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Eco-friendly synthesis of magnetite based on tea dregs (Fe3O4-TD) for methylene blue adsorbent from simulation waste 以茶渣(Fe3O4 TD)为原料,利用模拟废弃物环保合成用于亚甲基蓝吸附剂的磁铁矿
Q3 Engineering Pub Date : 2022-12-28 DOI: 10.21924/cst.7.2.2022.965
Maya Rahmayanti, Atika Yahdiyani, Ika Qurrotul Afifah
Methylene blue is a popular dye used in the batik industry; however, it potentially causes environmental problems in view of the residual MB content in the liquid waste, which is difficult to naturally degrade. This study aimed to synthesize Fe3O4-TD using tea dregs from household waste and its application as an adsorbent for methylene blue dye. The synthesis was carried out using the reverse co-precipitation method with water as a solvent at room temperature. Fe3O4-TD characterization using FTIR, XRD, and PSA. The adsorption of methylene blue (MB) on Fe3O4-TD was studied at various pH MB, reaction time, and concentration MB to determine the kinetic model and MB adsorption isotherm on Fe3O4-TD and the interactions that occur between MB and Fe3O4-TD. FTIR spectra and X-Ray diffractogram showed that the magnetite formed in a pure state did not mix with other iron oxides. The crystal and particle size of Fe3O4-TD is 18.92 nm and 26.70 µm, respectively. MB adsorption on Fe3O4-TD occurred well at pH > 3 and followed the Ho' pseudo-second-order kinetics model and the Freundlich isotherm model. The interactions between MB and Fe3O4-TD through electrostatic interactions, hydrogen bonds, and phi-phi interactions.
亚甲蓝是蜡染工业中常用的染料;然而,考虑到难以自然降解的液体废物中残留的MB含量,它可能会引起环境问题。本研究旨在利用生活垃圾中的茶渣合成Fe3O4 TD,并将其用作亚甲基蓝染料的吸附剂。合成是在室温下使用水作为溶剂的反向共沉淀法进行的。使用FTIR、XRD和PSA对Fe3O4 TD进行表征。在不同的pH、反应时间和浓度下,研究了亚甲基蓝(MB)在Fe3O4 TD上的吸附,以确定MB在Fe3O4 TD上的动力学模型和吸附等温线,以及MB与Fe3O4 TD之间发生的相互作用。FTIR光谱和X射线衍射图表明,以纯态形成的磁铁矿没有与其他氧化铁混合。Fe3O4 TD的晶体和粒度分别为18.92 nm和26.70µm。MB在Fe3O4 TD上的吸附在pH>3时表现良好,并遵循Ho’伪二阶动力学模型和Freundlich等温线模型。MB和Fe3O4 TD之间通过静电相互作用、氢键和φ相互作用的相互作用。
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引用次数: 3
Potential of silica from water treatment sludge modified with chitosan for Pb(II) and color adsorption in sasirangan waste solution 壳聚糖改性水处理污泥中二氧化硅在沙氏甘废液中吸附铅(II)和颜色的潜力
Q3 Engineering Pub Date : 2022-12-28 DOI: 10.21924/cst.7.2.2022.1041
D. R. Wicakso, A. Mirwan, Era Agustin, Nova Fitria Nopembriani, Ikhsan Firdaus, Muhammad Fadillah
Water treatment sludge (WTS) still contains a lot of silica oxide (SiO2) as much as 43.12-66.90% by weight and can act as an adsorbent to be applied to the treatment of Sasirangan wastewater. Silica extraction from WTS was carried out by microwave-assisted leaching, which - compared to conventional extraction - had several advantages including high extraction yields, fast, uniform, and more selective processing time. In addition, Sasirangan liquid waste is a by-product of the dyeing process of Sasirangan cloth, which still contains heavy metals in amounts exceeding the quality standard. This study aims to extract silica from WTS by microwave-assisted leaching process to synthesize silica modified by chitosan (Si-Kit) as an adsorbent to reduce Pb(II) from Sasirangan wastewater, and to obtain a kinetic model of the adsorption process. The silica from microwave-assisted leaching process (Si-MaL) and Si-Kit adsorbents were characterized using FTIR and SEM. The results showed that the dominant functional groups of Si-Kit included Si-O-Si, Si-O-C stretching vibrations, and stretching vibration of C=N showing that the condensation between aldehyde groups and amino groups occurred to form base after the addition of glutaraldehyde. The SEM images showed that Si-MaL and Si-Kit adsorbent obviously increased in particle size with the presence of visible particles of homogeneous granules and large pores. The removal efficiency percentage of Pb(II) and color occurred at 6% w/v adsorbent weight and 70 min was 87.20% and 61.87% respectively. Meanwhile, the adsorption kinetics of Pb(II) and color followed the zero order kinetics model at weight variation of 6%-w/v based on the value of R2 close to one and the adsorption capacity of Pb(II) ion and color were 12.01 mg g-1 and 467 mg g-1, respectively.
