the excavations of the Etruscan town of Tarquinia (Viterbo, Italy) was analyzed through flame atomic absorption spectroscopy (FAAS), Fourier-transform infrared spectroscopy (FTIR) and near-infrared (NIR) reflection spectroscopy. Both elemental and mineralogical composition data were treated with methods of multivariate analysis. It was thus possible to discriminate between local and imported production, to estimate the firing temperature and to verify the origin of the grey-black color in this peculiar ceramic class. Furthermore, a virtual reconstruction of a bucchero vase starting from fragments was also attempted on the basis of chemical analysis data.","PeriodicalId":33263,"journal":{"name":"Ceramics-Switzerland","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2023-02-23","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42773125","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 2
Powders Synthesized from Solutions of Calcium Chloride, Sodium Hydrogen Phosphate, and Sodium Sulfate for Bioceramics Production 用氯化钙、磷酸氢钠和硫酸钠溶液合成生物陶瓷用粉末
IF 2.8 Q2 Materials Science Pub Date : 2023-02-22 DOI: 10.3390/ceramics6010034
T. Safronova, Alexander S. Khantimirov, T. Shatalova, Y. Filippov, I. Kolesnik, A. Knotko
Fine powders of brushite CaHPO4·2H2O, ardealite Ca(HPO4)x(SO4)1−x·2H2O (Ca(HPO4)0.5(SO4)0.5·2H2O), and calcium sulfate dihydrate CaSO4·2H2O—all containing sodium chloride NaCl as a reaction by-product—were synthesized from 0.5 M aqueous solution of calcium chloride CaCl2, sodium hydrophosphate Na2HPO4 and/or sodium sulfate Na2SO4. Powder of ardealite Ca(HPO4)x(SO4)1−x·2H2O (Ca(HPO4)0.5(SO4)0.5·2H2O) was synthesized by precipitation from aqueous solution of calcium chloride CaCl2 and mixed-anionic solution simultaneously containing the hydrogen phosphate anion HPO42− (Na2HPO4) and sulfate anion SO42− (Na2SO4). Sodium chloride NaCl, presenting in compacts based on synthesized powders of brushite CaHPO4·2H2O, ardealite Ca(HPO4)x(SO4)1−x·2H2O (Ca(HPO4)0.5(SO4)0.5·2H2O) and calcium sulfate dihydrate CaSO4·2H2O, was responsible for both low-temperature melt formation and the creation of phase composition of ceramics. Heterophase interaction of components led to the resulting phase composition of the ceramic samples during heating, including the formation of chlorapatite Ca5(PO4)3Cl in powders of brushite and ardealite. The phase composition of the ceramics based on the powder of brushite CaHPO4·2H2O containing NaCl as a by-product after firing at 800–1000 °C included β-Ca2P2O7, and Ca5(PO4)3Cl. The phase composition of ceramics based on the powder of ardealite Ca(HPO4)x(SO4)1−x·2H2O (Ca(HPO4)0.5(SO4)0.5·2H2O) containing NaCl as a by-product after firing at 800 and 900 °C included β-Ca2P2O7, CaSO4, and Ca5(PO4)3Cl; after firing at 1000 °C, it includedCaSO4, Ca5(PO4)3Cl and Ca3(PO4)2/Ca10Na(PO4)7, and after firing at 1100 °C, it included CaSO4 and Ca5(PO4)3Cl. The phase composition of ceramics based on powder of calcium sulfate dihydrate CaSO4·2H2O containing NaCl as a by-product after firing at 800–1100 °C included CaSO4 as the predominant phase. The phase composition of all ceramic samples under investigation consisted of biocompatible crystalline phases with different abilities to biodegrade. For this reason, the created ceramics can be recommended for testing as materials for treatment of bone defects using regenerative medicine methods.
