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2016 11th International Conference on Reliability, Maintainability and Safety (ICRMS)最新文献

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The study of turbo-engine early fault detection technology based PHM sensor 基于PHM传感器的涡轮发动机早期故障检测技术研究
Pengpeng Liu, Chengwei Zhang
The electrostatic sensor can measure the level of engine exhaust electrostatic charge, based on electrostatic induction principle between the inducing charge and conductors. This paper proposes the basic design theory of the electrostatic sensor by building electrostatic sensor function and physical models. This study is significant for designing and manufacturing of a probe-type electrostatic sensor. In order to verify the effectiveness of the designed electrostatic sensor, there is a successful application in the aviation engine test process based on the aviation engine exhaust gas electrostatic monitoring principle and system. There were measured noise signals from electrostatic collection system, the electrostatic signals of an old engine starting process and a new engine for the first time test. These two types of signals reveal the basic form of the electrostatic signal changes and describe the levels of electrostatic charge in the Turbo-engine exhaust gas. The signal showed different characteristics conforming theoretical analysis for detecting early faults.
静电传感器利用感应电荷与导体之间的静电感应原理,测量发动机排气静电荷的水平。本文通过建立静电传感器的功能和物理模型,提出了静电传感器的基本设计理论。该研究对探针型静电传感器的设计和制造具有重要意义。为了验证所设计的静电传感器的有效性,基于航空发动机尾气静电监测原理和系统在航空发动机试验过程中进行了成功的应用。测量了静电采集系统的噪声信号、一台旧发动机起动过程的静电信号和一台新发动机的首次试验静电信号。这两类信号揭示了静电信号变化的基本形式,描述了涡轮发动机尾气中静电电荷的水平。信号表现出不同的特征,符合早期故障检测的理论分析。
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引用次数: 0
Reliability analysis of turbine-driven auxiliary feedwater pump of a nuclear power plant 核电站涡轮驱动辅助给水泵的可靠性分析
Wen-jun Wang, Ai-yong Du, Juanli Lv, Le Li, Chunhui Qiu
This study analyzed the process of reliability assessment for a turbine-driven auxiliary feedwater (AFW) pump according to the date of a domestic nuclear power plant, starting from the onsite data collection up to the analysis of these data, and evaluation of the reliability parameter. The content includes scope and boundary definition of a turbine-driven AFW pump, reliability data collection and analysis, estimation methods of reliability parameter, and calculation and analysis of reliability parameters, such as probability of failure on demand (γ) and rate of failure to run (λ).
本研究以国内某核电站为例,分析了汽轮机驱动辅助给水泵的可靠性评估过程,从现场数据采集到数据分析,再到可靠性参数评估。内容包括汽轮机驱动辅助给水泵的范围和边界定义、可靠性数据收集和分析、可靠性参数估计方法、按需故障概率(γ)和运行故障率(λ)等可靠性参数的计算和分析。
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引用次数: 1
Failure analysis for micro-short circuit between two pins in printed circuit board assembly 印刷电路板组件中两引脚间微短路失效分析
Chao-Kun Hu, Lina Zhou
Function failure was found successively in one type of smart remote controls when using a period of time. With preliminary investigation by electric circuit, low resistance was found between the neighboring pins on failure sample which connected with flexible printed board and rigid printed board, but the pins on good sample were insulated with the others. After peeling off the flexible printed board, black materials which looked like migration were found by stereomicroscope and metallography microscope. With the help of scanning electron microscope and energy dispersive spectroscope (SEM&EDS), it was detected that the materials mainly contained the elements of Cu (about 50 at.%) and S (about 30 at.%), and the two short pins were almost connected with the black materials. As a result, the black materials which connected to the two pins should be copper sulfide (CuS) and cuprous sulfide (Cu2S). The failure process was as the follows. Some active sulfide was on the surface of board, with the bias voltage and moisture, the copper on the pads of board was sulfurized and migrated with electrochemical reaction. The migration materials which connected to the neighboring pins cause micro-short circuit. However, there was no element of Cu on the clean solder mask, and the element of S could not come from the filling material barium sulfate (BaSO4) because barium sulfate were difficult to break down and the element of Ba had not been detected in the black materials. Finally, with further investigation for the manufacturing process of the assembly, the element of S was detected on copper foil after soldering with the solder paste which used in the failure sample, but the element of S could not be detected with the other type of solder paste. It could conclude that the active sulfide should come from some sulfur-containing materials in the flux of solder paste breaking down in soldering. When soldering, the solvent in the flux was difficult to volatilize due to the flexible printed circuit board (FPC) on the top. Some sulfur-containing materials in the solvent would decompose to active sulfide. So, in order to avoid the failure of micro-short, the solder paste without sulfur containing should be used in soldering.