水处理污泥(WTS)仍然含有大量的二氧化硅(SiO2),其重量比高达43.12-66.90%,可以作为吸附剂应用于萨西朗干废水的处理。采用微波辅助浸出法从WTS中提取二氧化硅,与传统浸出法相比,具有提取率高、快速、均匀、选择性强等优点。此外,萨斯朗干废液是萨斯朗干布染色过程的副产品,其中仍然含有超过质量标准的重金属。本研究旨在通过微波辅助浸出法从WTS中提取二氧化硅,合成壳聚糖(Si-Kit)改性二氧化硅作为吸附剂,对Sasirangan废水中的Pb(II)进行还原,并获得吸附过程的动力学模型。采用红外光谱(FTIR)和扫描电镜(SEM)对微波辅助浸出二氧化硅(Si-MaL)和Si-Kit吸附剂进行了表征。结果表明,Si-Kit的优势官能团包括Si-O-Si、Si-O-C的伸缩振动和C=N的伸缩振动,表明戊二醛加入后,醛基与氨基发生缩合形成碱。SEM图像显示,Si-MaL和Si-Kit吸附剂粒径明显增大,可见颗粒呈均匀状,孔隙较大。在吸附剂质量为6% w/v和70 min时,对Pb(II)和颜色的去除率分别为87.20%和61.87%。同时,基于R2接近于1,在重量变化6%-w/v时,Pb(II)离子和颜色的吸附动力学符合零级动力学模型,Pb(II)离子和颜色的吸附量分别为12.01 mg g-1和467 mg g-1。
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引用次数: 1
Assisted ultrasonic wave of vanillin derivatives synthesis and antioxidant activity using DPPH method DPPH法辅助超声波合成香兰素衍生物及其抗氧化活性
Q3 Engineering Pub Date : 2022-12-28 DOI: 10.21924/cst.7.2.2022.963
R. Retnosari, Karina Kurnia Sari, S. Marfu’ah, Sutrisno, I. B. Rachman
In recent years, the need for compounds with antioxidant activities have expanded. Generally, the natures of these compounds involve the presence of conjugated double bonds, phenolic groups, and resonance effects on the structure. One of the compounds with the phenolic group is vanillin. It can be modified into the derivative of 1,8-dioxo-octahydroxantene compound due to its aldehyde content. Meanwhile, 1,8-dioxo-octahydroxantene compound has two 2- cyclohexenone rings bound in the pyran ring and one phenolic group, expected to carry more excellent antioxidant activity than vanillin. The 9-(4-hydroxy-3-methoxyphenyl)-3,4,5,6,7,9- hexahydro -1H-xantene-1,8(2H)-dione (Compound 1) was synthesized from 1,3- cyclohexanedione and vanillin through Knoevenagel's condensation reaction aided with an acid catalyst with a single reaction phase. Besides, green chemistry was adopted in this study using environmentally friendly catalysts from lime juice and ultrasonic wave. The synthesized compounds' structure was confirmed through the spectrophotometer IR, GC-MS, and 1H-NMR spectrometer, while its antioxidant activity was tested using the DPPH method. The reaction occurred with and without lime juice catalyst, producing yields of 6.65% and 70.58%, respectively. The results of the antioxidant activity test suggest that Compound 1 carries substantially robust antioxidant activities, with IC50 of 0.99 ppm.