以氯化钙CaCl2、磷酸氢钠Na2HPO4和/或硫酸钠Na2SO4的0.5M水溶液为原料,合成了磷石膏CaHPO4·2H2O、方钠石Ca(HPO4)x。以氯化钙CaCl2水溶液和同时含有磷酸氢阴离子HPO42-(Na2HPO4)和硫酸根阴离子SO42-(Na 2SO4)的混合阴离子溶液为原料,通过沉淀法合成了方钠石Ca(HPO4)x(SO4)1−x·2H2O(Ca(HPSO4)0.5(SO4)0.5·2H2O。氯化钠-氯化钠在基于合成的刷石CaHPO4·2H2O、方钠石Ca(HPO4)x(SO4)1−x·2H2O(Ca(HPSO4)0.5(SO4)0.5·2H2O)和二水硫酸钙CaSO4·2H2O的粉末的压块中存在,负责陶瓷的低温熔体形成和相组成的产生。在加热过程中,组分的异相相互作用导致了陶瓷样品的相组成,包括在孔雀石和方钠石粉末中形成氯磷灰石Ca5(PO4)3Cl。在800–1000°C下烧制后,以含有NaCl作为副产物的刷石CaHPO4·2H2O粉末为基础的陶瓷的相组成包括β-Ca2P2O7和Ca5(PO4)3Cl。在800和900°C下烧制后,以副产物为NaCl的方钠石Ca(HPO4)x(SO4)1−x·2H2O(Ca(HPSO4)0.5(SO4)0.5·2H2O)粉末为基础的陶瓷的相组成包括β-Ca2P2O7、CaSO4和Ca5(PO4)3Cl;在1000°C焙烧后,它包括CaSO4、Ca5(PO4)3Cl和Ca3(PO4。基于二水硫酸钙CaSO4·2H2O粉末的陶瓷在800–1100°C下烧制后的相组成包括CaSO4作为主要相。所研究的所有陶瓷样品的相组成由具有不同生物降解能力的生物相容性晶相组成。出于这个原因,可以推荐使用再生医学方法将所产生的陶瓷作为治疗骨缺损的材料进行测试。
{"title":"Powders Synthesized from Solutions of Calcium Chloride, Sodium Hydrogen Phosphate, and Sodium Sulfate for Bioceramics Production","authors":"T. Safronova, Alexander S. Khantimirov, T. Shatalova, Y. Filippov, I. Kolesnik, A. Knotko","doi":"10.3390/ceramics6010034","DOIUrl":"https://doi.org/10.3390/ceramics6010034","url":null,"abstract":"Fine powders of brushite CaHPO4·2H2O, ardealite Ca(HPO4)x(SO4)1−x·2H2O (Ca(HPO4)0.5(SO4)0.5·2H2O), and calcium sulfate dihydrate CaSO4·2H2O—all containing sodium chloride NaCl as a reaction by-product—were synthesized from 0.5 M aqueous solution of calcium chloride CaCl2, sodium hydrophosphate Na2HPO4 and/or sodium sulfate Na2SO4. Powder of ardealite Ca(HPO4)x(SO4)1−x·2H2O (Ca(HPO4)0.5(SO4)0.5·2H2O) was synthesized by precipitation from aqueous solution of calcium chloride CaCl2 and mixed-anionic solution simultaneously containing the hydrogen phosphate anion HPO42− (Na2HPO4) and sulfate anion SO42− (Na2SO4). Sodium chloride NaCl, presenting in compacts based on synthesized powders of brushite CaHPO4·2H2O, ardealite Ca(HPO4)x(SO4)1−x·2H2O (Ca(HPO4)0.5(SO4)0.5·2H2O) and calcium sulfate dihydrate CaSO4·2H2O, was responsible for both low-temperature melt formation and the creation of phase composition of ceramics. Heterophase interaction of components led to the resulting phase composition of the ceramic samples during heating, including the formation of chlorapatite Ca5(PO4)3Cl in powders of brushite and ardealite. The phase composition of the ceramics based on the powder of brushite CaHPO4·2H2O containing NaCl as a by-product after firing at 800–1000 °C included β-Ca2P2O7, and Ca5(PO4)3Cl. The phase composition of ceramics based on the powder of ardealite Ca(HPO4)x(SO4)1−x·2H2O (Ca(HPO4)0.5(SO4)0.5·2H2O) containing NaCl as a by-product after firing at 800 and 900 °C included β-Ca2P2O7, CaSO4, and Ca5(PO4)3Cl; after firing at 1000 °C, it includedCaSO4, Ca5(PO4)3Cl and Ca3(PO4)2/Ca10Na(PO4)7, and after firing at 1100 °C, it included CaSO4 and Ca5(PO4)3Cl. The phase composition of ceramics based on powder of calcium sulfate dihydrate