Diamond is the hardest and most stable crystal in nature (lattice constant 3.567 Å, bond length 1.54 Å) formed by carbon atoms bonded by SP3 and large-size diamond single crystals have a wide range of applications, which is one of the research hotspots of superhard materials nowadays. This study focuses on the high-pressure high-temperature (HPHT) method to produce large-size (≥15 ct) single crystals using an optimized China-type apparatus (CHPA). The effects of different catalyst melts on crystal growth rates were investigated by simulating the temperature field and convection field within the composite cavity—key factors influencing crystal growth rates—using the finite element method (FEM) and the Finite Volume Method (FVM).
The research results indicate that using the high-temperature, high-pressure method to produce synthetic diamonds with Fe-Co and Fe-Co-C catalysts can make the temperature distribution in the synthesis chamber more uniform and the carbon convection rate more stable, and provide “visualization” of the growth process for high-temperature, high-pressure synthetic diamonds. It can also adapt to the production needs of diamonds of different shapes, providing new ideas for resolving the conflict between speed and quality in the production of large, high-quality diamonds.
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