某型号智能遥控器在使用一段时间后陆续出现功能故障。电路初步调查发现,在与柔性印制板和刚性印制板连接的故障样品上,相邻引脚之间的电阻较低,而良好样品上的引脚与其他引脚绝缘。剥去柔性印制板后,用体视显微镜和金相显微镜观察,发现有迁移样的黑色物质。利用扫描电镜和能谱仪(SEM&EDS)检测到材料主要含有Cu(约50 at.%)和S(约30 at.%)元素,两个短引脚几乎与黑色材料相连。因此,连接两个引脚的黑色材料应该是硫化铜(cu)和硫化亚铜(Cu2S)。失败的过程如下。在偏置电压和湿气的作用下,电路板表面的铜发生了电化学硫化迁移。与相邻引脚连接的迁移材料会引起微短路。然而,干净的阻焊膜上没有Cu元素,并且S元素不可能来自填充材料硫酸钡(BaSO4),因为硫酸钡难以分解,并且在黑色材料中未检测到Ba元素。最后,通过对组件制造工艺的进一步研究,用失效样品中使用的锡膏焊接后,在铜箔上检测到S元素,而使用其他类型的锡膏则无法检测到S元素。由此可以得出结论,活性硫化物应该来自焊接过程中锡膏助焊剂中某些含硫物质的分解。焊接时,由于焊剂顶部有柔性印刷电路板(FPC),焊剂中的溶剂很难挥发。一些含硫物质在溶剂中会分解为活性硫化物。所以,为了避免微短故障,在焊接时应使用不含硫的锡膏。
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引用次数: 2
A reliability data fusion method based on improved D-S evidence theory 基于改进D-S证据理论的可靠性数据融合方法
Lingqiang Liang, Yanjun Shen, Quan Cai, Yingkui Gu
In order to solve the problem of the uncertainty of multi-source reliability data, a reliability data fusion method based on improved D-S evidence theory was presented. The confidence level was calculated by using the angle cosine similarity coefficient and its similarity matrix which is as the weight of the data. After the weights are assigned again, they are fused together with the information. By using this method, the causes of the faults can be determined. A major problem that the fusion results are inconsistent with the intuition when the multi-source data information conflicts each other was solved. A case of reliability analysis of a certain diesel engine was presented as an example to illustrate the proposed method. The results showed that the interference of conflicting evidence can be reduced by introducing a similarity coefficient. Furthermore, the fusion efficiency and precision of the model are increased. Not only can the real reasons for the diesel engine faults be identified accurately, but also the identification efficiency of the whole system can be improved.
为了解决多源可靠性数据的不确定性问题,提出了一种基于改进D-S证据理论的可靠性数据融合方法。采用角余弦相似系数及其相似矩阵作为数据的权重,计算置信水平。重新分配权重后,将权重与信息融合在一起。通过这种方法,可以确定故障发生的原因。解决了多源数据信息相互冲突时融合结果与直觉不一致的主要问题。以某型柴油机的可靠性分析为例,对该方法进行了验证。结果表明,引入相似系数可以降低证据冲突的干扰。进一步提高了模型的融合效率和精度。不仅可以准确地识别柴油机故障的真实原因,而且可以提高整个系统的识别效率。
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引用次数: 6
Accelerative effect analysis of quantitative environmental stress screening 定量环境应力筛选的加速效应分析
Jun Gao, Daoping Huang, Xiaobing Li
Environmental stress screening is an effective method to eliminate the potential defects of electronic products. In order to improve the efficiency and effectiveness of environmental stress screening, the acceleration effect was derived and analyzed based on the quantitative environmental stress screening mathematical principles of GJB/Z34. Then the high-temperature aging, temperature cycling, and random vibration acceleration effect evaluation model was proposed, and the test times under conventional stress and accelerated stress were obtained respectively. Finally, the stress acceleration factor was calculated according to the test time between conventional stress and accelerated stress and an example given which proved that the screening was effective.
