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2011 37th IEEE Photovoltaic Specialists Conference最新文献

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Effect of shading caused by dust on Cadmium Telluride photovoltaic modules 粉尘遮阳对碲化镉光伏组件的影响
Pub Date : 2011-06-19 DOI: 10.1109/PVSC.2011.6186620
H. Qasem, T. Betts, R. Gottschalg
The effect of dust on Cadmium-Telluride photovoltaic (PV) thin film modules is investigated by the application of a spatial 3 dimensional model developed with the circuit analysis software PSPICE. The effect of dust concentration and tilt angle variation on the PV module's performance was investigated. The probability of hotspots in different installation positions is investigated. The simulation results showed a reduction in the sample's performance with increased dust concentration and reduced tilt angle. The variation between cell positions showed that a horizontal orientation of the cells has an increased risk of hotspots with cells with localized lower parallel resistances than cells identified with uniform high parallel resistance.
利用电路分析软件PSPICE建立空间三维模型,研究了粉尘对碲化镉光伏(PV)薄膜组件的影响。研究了粉尘浓度和倾角变化对光伏组件性能的影响。研究了热点在不同安装位置出现的概率。模拟结果表明,随着粉尘浓度的增加和倾斜角的减小,样品的性能有所下降。细胞位置之间的差异表明,细胞的水平方向具有局部低平行电阻的细胞比具有均匀高平行电阻的细胞具有更高的热点风险。
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引用次数: 14
Tra.Q — Laser marking for single wafer identification — Production experience from 100 million wafers 交易。Q -单晶圆标识的激光打标- 1亿片晶圆的生产经验
Pub Date : 2011-06-19 DOI: 10.1109/PVSC.2011.6186144
S. Wanka, D. Rychtarik, J. Muller, S. Geißler, P. Kappe, M. Spallek, Uli vom Bauer, C. Ludwig, P. Wawer
Single wafer identification is a mandatory element of a modern solar cell production [1]. It accelerates the efficiency roadmap of the solar cell and fosters the cost reduction roadmap of the fabrication. The laser marking concept Tra.Q creates an individual code on each and every wafer. This makes process optimization and quality control easier and faster. The solar cells are 100% traceable along the whole value chain [2–4]. Q-Cells has a broad experience of meanwhile 100 million solar cells, being fabricated in the Thalheim manufacturing line. A large statistical database is available. Typically, the code for the individual tracking is engraved onto the bare wafer before the manufacturing process. The big benefits of the single wafer identification are (a) faster learning in production, (b) steeper ramp curves for the introduction of innovations, (c) improved quality control of materials and of products from the suppliers, (d) enhanced transparency to the customer. The single wafer identification helps to make root cause analysis easier and faster and to nail down the key issues in a particular manufacturing site.
单晶圆片识别是现代太阳能电池生产的必备要素。它加速了太阳能电池的效率路线图,促进了制造成本的降低路线图。激光打标概念Tra。Q在每个晶圆上创建一个单独的代码。这使得过程优化和质量控制更容易、更快。太阳能电池在整个价值链上是100%可追溯的[2-4]。Q-Cells拥有丰富的经验,同时在塔尔海姆生产线上制造了1亿块太阳能电池。有一个大型的统计数据库。通常,在制造过程之前,单个跟踪的代码被刻在裸晶圆片上。单晶圆识别的最大好处是(a)在生产中更快地学习,(b)更陡峭的坡道曲线,用于引入创新,(c)改进材料和供应商产品的质量控制,(d)增强对客户的透明度。单个晶圆识别有助于使根本原因分析更容易,更快速,并确定特定制造现场的关键问题。
