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Fatigue Cracks Detection using PZT Transducers under the Influence of Uncertain Environmental Factors 不确定环境因素影响下PZT传感器疲劳裂纹检测
Q4 Engineering Pub Date : 2016-06-01 DOI: 10.1515/fas-2016-0010
M. Dziendzikowski, S. Klimaszewski, K. Dragan
Abstract This paper presents technique for qualitative assessment of fatigue crack growth monitoring, utilizing guided elastic waves generated by the sparse PZT piezoelectric transducers network in the pitch – catch configuration. Two Damage Indices (DIs) correlated with the total energy received by a given sensor are used to detect fatigue cracks and monitor their growth. The indices proposed carry marginal signal information content in order to decrease their sensitivity with respect to other undesired non-controllable factors which may distort the received signal. The reason for that is to limit the false calls ratio which besides the damage detection capability of a system, plays a crucial role in applications. However, even such simplified damage indices can alter over a long term, leading to the misclassification problem. Considering a single sensing path, it is very difficult to distinguish whether the resultant change of DIs is caused by a damage or due to decoherence of these DIs. Therefore, assessment approaches based on threshold levels fixed separately for DIs obtained on each of the sensing paths, would eventually lead to a false call. An alternative approach is to compare changes of DIs for all sensing paths. Developing damage distorts the signal only for the sensing paths in its proximity. In order to decrease the misclassification risk, a method of compensating such DIs drift is proposed. The main features and damage detection capabilities of this method will be demonstrated by conducting a laboratory fatigue test of an aircraft panel. The proposed approach has been verified on a real structure during fatigue test of a helicopter tail boom.
摘要本文提出了一种利用稀疏PZT压电换能器网络产生的导弹性波对疲劳裂纹扩展监测进行定性评估的技术。两个损伤指数(DIs)与给定传感器接收的总能量相关,用于检测疲劳裂纹并监测其扩展。所提出的指标带有边际信号信息含量,以降低它们相对于其他可能扭曲接收信号的不希望的不可控因素的灵敏度。这样做的原因是为了限制误叫率,这除了对系统的损伤检测能力外,在实际应用中也起着至关重要的作用。然而,即使是这种简化的损伤指标也可能在长期内发生变化,从而导致误分类问题。考虑到单一的感知路径,很难区分DIs的最终变化是由损伤引起的还是由这些DIs的退相干引起的。因此,基于对每条感知路径上获得的DIs分别固定的阈值水平的评估方法最终会导致错误调用。另一种方法是比较所有传感路径的di变化。发展损伤只对其附近的传感路径造成信号失真。为了降低误分类风险,提出了一种补偿这种DIs漂移的方法。该方法的主要特点和损伤检测能力将通过对飞机面板进行实验室疲劳测试来验证。该方法已在某直升机尾吊臂的疲劳试验中得到验证。
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引用次数: 2
Comparison of Residual Stress State on Sheets Faying Surface after Standard and NACA Riveting-Numerical Approach 标准铆接与NACA铆接后板料表面残余应力状态的比较——数值方法
Q4 Engineering Pub Date : 2016-06-01 DOI: 10.1515/fas-2016-0011
Wojciech Wronicz
Abstract One crucial characteristic of the aircraft structure are fatigue properties and rivets are usually critical areas in metal airframes due to fatigue cracks nucleation. According to literature, the NACA riveting method offers a huge increase in fatigue life of riveted lap joints. This paper presents FE simulations of quasi-static riveting on a press for standard countersunk rivets and the NACA riveting in two configurations: with a normal brazier rivet and a brazier rivet with a compensator. The analyzed configurations have been compared based on the stress courses on the sheets faying surfaces after riveting process. Due to a lack of data, the rivet length and the squeezing force value were assumed for NACA riveting based on FE simulations. The results indicated beneficial influence of the NACA riveting in the outer sheet (with a countersunk) and disadvantageous influence in the inner sheet. This effect was stronger in the case of the rivet with a compensator.