环境应力筛选是消除电子产品潜在缺陷的有效方法。为了提高环境应力筛分的效率和效果,基于GJB/Z34定量环境应力筛分数学原理,对加速效应进行了推导和分析。然后建立了高温老化、温度循环和随机振动加速效应评价模型,分别得到了常规应力和加速应力下的试验次数。最后,根据常规应力与加速应力之间的试验时间计算应力加速因子,并通过算例验证了筛分的有效性。
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引用次数: 2
Development status of the micro thrust measurement technology based on cantilever beam structure 基于悬臂梁结构的微推力测量技术发展现状
Chang Hao, Weijing Zhou, Xing Jin, Dapeng Wang
The micro thrust measurement device based on the cantilever beam can provide the evaluation platform for the mechanical properties of satellite micro thrusters, thus improving the reliability of satellites. With the principle of dividing methods of measurement into direct bearing and plume measuring, this thesis introduces several kinds of typical measuring devices based on the cantilever beam structure. The thesis also introduces the current reference force, such as weights, electromagnetic force and electrostatic force, and further introduces the relevant calibration methods. Displacement sensor calibration methods are introduced as well. It is concluded that further study of dip angle, non-axial alignment and other factors should be taken into consideration in order to improve measurement accuracy.
基于悬臂梁的微推力测量装置可以为卫星微推进器的力学性能提供评估平台,从而提高卫星的可靠性。本文根据测量方法分为直接承载和羽流测量的原理,介绍了几种典型的基于悬臂梁结构的测量装置。本文还介绍了目前的参考力,如砝码、电磁力和静电力,并进一步介绍了相关的校准方法。介绍了位移传感器的标定方法。为了提高测量精度,应进一步考虑倾角、非轴向对中等因素的影响。
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引用次数: 0
Reliability analysis for an EHCS of automatic transmission based on GO method 基于GO法的自动变速器EHCS可靠性分析
H. Mu, Yao Zhang, X. Yi, Li Li, Xiaoyu Yang, Yuan-Yuan Yang
The expanded GO method for multi-functional repairable systems is proposed in this paper. The expanded method was used to analyze the electro-hydraulic control system of an automatic transmission which has the characteristics of multi-function and repairability, and the minimal cut-sets and availability are obtained by the qualitative and quantitative analysis of the method. Finally, the qualitative and quantitative analysis results of the expanded GO method are compared with the qualitative analysis results of FTA and the quantitative analysis results of Monte Carlo to verify its accuracy and applicability.
提出了多功能可修系统的扩展GO方法。将扩展方法应用于具有多功能和可修性的自动变速器电液控制系统的分析,通过定性和定量分析得到了该方法的最小割集和可用性。最后,将扩展GO方法的定性和定量分析结果与FTA的定性分析结果和Monte Carlo的定量分析结果进行比较,验证其准确性和适用性。
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引用次数: 0
Threshold N-policy for machine interference problem with additional repairman and spares under Bernoulli vacation schedule 伯努利休假计划下带有额外修理和备件的机器干扰问题的阈值n策略
Richa Sharma
This research deals with machine interference problem with additional repairman and warm standby under Bernoulli vacation schedule. Moreover, threshold N-policy is considered for controlling the vacation period of repairman. The first repairman opt a vacation with probability ‘q’ whereas with probability ‘p=1-q’ he would like to stay in the system and continue repair to the next failed machine. On the other hand, the second repairman takes the vacation when the number of failed machine is less than ‘N’. After completion of vacation, if second repairman finds ‘N’ or more failed machine available in the system he instantly stops his vacation and repair the failed machines otherwise he may go for another vacation. Various performance measures are determined using Runge-Kutta (RK) method. Sensitivity analysis is also performed.