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引用次数: 10
R&D pilot-line production of multi-crystalline Si solar cells with top efficiencies exceeding 19% 研发中线生产多晶硅太阳能电池,最高效率超过19%
Pub Date : 2011-06-19 DOI: 10.1109/PVSC.2011.6186327
P. Engelhart, G. Zimmermann, C. Klenke, J. Wendt, T. Kaden, M. Junghanel, K. Suva, B. Barkenfelt, K. Petter, S. Hermann, S. Schmidt, D. Rychtarik, M. Fischer, J. Muller, P. Wawer
In this paper we report on latest results from our pilot production of multi-crystalline (mc) p-type Si cells in the Reiner-Lemoine Research Center at Q-Cells. The cells are double-side contacted and feature a lowly doped emitter, a fineline-printed Ag grid in combination with plating as front metallization and a dielectric passivated rear with local contacts. Using material based on Siemens and upgraded metallurgical grade (100% UMG) feedstock, we achieve stable median cell efficiencies of well above 18 % including the whole brick distribution. Top efficiencies exceeding 19 % (total area) are reached with a standard isotextured front and single anti-reflexion coating. In this work, we show the latest cell optimization progress corresponding to the front metallization process. Furthermore, we report on an independently confirmed cell efficiency of 19.5 % on a large-area multi-crystalline Si solar cell (243 cm2). This efficiency was achieved by implementing next generation process steps. To our knowledge, this result represents the highest energy conversion efficiencies on multi-crystalline Si material achieved so far.
在本文中,我们报告了我们在Q-Cells的Reiner-Lemoine研究中心中试生产多晶p型硅电池的最新结果。电池是双面接触的,具有低掺杂的发射极,细线印刷的Ag网格结合电镀作为前部金属化,以及具有局部接触的介电钝化后部。使用基于西门子的材料和升级的冶金级(100% UMG)原料,我们实现了稳定的电池效率中位数,远高于18%,包括整个砖分布。采用标准的等纹理前端和单一防反射涂层,最高效率超过19%(总面积)。在这项工作中,我们展示了与前金属化过程相对应的最新电池优化进展。此外,我们报告了一个独立证实的电池效率为19.5%的大面积多晶硅太阳能电池(243 cm2)。这种效率是通过实现下一代工艺步骤实现的。据我们所知,这一结果代表了迄今为止在多晶硅材料上实现的最高能量转换效率。
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引用次数: 8
Optimization of the output power by effect of backsheet reflectance and spacing between cell strings 利用背板反射率和电池串间距对输出功率进行优化
Pub Date : 2011-06-19 DOI: 10.1109/PVSC.2011.6186624
W. Su, Yi-Chia Chen, Wen-Hsuan Liao, Chiu-Hua Huang, De-Chih Liu, Ming-Yuan Huang, Zhen-Cheng Wu, Shyuan-Jeng Ho
In the cell to complete module process, the cell to module (CTM) loss is inevitable. In typical process, the CTM power loss is larger than 3%. In this letter, we tried to reduce the CTM loss by studying the backsheet reflectance and the string inter space effect. The conclusion was carried out basing on the both simulation and experiment results. It shows if the reflectance of backsheet is from 70% to 90%, the power gain will be improved ∼0.3%. We also show the CTM loss decreases with the increasing string inter space. Around 0.3% less CTM loss can be achieved by changing the string inter space. In the end, we conclude that the CTM loss can be reduced from 3% to 2.28% by combining these two beneficial effects.