近年来,对具有抗氧化活性的化合物的需求已经扩大。通常,这些化合物的性质涉及共轭双键、酚基的存在以及对结构的共振效应。具有酚基的化合物之一是香兰素。由于其醛含量高,可改性为1,8-二氧代八氢黄嘌呤化合物的衍生物。同时,1,8-二氧代八氢黄嘌呤化合物具有两个结合在吡喃环上的2-环己烯酮环和一个酚基,有望比香兰素具有更优异的抗氧化活性。以1,3-环己烷二酮和香草醛为原料,在酸催化剂的辅助下,通过Knoevenagel缩合反应,合成了9-(4-羟基-3-甲氧基苯基)-3,4,5,6,7,9-六氢-1H-香草醛-1,8(2H)-二酮(化合物1)。此外,本研究还采用了绿色化学,使用了来自石灰汁和超声波的环保催化剂。通过分光光度计IR、GC-MS和1H-NMR对合成的化合物的结构进行了确证,并用DPPH法对其抗氧化活性进行了测试。反应在有和没有石灰汁催化剂的情况下进行,产率分别为6.65%和70.58%。抗氧化活性测试的结果表明,化合物1具有相当强的抗氧化活性,IC50为0.99ppm。
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引用次数: 0
Green synthesis of copper oxide (CuO) nanoparticles using Anredera cordifolia leaf extract and their antioxidant activity 绿色合成纳米氧化铜(CuO)及其抗氧化活性研究
Q3 Engineering Pub Date : 2022-12-28 DOI: 10.21924/cst.7.2.2022.1004
N. Munandar, S. Kasim, R. Arfah, Djabal Nur Basir, Y. Hala, M. Zakir, H. Natsir
Our present study describes the green synthesis of copper oxide nanoparticles (CuONPs) using a leaf extract from Anredera cordifolia (AC). The presence of flavonoids, saponins, and alkaloids in the plant extract was confirmed by phytochemical analysis, and these chemicals can be used as reducing, stabilizing, and capping agents. UV-Vis Spectrophotometry, XRD, FT-IR, and SEM-EDS were used to characterize the CuONPs. The UV-Vis spectroscopy of the biosynthesized CuONPs revealed an absorption peak at 325 nm. The XRD graph also revealed that the Debye-Scherrer formula observed an average crystalline size of around 43.47 nm. EDS analysis confirmed the composition and purity of CuONPs. The presence of functional groups -OH, C=O, and C-O triggers the synthesis of CuONPs, according to FT-IR analysis. Furthermore, the CuONPs antioxidant property inhibited free radicals as antioxidants with an IC50 value of 34.20 g/mL.