飞机结构的一个重要特征是疲劳性能,铆钉通常是金属机体疲劳裂纹成核的关键部位。文献表明,采用NACA铆接方法可大大提高铆接搭接接头的疲劳寿命。本文对标准沉头铆钉在压力机上的准静态铆接和NACA铆接进行了有限元模拟,分别采用普通铆钉和带补偿器的铆钉两种铆接方式。根据铆接后板料成形表面的应力过程,对所分析的结构进行了比较。由于缺乏数据,在有限元模拟的基础上假设了NACA铆接的铆钉长度和挤压力值。结果表明,NACA铆接对外板(沉头)有有利影响,对内板有不利影响。在带有补偿器的铆钉的情况下,这种效果更强。
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引用次数: 4
Lightning Strike Protection of Aircraft Composite Structures: Analysis and Comparative Study 飞机复合材料结构的雷击防护分析与比较研究
Q4 Engineering Pub Date : 2016-06-01 DOI: 10.1515/fas-2016-0002
A. Katunin
Abstract Lightning strikes are a serious problem during operation of aircraft due to the increasing applicability of polymeric composites in aircraft structures and the weak electrical conducting properties of such structures. In composite structures, lightning strikes may cause extended damage sites which require to be appropriately maintained and repaired leading to increased operational costs. In order to overcome this problem various lightning strike protection solutions have been developed. Some of them are based on the immersion of metallic elements and particles while others use novel solutions such as intrinsically conductive polymers or other types of highly conductive particles including carbon nanotubes and graphene. The concept of fully organic electrically conductive composites based on intrinsically conductive polymers is currently being developed at the Silesian University of Technology. The results obtained in numerous tests, including concerning electrical conductivity and the capability to carry on high-magnitude electrical charges as well as certain operating properties need to be compared with existing solutions in lightning strike protection of aircraft. The following study presents the properties of the material developed for lightning strike protection and a comparative study with other solutions.
摘要由于高分子复合材料在飞机结构中的应用日益广泛,加之其导电性能较弱,雷击问题成为飞机运行中的一个严重问题。在复合结构中,雷击可能会造成大面积的损坏,需要适当的维护和修复,从而增加运营成本。为了克服这个问题,各种雷击保护方案已经开发出来。其中一些是基于金属元素和颗粒的浸泡,而另一些则使用新颖的解决方案,如本质导电聚合物或其他类型的高导电颗粒,包括碳纳米管和石墨烯。西里西亚理工大学目前正在开发基于固有导电聚合物的全有机导电复合材料的概念。在许多测试中获得的结果,包括电导率和承载高强度电荷的能力以及某些操作特性,需要与现有的飞机雷击保护解决方案进行比较。下面的研究介绍了用于雷击防护的材料的性能,并与其他解决方案进行了比较研究。
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引用次数: 9
The Elaboration of the Method of Fatigue Testing of the Rotor of the Mosups Plane Propulsion System mosup飞机推进系统转子疲劳试验方法的阐述
Q4 Engineering Pub Date : 2016-06-01 DOI: 10.1515/fas-2016-0008
D. Głowacki, M. Rodzewicz
Abstract This paper concerns fatigue testing of the rotor of the propulsion system for the MOSUPS – an unmanned aircraft designed in a joint wing configuration, and equipped with a ducted propeller. The work presents the analysis of the stresses and deformations of the rotor structure as well as the form of the loading cycle. The aim of the paper is to introduce the concept of a simplified method of fatigue testing of multi-blade rotors. With the sophisticated geometry of the rotor in mind – the authors applied the FEM tools and implemented the ANSYS and nCode programs. The prototype of the fatigue stand built by the authors is also presented in the paper.