在电池到模块完成的过程中,电池到模块(CTM)的损耗是不可避免的。在典型工艺中,CTM功率损耗大于3%。在这封信中,我们试图通过研究背板反射率和串间距效应来降低CTM损耗。基于仿真和实验结果,得出了上述结论。结果表明,如果背板的反射率在70% ~ 90%之间,功率增益将提高~ 0.3%。CTM损耗随串间距的增大而减小。通过改变管柱间距可以减少约0.3%的CTM损耗。最后,我们得出结论,结合这两种有益作用,CTM损失可以从3%降低到2.28%。
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引用次数: 18
Experimental and theoretical analysis of the optical behavior of textured silicon wafers 织构硅片光学特性的实验与理论分析
Pub Date : 2011-06-19 DOI: 10.1109/PVSC.2011.6186552
V. Moroz, Joanne Huang, K. Wijekoon, D. Tanner
Optical analysis is performed for mono-crystalline silicon wafers with and without the texture and with and without the POCl doping, the passivating anti-reflective nitride film on front surface, and the screen printed aluminum conductor on the back surface. Reflectance is measured in the wavelength range from 300 nm to 1200 nm. Modeling of the light reflectance, absorbance, and transmittance is done using ray-tracing technique for the regular and the random texture patterns. Good agreement of measured and modeled data is obtained for the sub — 1 micron wavelengths by using standard material optical properties. However, the infrared light above the 1 micron wavelength requires accounting for several mono-layers thick native oxide present on silicon surfaces and adjusting the optical properties of specific nitride and aluminum films used in the solar cell manufacturing. It is found that the random texture exhibits 15% to 20% better light capture than the regular texture. Theoretical analysis provides plausible explanation of this effect and suggests a way to further improve optical performance of the textured surfaces. The optical modeling methodology can be used to find the optimum combination of texture and passivating/contact films for different solar cell designs.
对单晶硅片进行了光学分析,分别对有无织构、有无掺杂POCl、前表面钝化抗反射氮化膜、后表面丝网印刷铝导体进行了光学分析。反射率的测量波长范围为300nm至1200nm。利用光线追踪技术对规则和随机纹理模式进行光反射率、吸光度和透光率的建模。利用标准材料的光学特性,得到了亚1微米波长的测量数据和模型数据的良好一致性。然而,1微米波长以上的红外光需要考虑存在于硅表面的几层单层厚的天然氧化物,并调整用于太阳能电池制造的特定氮化物和铝膜的光学特性。结果表明,随机纹理比常规纹理的光捕获效果好15% ~ 20%。理论分析对这种效应提供了合理的解释,并提出了进一步提高纹理表面光学性能的方法。光学建模方法可以用于寻找不同太阳能电池设计的纹理和钝化/接触膜的最佳组合。
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引用次数: 11
Investigation of the current-voltage characteristics of N+/P junction silicon solar cell emitters formed by phosphorus diffusion paste on P-Si substrate 磷扩散膏在P- si衬底上制备N+/P结硅太阳电池发射体的电流电压特性研究
Pub Date : 2011-06-19 DOI: 10.1109/PVSC.2011.6186384
Jin‐Sung Kim, Kyungwon Moon, Kyu-Sang Shin, M. Jung, Chel-Jong Choi
We have investigated the current-voltage characteristics of n+/p junction solar cells formed on p-Si substrate with n+ emitter junction formed by diffusion phosphorus paste by means of furnace annealing. The annealing has been carried out in different ambients. The diode annealed in O2 ambient showed the best rectifying behavior while the diode annealed in Ar showed the least with degradation of rectifying behavior with increase of flow rate.