我们目前的研究描述了使用堇青石(AC)的叶提取物绿色合成氧化铜纳米颗粒(CuONPs)。植物化学分析证实了植物提取物中存在黄酮、皂苷和生物碱,这些化学物质可作为还原剂、稳定剂和封端剂。采用紫外-可见分光光度法、XRD、FT-IR和SEM-EDS对CuONPs进行了表征。生物合成的CuONPs的UV-Vis光谱显示在325nm处有吸收峰。XRD图还显示,Debye Scherrer公式观察到约43.47nm的平均结晶尺寸。EDS分析证实了CuONPs的组成和纯度。根据FT-IR分析,官能团-OH、C=O和C-O的存在触发了CuONPs的合成。此外,CuONPs的抗氧化性能抑制了作为抗氧化剂的自由基,IC50值为34.20g/mL。
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引用次数: 1
Domestic waste (eggshells and banana peels particles) as sustainable and renewable resources for improving resin-based brakepad performance: Bibliometric literature review, techno-economic analysis, dual-sized reinforcing experiments, to comparison ... 生活垃圾(蛋壳和香蕉皮颗粒)作为可持续和可再生资源,用于改善树脂刹车片性能:文献综述、技术经济分析、双尺寸加固实验、比较。。。
Q3 Engineering Pub Date : 2022-07-31 DOI: 10.21924/cst.7.1.2022.757
A. B. Nandiyanto, R. Ragadhita, M. Fiandini, Dwi Fitria Al Husaeni, Dwi Novia Al Husaeni, F. Fadhillah
The objective of this study is to develop a new environmentally-friendly brake pad made from eggshells (Es) and banana peels (BPs) as reinforcement agents. E and BP particles as dual reinforcement with various compositions were combined. The E/BP mixture was then embedded on a polymer matrix composing a resin/hardener mixture in a 1:1 ratio. As a standard, brake pads using a single reinforcement of E and BP particles were also fabricated. Physical properties (i.e. particle size, surface roughness, morphology, and density), as well as mechanical properties (i.e. hardness, wear rate, and friction coefficient properties) were investigated. It was observed that using dual reinforcements was preferable (compared to using single reinforcements) because they had a synergistic effect on the mechanical properties of the brake pad. The best mechanical properties were found in dual reinforcements of brake pad specimens using E/BP particles with a higher BP ratio in which the value of the stiffness test, puncture test, wear rate, and coefficient of friction were 4.5 MPa, 86.80, 0.093×10-4 g/s.mm2, and 1.67×10-4, respectively. A high BP particle ratio played a dominant role in dual reinforcements, increasing the resin's bonding ability and resulting in good adhesion between the reinforcement and matrix. When compared to commercial brake pads, the brake pad specimens fabricated in this study met the standards. The techno-economic analysis also confirmed the prospective production of brake pads from E and BP particles (compared to commercial brake pads). From this research, it is expected that environmentally friendly and low-cost brake pads can be used to replace the dangerous friction materials.
本研究的目的是开发一种以蛋壳(Es)和香蕉皮(BP)为增强剂的新型环保刹车片。将E和BP颗粒作为具有不同组成的双增强剂进行组合。然后将E/BP混合物以1:1的比例包埋在构成树脂/硬化剂混合物的聚合物基质上。作为标准,还制造了使用E和BP颗粒的单一增强材料的制动片。研究了物理性能(即粒度、表面粗糙度、形态和密度)以及机械性能(即硬度、磨损率和摩擦系数性能)。据观察,使用双增强件是优选的(与使用单增强件相比),因为它们对制动片的机械性能具有协同作用。在使用具有较高BP比的E/BP颗粒的制动片试样的双增强件中发现了最佳的机械性能,其中刚度试验、穿孔试验、磨损率和摩擦系数的值分别为4.5MPa、86.80、0.093×10-4 g/mm2和1.67×10-4。高的BP颗粒比在双增强体中起着主导作用,提高了树脂的结合能力,使增强体与基体之间具有良好的粘附性。与商用制动片相比,本研究中制造的制动片样品符合标准。技术经济分析还证实了用E和BP颗粒生产制动片的前景(与商业制动片相比)。通过这项研究,预计可以使用环保、低成本的制动片来代替危险的摩擦材料。
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引用次数: 5
Manufacturing of high brightness dissolving pulp from sansevieria-trifasciata fiber by effective sequences processes 用有效序列法制备高亮度三叶纤维溶解纸浆
Q3 Engineering Pub Date : 2022-07-31 DOI: 10.21924/cst.7.1.2022.681
Yusnimar, Evelyn, Azka Aman, Chairul, Suci Rahmadahana, A. Amri
The need of dissolving pulp (DP) for rayon fiber production is increasing rapidly in recent years. Sustainable sources of DP raw materials and an effective manufacturing process are urgently required. This study aims to manufacture dissolving pulp (DP) with high brightness from Sansevieria-trifasciata (ST) fiber through the pre-hydrolysis, soda-Anthraquinone (Soda-AQ) cooking, and chlorine-free bleaching processes. The cellulose content, kappa number, pulp yield, and viscosity were analyzed. The results showed that the ?-cellulose content in ST raw material (39.43%) was relatively similar to the ?-cellulose content in Acacia pulping kraft (39.2%). Furthermore, the variations in pre-hydrolysis time affected the Kappa number, pulp yield, and viscosity. The DP obtained by the elementary chlorine-free (ECF) bleaching process had a viscosity of 9.3 cP, ?-cellulose content of 97.7%, and the brightness of 90.1% which was higher than the ISO standard of pulp brightness. The high DP brightness obtained from this unique combination of pre-hydrolysis, soda-AQ cooking and chlorine-free bleaching sequences has great potential for further development, as it can be used in viscose rayon staple fibers production.