摘要:本文研究了采用联合翼设计、安装导管式螺旋桨的MOSUPS无人机推进系统旋翼的疲劳试验。分析了转子结构的应力和变形以及加载周期的形式。介绍了一种简化的多叶片转子疲劳试验方法的概念。考虑到转子的复杂几何形状,作者应用了有限元分析工具,并实现了ANSYS和nCode程序。文中还介绍了作者制作的疲劳架样机。
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引用次数: 0
Advanced Deformation Stages in Duplex Steel Investigated using Neutron and Synchrotron Radiation 用中子和同步辐射研究双相钢的超前变形阶段
Q4 Engineering Pub Date : 2016-06-01 DOI: 10.1515/fas-2016-0006
Elżbieta Gadalińska, A. Baczmaňski, Y. Zhao, Léa Le Joncour, S. Wronski, B. Panicaud, Manuel François, C. Braham, Thomas Buslaps
Abstract The grain scale of materials is an area still open for investigations within the field of materials science. The most helpful tools to perform this type of research are diffraction methods. Within the research project presented in this paper two experiments were carried out employing two different types of radiation: neutron (ISIS) and synchrotron (ESRF). The aim of the work was to describe the stress state in the necking zone during the occurrence of a damage phenomenon (Fig. 1.) in separate phase and to check the level of the homogeneity. The supplemental tools were the finite elements method and self-consistent modeling – it testified, confirmed and completed our experimental results and allowed us to formulate the justifiable conclusions.
材料的晶粒尺度是材料科学领域中一个有待研究的领域。进行这类研究最有用的工具是衍射法。在本文提出的研究项目中,采用两种不同类型的辐射进行了两个实验:中子(ISIS)和同步加速器(ESRF)。这项工作的目的是描述在不同阶段发生损伤现象时颈缩区的应力状态(图1),并检查均匀性的水平。补充的工具是有限元法和自洽建模,它证明、确认和完善了我们的实验结果,使我们能够得出合理的结论。
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引用次数: 0
Nonlinear Fatigue Damage Accumulation 非线性疲劳损伤累积
Q4 Engineering Pub Date : 2015-12-01 DOI: 10.1515/fas-2015-0003
Daniel Krzysztof Dębski
Abstract One important element of any computational fatigue analysis is the adoption of a hypothesis of fatigue damage accumulation. The most commonly used is the hypothesis of linear accumulation of fatigue damage called the Palmgren-Miner hypothesis. This linear hypothesis does not take into account a factor of great importance: the mutual influence of consecutive fatigue load sequences on each other. In the presented paper, only two consecutive load sequences linked by mutual relations have been analyzed and the results of the analysis have been shown. A more complex form which takes into account the full load history would create complex formula difficult to use. Perhaps, we should go in this direction, especially that today we have enormous computing power at our disposal.
任何计算疲劳分析的一个重要因素是采用疲劳损伤累积假设。最常用的是疲劳损伤线性累积假说,称为Palmgren-Miner假说。这种线性假设没有考虑到一个非常重要的因素:连续疲劳载荷序列之间的相互影响。本文只分析了两个相互联系的连续负荷序列,并给出了分析结果。考虑到全负荷历史的更复杂的形式将创建难以使用的复杂公式。也许,我们应该朝着这个方向前进,尤其是今天我们拥有巨大的计算能力。
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引用次数: 0
The Definition of the Load Spectrum for SU-22 Fighter-Bomber Full Scale Fatigue Test 苏-22战斗轰炸机全尺寸疲劳试验载荷谱定义
Q4 Engineering Pub Date : 2015-12-01 DOI: 10.1515/fas-2015-0005
P. Reymer, M. Kurdelski, A. Leski, Krzysztof Jankowski
Abstract The Su-22 fighter-bomber is a military aircraft used in the Polish Air Force since the mid 1980’s. By the decision of the Polish Ministry of Defense the predicted service life for this type of aircraft will be extended to 3200 flight hours. Due to the fact that some aircraft were nearing the end of the service life guaranteed by the manufacturer, the actual service life, determined based on the flight profile in the Polish Air Force, had to be validated. Consequently, the Full Scale Fatigue Test (FSFT) had to be carried out in order to verify that the required service life was attainable. This article describes the process of preparation of the load spectra used in the Su-22 FSFT. Due to the fact that the Su-22 has a variable sweep wing the whole test was divided into three Stages (landing, flight and flap loads) carried out at different wing sweep angles (30°/45°/30°). The spectra were developed using the historical data gathered from Flight Data Recorders (FDR), strain signals acquired during the Operational Load Monitoring program (OLM) and aerodynamic calculations.