本文研究了在伯努利休假计划下附加修理工和热备的机器干扰问题。此外,还考虑阈值n策略来控制修理工的休假时间。第一个修理工选择休假的概率为“q”,而在概率为“p=1-q”的情况下,他愿意留在系统中继续修理下一台故障的机器。另一方面,当故障机器数量小于N时,第二修理工休假。假期结束后,如果第二个修理工发现系统中有N台或更多的故障机器,他立即停止休假并修理故障机器,否则他可能会再次休假。采用龙格-库塔(RK)法确定各种性能指标。并进行了敏感性分析。
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引用次数: 2
Risk analysis of atmospheric and vacuum distillation unit using Bayesian networks 常压和真空蒸馏装置的贝叶斯网络风险分析
Junyan Zhang, B. Cai, Yiliu Liu, M. Xie
The accidents occurred in chemical plants often regard as low frequency and high consequence. It is necessary to raise the risk analysis for the petrochemical system to help people to find the weakest process in the whole system thus people can strength the process to improve the safety. In this paper, a methodology by using Bayesian Networks (BNs) to give a model for a chemical plant has been raised. According to the harm extend, the methodology classifies the events into three layers, cause, incident, and accident. Then the application of the methodology is illustrated by analyzing an atmospheric and vacuum distillation unit. The model identifies the most possible cause when an accident happened. After that, mutual information and variety of beliefs are calculated in order to find the most sensitive event of an accident. The study gives suggestions to people of identification the most relevant and weakest point in the plant.
化工厂发生的事故通常被认为是频率低、后果高的事故。有必要对石化系统进行风险分析,帮助人们找到整个系统中最薄弱的环节,从而对环节进行强化,提高安全性。本文提出了一种利用贝叶斯网络(BNs)对某化工厂进行建模的方法。该方法根据事故的危害范围,将事故分为原因、事件和事故三个层次。最后以常压真空蒸馏装置为例,说明了该方法的应用。该模型在事故发生时识别出最可能的原因。然后,计算相互信息和各种信念,以找到事故中最敏感的事件。该研究为人们识别植物最相关和最薄弱的地方提供了建议。
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引用次数: 1
Failure analysis for poor vertical fill of ENIG holes ENIG孔垂直充填不良的失效分析
Jianghua Shen, Chao-Kun Hu, Xiao He
Wave soldering is one of the most widely used soldering methods in the electronics industry. However there are many influences that caused to soldering failure. This article presents a typical case about poor vertical fill failure analysis during wave soldering. Base on a series analysis, such as surface element detected, vertical cross section, thickness of inter-metallic compound (IMC) measurement, energy dispersive spectroscopy (EDS) analysis etc, the poor vertical fill failure is primarily attribute to that the soldering heat is not enough. The contaminated surface and the Ni corroded intensify the failure.
波峰焊是电子工业中应用最广泛的焊接方法之一。然而,造成焊接失败的因素有很多。本文介绍了波峰焊纵向充填失效分析的典型案例。通过表面元素检测、垂直截面、金属间化合物(IMC)厚度测量、能谱分析(EDS)等一系列分析,认为焊接热不够是导致焊缝垂直填充不良的主要原因。污染表面和Ni腐蚀加剧了破坏。
{"title":"Failure analysis for poor vertical fill of ENIG holes","authors":"Jianghua Shen, Chao-Kun Hu, Xiao He","doi":"10.1109/ICRMS.2016.8050045","DOIUrl":"https://doi.org/10.1109/ICRMS.2016.8050045","url":null,"abstract":"Wave soldering is one of the most widely used soldering methods in the electronics industry. However there are many influences that caused to soldering failure. This article presents a typical case about poor vertical fill failure analysis during wave soldering. Base on a series analysis, such as surface element detected, vertical cross section, thickness of inter-metallic compound (IMC) measurement, energy dispersive spectroscopy (EDS) analysis etc, the poor vertical fill failure is primarily attribute to that the soldering heat is not enough. The contaminated surface and the Ni corroded intensify the failure.","PeriodicalId":347031,"journal":{"name":"2016 11th International Conference on Reliability, Maintainability and Safety (ICRMS)","volume":null,"pages":null},"PeriodicalIF":0.0,"publicationDate":"2016-10-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"128161521","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
期刊
2016 11th International Conference on Reliability, Maintainability and Safety (ICRMS)
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