近年来,人造纤维生产对溶解纸浆(DP)的需求迅速增加。迫切需要可持续的DP原材料来源和有效的制造工艺。本研究的目的是通过预水解、碱-蒽醌蒸煮和无氯漂白等工艺,制备高亮度的可溶性浆料(DP)。对纤维素含量、kappa值、出浆率和粘度进行了分析。结果表明,ST原料中-纤维素含量(39.43%)与金合欢制浆硫酸盐中的-纤维素含量(39.2%)较为接近。此外,预水解时间的变化影响了Kappa数、纸浆得率和粘度。无初等氯漂白得到的纸浆粘度为9.3 cP, -纤维素含量为97.7%,亮度为90.1%,高于ISO纸浆亮度标准。通过预水解、碱- aq蒸煮和无氯漂白的独特组合获得的高DP亮度具有很大的发展潜力,因为它可以用于粘胶短纤维的生产。
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引用次数: 1
Electricity generation and winery wastewater treatment using silica modified ceramic separator integrated with yeast-based microbial fuel cell 二氧化硅改性陶瓷分离器与酵母基微生物燃料电池相结合处理发电和酿酒废水
Q3 Engineering Pub Date : 2022-07-31 DOI: 10.21924/cst.7.1.2022.799
Panisa Michu, Pimprapa Chaijak
The ceramic separator has been interested in low-cost alternative proton exchange membranes in a microbial fuel cell (MFC). In this study, the silica-modified ceramic separator has been integrated with the yeast-based MFC for electricity generation and phenol treatment from the winery wastewater. The 30% (w/w) silica powder was mixed with the 70% (w/w) natural clay. The modified ceramic plates (0.2, 0.5, and 1.0 cm of thickness) were prepared at 680°C and used for MFC operation. As an anolyte, synthetic winery wastewater (2,000 mg COD/L and 100 mg/L phenol) with 5% (v/v) ethanol was used. The ethanol-tolerant yeast Pichia sp. ET-KK was used as an anodic catalyst. The results showed the maximal power density of 0.212 W/m2 and phenol removal of 95.05% were reached from the 0.2-thick ceramic plate integrated MFC. This study demonstrated that the silica-modified ceramic separator has a high potential for enhancing electricity generation in the yeast-based MFC.
