The development of efficient and durable bifunctional electrocatalysts based on earth-abundant elements for hydrogen evolution reaction (HER) and oxygen evolution reaction (OER) is critical for advancing sustainable hydrogen production. Herein, a facile one-step hydrothermal strategy was developed to synthesize Ru-doped α-MnO2 nanoneedles grown on carbon paper (Ru0.02MnO2/CP) as a novel bifunctional electroccatalyst. Transmission electron microscopy (TEM) and X-ray diffraction (XRD) analyses revealed that Ru incorporation induces uniform lattice distortion in MnO2, significantly increasing the density of oxygen vacancies and catalytically active Mn3+ sites. The structural modifications enhance the intrinsic electrochemical activity and structural stability of MnO2 during HER/OER in alkaline media. The optimized Ru0.02MnO2/CP catalyst exhibited exceptional bifunctional performance, achieving low overpotentials of 107 mV (HER) and 261 mV (OER) at 10 mA cm−2. Furthermore, stability testing under continuous operation reveals <6 % activity loss over 100 h at 10 mA cm−2. Density functional theory (DFT) calculations revealed that Ru doping optimizes the adsorption/desorption energetics of reaction intermediates (*H for HER; *OH for OER), effectively lowering the kinetic barriers and overpotentials for both half-reactions. This work provides a rational strategy for designing high-performance and cost-effective bifunctional electrocatalyst, advancing their potential application in scalable water electrolysis for sustainable hydrogen production.
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