本文研究了在p- si衬底上用扩散磷膏形成n+发射极结的n+/p结太阳能电池的电流电压特性。退火在不同的环境下进行。在O2环境中退火的二极管的整流性能最好,而在Ar环境中退火的二极管的整流性能最差,整流性能随流量的增加而降低。
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引用次数: 2
Spatial inhomogeneities and defect structures in CIGS and CIS materials: An ab-initio based Monte Carlo study CIGS和CIS材料的空间不均匀性和缺陷结构:基于从头算的蒙特卡罗研究
Pub Date : 2011-06-19 DOI: 10.1109/PVSC.2011.6186518
Christian D. R. Ludwig, T. Gruhn, C. Felser, J. Windeln
The chalcopyrite semiconductors CuIn1−xGaxSe2 (CIGS) and CuInSe2 (CIS) are excellent materials for high efficiency and low cost thin-film solar cells. This is due to the effective absorption of the solar spectrum and the inherent resilience to defects and composition fluctuations. Although the CIGS and CIS material in solar cells is highly inhomogeneous and exhibits a lot of different defects, the cell efficiencies are exceptionally high. If single crystalline absorbers are used, efficiencies are lower. Therefore, studying spatial inhomogeneities and defect structures is of great importance for understanding what supports and what diminishes the efficiency and robustness of the cells. This article describes Monte Carlo (MC) simulations based on ab initio density functional theory (DFT) that are used to investigate spatial inhomogeneities, disorder phenomena and stoichiometries in CIGS and CIS materials. For CIGS systems the temperature-dependent spatial In-Ga distribution has been studied. The simulations show that two phases coexist in thermal equilibrium below room temperature. Only at higher temperatures, CIGS becomes more and more a homogeneous alloy. A larger degree of inhomogeneity for Ga-rich CIGS persists over a wide temperature range, which contributes to the comparably low efficiency of Ga-rich CIGS solar cells. For the CIS material, Cu-poor defect structures have been investigated. The simulations show that CuIn5Se8 undergoes a discontinuous order-disorder phase transition. Grand-canonical MC simulations provide a map in which various stoichiometries occur, depending on the chemical potentials of Cu and In. In the CIS film production process based on chemical vapor deposition, the chemical potentials can be adjusted by varying the partial vapor pressures.
黄铜矿半导体CuIn1−xGaxSe2 (CIGS)和CuInSe2 (CIS)是高效、低成本薄膜太阳能电池的优良材料。这是由于对太阳光谱的有效吸收以及对缺陷和成分波动的固有弹性。虽然太阳能电池中的CIGS和CIS材料高度不均匀并且表现出许多不同的缺陷,但电池效率非常高。如果使用单晶吸收剂,则效率较低。因此,研究空间非均质性和缺陷结构对于理解什么支持和什么削弱细胞的效率和鲁棒性具有重要意义。本文描述了基于从头算密度泛函理论(DFT)的蒙特卡罗(MC)模拟,该模拟用于研究CIGS和CIS材料的空间不均匀性、无序现象和化学计量。对于CIGS系统,研究了随温度变化的In-Ga空间分布。模拟结果表明,两相在室温下处于热平衡状态。只有在更高的温度下,CIGS才变得越来越均匀。富ga CIGS在较宽的温度范围内存在较大程度的不均匀性,这导致富ga CIGS太阳能电池的效率相对较低。对CIS材料进行了贫铜缺陷结构的研究。模拟结果表明,CuIn5Se8经历了不连续的有序-无序相变。大规范MC模拟提供了一个图,其中不同的化学计量发生,取决于铜和银的化学势。在基于化学气相沉积的CIS薄膜生产过程中,可以通过改变分蒸汽压来调节化学势。
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引用次数: 2
Investigation of passivation properties of thermal Al2O3 and SiNx stack layers deposited on solar grade p-type CZ Si wafers 太阳级p型CZ硅片上Al2O3和SiNx热沉积层钝化性能研究
Pub Date : 2011-06-19 DOI: 10.1109/PVSC.2011.6186246
Jae-Won Seo, H. Oh, D. Kyung, M. Hwang, Kyumin Lee, Won-jae Lee, E.-C. Cho
The passivation layer of Al2O3 on the p-type CZ silicon wafers were carried out using a thermal ALD (atomic layer deposition), with the objective of realizing an industrial version of the PERL (passivated emitter, rear locally diffused) cells. The experiments were performed on bare wafers and device-like structures which have a textured front surface, phosphorus doped emitter, and antireflection coating layer. Different lifetime characteristics were shown with surface state depending on Al2O3 and SiNx deposition. In the case of Al2O3/SiNx stacked layers on bare wafer, measured maximum minority carrier lifetime and implied voltage were 600 μs and 750mV, respectively. Maximum minority carrier lifetime and implied voltage for emitter sheet resistance of 100Ω/sq are 109 μs and 679mV before patterning and 88 μs and 673mV after patterning, respectively.