陶瓷分离器对微生物燃料电池(MFC)的低成本替代质子交换膜很感兴趣。本研究将二氧化硅改性陶瓷分离器与酵母基MFC相结合,用于酿酒废水的发电和酚处理。将30% (w/w)的硅粉与70% (w/w)的天然粘土混合。在680℃下制备了厚度分别为0.2、0.5和1.0 cm的改性陶瓷板,并用于MFC操作。以合成酒庄废水(COD为2000 mg/L,苯酚为100 mg/L)和5% (v/v)乙醇为电解液。以耐乙醇酵母菌毕赤酵母ET-KK为阳极催化剂。结果表明,0.2厚陶瓷板集成MFC的最大功率密度为0.212 W/m2,苯酚去除率为95.05%。该研究表明,二氧化硅改性陶瓷分离器在酵母基MFC中具有提高发电能力的潜力。
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引用次数: 5
Tuning the magnetic states in AA-stacked bilayer zigzag graphene nanoribbons AA堆叠双层锯齿形石墨烯纳米带的磁态调节
Q3 Engineering Pub Date : 2022-07-31 DOI: 10.21924/cst.7.1.2022.823
T. Prayitno
Available reports mentioned that the magnetic ground state in the AA-stacked bilayer zigzag graphene nanoribbons is the non-magnetic state. As a consequence, it is impossible to exploit magnetism for future electronic devices. This paper aims to show how to generate magnetism in the AA-stacked bilayer zigzag graphene nanoribbons by employing ?rst-principles calculations. As we stacked different ribbon widths, the magnetic ground states appeared for all the thicknesses. In general, the G-type antiferromagnetic state, which is the antiferromagnetic alignment between both intraplane- and interplane-edge carbon atoms, is the ground state for all the thicknesses. We also found that the degenerate magnetic ground states and excited states may appear under certain thicknesses, thus yielding the richness of the magnetic state. As hole-electron doping was applied, a phase transition of magnetic ground state emerged for certain thicknesses, indicating that a new magnetic ground state in the AA-stacked bilayer zigzag graphene nanoribbons can be tuned by the doping.
已有的报道提到,aa堆叠双层之字形石墨烯纳米带的磁性基态是非磁性态。因此,在未来的电子设备中利用磁性是不可能的。本文旨在通过第一性原理计算,展示如何在aa堆叠双层之字形石墨烯纳米带中产生磁性。当我们堆叠不同宽度的带时,磁性基态出现在所有厚度上。一般来说,g型反铁磁态是所有厚度的基态,即平面内和平面间边缘碳原子之间的反铁磁排列。我们还发现在一定厚度下可能出现简并的磁基态和激发态,从而产生丰富的磁态。空穴电子掺杂后,在一定厚度上出现了磁性基态的相变,表明掺杂可以调谐aa双层之字形石墨烯纳米带的新磁性基态。
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引用次数: 2
Synthesis of Si/SiO2 core/shell fluorescent submicron-spheres for monitoring the accumulation of colloidal silica during the growth of diatom Chaetoceros sp. 用于监测硅藻生长过程中胶体二氧化硅积累的Si/SiO2核/壳荧光亚微米球的合成。
Q3 Engineering Pub Date : 2022-07-31 DOI: 10.21924/cst.7.1.2022.661
L. M. Quynh, Hoang Van Huy, Nguyen Duy Thien, Le Thi Cam Van, L. Dũng
Marine diatoms play a very crucial role in carbon export, and current food-web and become an important factor in global silica cycle. This then has made the mechanism of their biosilicification interesting to be a research subject. The classical theory states that the silica metabolism has been originated from the absorption of silicate ions, which might not give a suitable explanation for the solid silica silicification. In this study, mono-disperse Si/SiO2 fluorescent submicron-spheres were synthesized in aqueous solution, and applied in monitoring the extracellular solid silica accumulation of Chaetoceros sp. diatom. The Si/SiO2 submicron particles emitted light-blue color with the spectrum centered at 440 nm under the excitation of 365 nm UV light, similar to the typical excitation/emission pair of the DAPI fluorophore (excitation/emission: 358 nm/461 nm).  The fluorescence-microscopic investigation showed that the Si/SiO2 particles delocalized on the diatoms’ surface and increased a silicic-acid-level surrounding the microalgae. As a consequence, the growth rate of the diatoms increased as the concentration of the SiO2 particles was at 120 mg/L, and reached 1.5 times higher than the growth rate calculated from the F2 media. The study not only introduces a new aspect to the extracellular metabolism of microalgae biosilicification corresponding to the global silica cycle, but also presents a new-type of culturing media using SiO2 nanoparticles for diatom cultivation, which increases the growth rate of artificial diatom-culturing for further applications.