CaSO4·2H2O containing NaCl as a by-product after firing at 800–1100 °C included CaSO4 as the predominant phase. The phase composition of all ceramic samples under investigation consisted of biocompatible crystalline phases with different abilities to biodegrade. For this reason, the created ceramics can be recommended for testing as materials for treatment of bone defects using regenerative medicine methods.","PeriodicalId":33263,"journal":{"name":"Ceramics-Switzerland","volume":null,"pages":null},"PeriodicalIF":2.8,"publicationDate":"2023-02-22","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49167079","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 1
期刊
Ceramics-Switzerland
全部 Acc. Chem. Res. ACS Applied Bio Materials ACS Appl. Electron. Mater. ACS Appl. Energy Mater. ACS Appl. Mater. Interfaces ACS Appl. Nano Mater. ACS Appl. Polym. Mater. ACS BIOMATER-SCI ENG ACS Catal. ACS Cent. Sci. ACS Chem. Biol. ACS Chemical Health & Safety ACS Chem. Neurosci. ACS Comb. Sci. ACS Earth Space Chem. ACS Energy Lett. ACS Infect. Dis. ACS Macro Lett. ACS Mater. Lett. ACS Med. Chem. Lett. ACS Nano ACS Omega ACS Photonics ACS Sens. ACS Sustainable Chem. Eng. ACS Synth. Biol. Anal. Chem. BIOCHEMISTRY-US Bioconjugate Chem. BIOMACROMOLECULES Chem. Res. Toxicol. Chem. Rev. Chem. Mater. CRYST GROWTH DES ENERG FUEL Environ. Sci. Technol. Environ. Sci. Technol. Lett. Eur. J. Inorg. Chem. IND ENG CHEM RES Inorg. Chem. J. Agric. Food. Chem. J. Chem. Eng. Data J. Chem. Educ. J. Chem. Inf. Model. J. Chem. Theory Comput. J. Med. Chem. J. Nat. Prod. J PROTEOME RES J. Am. Chem. Soc. LANGMUIR MACROMOLECULES Mol. Pharmaceutics Nano Lett. Org. Lett. ORG PROCESS RES DEV ORGANOMETALLICS J. Org. Chem. J. Phys. Chem. J. Phys. Chem. A J. Phys. Chem. B J. Phys. Chem. C J. Phys. Chem. Lett. Analyst Anal. Methods Biomater. Sci. Catal. Sci. Technol. Chem. Commun. Chem. Soc. Rev. CHEM EDUC RES PRACT CRYSTENGCOMM Dalton Trans. Energy Environ. Sci. ENVIRON SCI-NANO ENVIRON SCI-PROC IMP ENVIRON SCI-WAT RES Faraday Discuss. Food Funct. Green Chem. Inorg. Chem. Front. Integr. Biol. J. Anal. At. Spectrom. J. Mater. Chem. A J. Mater. Chem. B J. Mater. Chem. C Lab Chip Mater. Chem. Front. Mater. Horiz. MEDCHEMCOMM Metallomics Mol. Biosyst. Mol. Syst. Des. Eng. Nanoscale Nanoscale Horiz. Nat. Prod. Rep. New J. Chem. Org. Biomol. Chem. Org. Chem. Front. PHOTOCH PHOTOBIO SCI PCCP Polym. Chem.
×
引用
GB/T 7714-2015
复制
MLA
复制
APA
复制
导出至
BibTeX EndNote RefMan NoteFirst NoteExpress
×
0
微信
客服QQ
Book学术公众号 扫码关注我们
反馈
×
意见反馈
请填写您的意见或建议
请填写您的手机或邮箱
×
提示
您的信息不完整,为了账户安全,请先补充。
现在去补充
×
提示
您因"违规操作"
具体请查看互助需知
我知道了
×
提示
现在去查看 取消
×
提示
确定
Book学术官方微信
Book学术文献互助
Book学术文献互助群
群 号:481959085
Book学术
文献互助 智能选刊 最新文献 互助须知 联系我们:info@booksci.cn
Book学术提供免费学术资源搜索服务,方便国内外学者检索中英文文献。致力于提供最便捷和优质的服务体验。
Copyright © 2023 Book学术 All rights reserved.
ghs 京公网安备 11010802042870号 京ICP备2023020795号-1