采用热ALD(原子层沉积)方法在p型CZ硅片上进行了Al2O3的钝化层,目的是实现工业版本的PERL(钝化发射极,后部局部扩散)电池。实验在具有纹理前表面、掺磷发射体和增透涂层的裸晶圆和类器件结构上进行。表面状态随Al2O3和SiNx沉积的不同表现出不同的寿命特征。在裸晶片上叠加Al2O3/SiNx时,测量到的最大少数载流子寿命和隐含电压分别为600 μs和750mV。最大少数载流子寿命和发射极片电阻100Ω/sq的隐含电压分别为:图案化前的109 μs和679mV,图案化后的88 μs和673mV。
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引用次数: 0
Graphene transparent and conductive electrode for light harvesting solar cells 用于光收集太阳能电池的石墨烯透明导电电极
Pub Date : 2011-06-19 DOI: 10.1109/PVSC.2011.6186173
W. Zhou, A. B. Belay, K. Davis, Rodica Khugler, N. Sorloaica-Hickman
Transparent and conductive coatings were achieved on glass by dissolving graphene oxide into dionized water followed by spray-coating on preheated substrate, chemical and thermal reduction. SEM shows the spray-coating graphene oxide coatings and the reduced graphene oxide coatings are uniform. No obvious aggregation was observed. UV-vis transmission spectra shows 65% transmittance at 550 nm of the graphene coatings with 15 kΩ/□.
通过将氧化石墨烯溶解在离子水中,然后在预热的基片上喷涂,化学还原和热还原,在玻璃表面获得透明导电涂层。扫描电镜显示,喷涂氧化石墨烯涂层与还原氧化石墨烯涂层是均匀的。未见明显聚集。紫外-可见光谱显示,石墨烯涂层在550nm处的透过率为65%,分子量为15 kΩ/□。
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引用次数: 1
Progress on crystalline silicon thin film solar cells by FBR-CVD: Effect of substrates and reactor design FBR-CVD制备晶体硅薄膜太阳能电池的研究进展:衬底和反应器设计的影响
Pub Date : 2011-06-19 DOI: 10.1109/PVSC.2011.6186592
J. Perez-Mariano, T. Leung, L. Moro, S. Gleixner, K. Lau, Bryan Chavez, M. Hornbostel, A. Sanjurjo
Thin film polycrystalline solar cells on low cost substrates offer an attractive path to large scale production of solar cells with the potential to generate electricity at 1$/W. SRI International has a propriety technology to deposit Si films in a reactor based on fluidized bed technology. The results presented in this paper show that, with a proper reactor design, Si films can be grown at rates of 7 μm/min and higher. Films are crystalline, with crystallite sizes higher than 20 μm. We have also evaluated the performance of SiO2 diffusion barriers as a potential way towards the use of low cost substrates, such as metallurgical grade Si. Whereas SiO2 layers of 0.1 μm are not sufficient to stop P diffusion from the substrate to the film, 0.7 μm layers are thick enough to accomplish this goal. The reactor configuration can be used for continuous and integrated cell/panel fabrication. At present we are building a first continuous reactor, and in this paper we present some preliminary considerations.
低成本基板上的薄膜多晶太阳能电池为大规模生产具有1美元/瓦发电潜力的太阳能电池提供了一条有吸引力的途径。SRI国际拥有在流化床反应器中沉积硅膜的专有技术。结果表明,在适当的反应器设计下,硅薄膜的生长速度可达7 μm/min或更高。薄膜呈结晶状,晶粒尺寸大于20 μm。我们还评估了SiO2扩散屏障的性能,作为使用低成本衬底(如冶金级Si)的潜在方法。虽然0.1 μm的SiO2层不足以阻止P从衬底扩散到薄膜,但0.7 μm的SiO2层足以实现这一目标。反应器配置可用于连续和集成的电池/面板制造。目前我们正在建造第一个连续反应堆,在本文中我们提出了一些初步的考虑。
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引用次数: 0
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2011 37th IEEE Photovoltaic Specialists Conference
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