海洋硅藻在碳出口和当前的食物网中发挥着至关重要的作用,并成为全球二氧化硅循环的重要因素。这使得它们的生物硅化机制成为一个有趣的研究课题。经典理论认为二氧化硅的代谢源于对硅酸盐离子的吸收,这可能无法对固体二氧化硅硅化给出合适的解释。本研究在水溶液中合成了单分散Si/SiO2荧光亚微米球,并将其应用于Chaetoceros sp.硅藻胞外固体二氧化硅积累的监测。Si/SiO2亚微米颗粒在365nm UV光的激发下发射光谱中心在440nm的浅蓝色,类似于DAPI荧光团的典型激发/发射对(激发/发射:358nm/461nm)。荧光显微镜研究表明,Si/SiO2颗粒在硅藻表面离域,并增加了微藻周围的硅酸水平。结果,当SiO2颗粒的浓度为120mg/L时,硅藻的生长速率增加,并且达到由F2介质计算的生长速率的1.5倍。该研究不仅为微藻生物硅化的细胞外代谢引入了一个与全球二氧化硅循环相对应的新方面,而且还提出了一种使用SiO2纳米颗粒进行硅藻培养的新型培养基,该培养基提高了人工硅藻培养的生长速度,可供进一步应用。
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引用次数: 4
Concise convolutional neural network model for fault detection 故障检测的简明卷积神经网络模型
Q3 Engineering Pub Date : 2022-07-31 DOI: 10.21924/cst.7.1.2022.746
Muhammad Dzulqarnain Al Firdausi, Shafiq Ahmad
Fault detection is an urgent need for maintenance to obtain the optimal scheduling of production activities, improve system reliability, and reduce operation and maintenance costs. Many studies published in recent years focus on machine learning models to detect any system anomalies in line with the era of big data and the fourth industrial revolution (Industry 4.0). Say, a working condition of bearing can be monitored and then any fault can be detected using the vibration analysis of bearing acceleration data. Most of the published works are presented based upon the knowledge of signal processing in which the result depends heavily on feature extraction. It becomes a challenge then to apply a machine learning algorithm directly to the raw acceleration data as it has been successfully applied to raw data in other science and engineering domains. In this article, a concise Convolutional Neural Networks-based deep learning model is proposed for bearing fault detection. The proposed model was concise with 98% less number of parameters compared to other well-known models. It produced 21.21% and 7.03% better accuracy and fault detection rate, respectively. The model was also tested in different operating parameter environments and still gave an excellent result. Since the proposed concise architecture of the model needed short training time, it is deemed suitable for application on manufacturing floor where the pace of production moves fast and the change of the production machine configuration likely occurs.
故障检测是实现生产活动最优调度、提高系统可靠性、降低运维成本的维护迫切需要。近年来发表的许多研究都集中在机器学习模型上,以检测符合大数据时代和第四次工业革命(工业4.0)的任何系统异常。例如,可以监测轴承的工作状态,然后使用轴承加速度数据的振动分析来检测任何故障。大多数已发表的作品都是基于信号处理的知识提出的,其中结果严重依赖于特征提取。因此,将机器学习算法直接应用于原始加速度数据成为一个挑战,因为它已经成功地应用于其他科学和工程领域的原始数据。本文提出了一种简明的基于卷积神经网络的轴承故障检测深度学习模型。与其他已知模型相比,该模型简洁,参数数量减少98%。准确率和故障检出率分别提高了21.21%和7.03%。该模型还在不同的操作参数环境下进行了测试,仍然取得了良好的效果。由于所提出的模型结构简洁,训练时间短,因此适合于生产节奏快、生产机器配置可能发生变化的制造车间。
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Communications in Science and Technology
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