苏-22战斗轰炸机是波兰空军自20世纪80年代中期开始使用的一种军用飞机。根据波兰国防部的决定,该型飞机的预计使用寿命将延长至3200飞行小时。由于一些飞机已接近制造商保证的使用寿命的终点,根据波兰空军的飞行剖面确定的实际使用寿命必须进行验证。因此,必须进行全尺寸疲劳试验(FSFT),以验证是否可以达到所需的使用寿命。本文介绍了Su-22 FSFT载荷谱的制备过程。由于苏-22有可变后掠翼,整个测试分为三个阶段(着陆、飞行和襟翼载荷),在不同的机翼后掠角(30°/45°/30°)下进行。该光谱是利用飞行数据记录仪(FDR)收集的历史数据、运行负荷监测程序(OLM)期间获得的应变信号和空气动力学计算得出的。
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引用次数: 1
Internal Round Robin Tests for Operators of Mechanical Tests 机械测试操作人员的内部轮循测试
Q4 Engineering Pub Date : 2015-12-01 DOI: 10.1515/fas-2015-0009
Bartosz Madejski
Abstract For the characterisation of materials, the aeronautical industry accesses the expertise and the support of independent test laboratories. For the execution of characterisation tests of materials it is important that the test laboratory can fulfil the requirements of the testing expertly and continuously improves knowledge related to the tests. Quality systems are very helpful in this respect. One element of quality management systems is the internal round robin tests. This paper presents a procedure of teaching new operators to carry out tests. In addition, this article underlines how the importance of interlaboratory tests for finding and eliminating mistakes made by new operators. The analysis was performed for tensile tests. This test enables the assessment of operators and significantly improves the quality of tests.
对于材料的特性,航空工业获得了独立测试实验室的专业知识和支持。对于材料特性测试的执行,重要的是测试实验室能够专业地满足测试要求,并不断提高与测试相关的知识。质量体系在这方面很有帮助。质量管理体系的一个要素是内部循环测试。本文介绍了一种培训新操作员进行试验的方法。此外,本文强调了实验室间测试对于发现和消除新操作员所犯错误的重要性。对拉伸试验进行了分析。该测试能够对操作人员进行评估,并显著提高测试质量。
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引用次数: 0
The Effect of Superalloy Structure on Ultrasonic Wave Parameters 高温合金结构对超声波参数的影响
Q4 Engineering Pub Date : 2015-12-01 DOI: 10.1515/fas-2015-0010
J. Nawrocki, K. Gancarczyk, W. Manaj, R. Albrecht, R. Cygan, K. Krupa
Abstract This paper analyses the nickel based superalloy Inconel 713C casts typically used in high and low pressure turbines of aircraft engines. The ingots were manufactured in the Research and Development Laboratory for Aerospace Materials at the Rzeszów University of Technology. The superalloy structures were analysed by the following methods: X-ray diffraction orientation measurement and ultrasonic wave propagation. Ultrasonic techniques are mainly used to measure the blade wall’s thickness. Measurement accuracy is determined by the velocity of the ultrasonic wave in the material tested. This work evaluates the effect of the nickel-based superalloy microstructure on the velocity of the ultrasonic wave propagation. Three different macrostructures: equiax (EQ), directionally solidified (DS) and single crystal (SX) were analysed. The authors determined the crystal misorientation in the obtained casts as the deviation of [001] crystallographic direction from the withdrawal axis or the main axis of the ingots. The measurements performed allowed researchers to identify significant differences in the wave velocity between EQ, DS and SX structures.
摘要:本文对航空发动机高低压涡轮中常用的镍基高温合金Inconel 713C铸件进行了分析。这些钢锭是在Rzeszów科技大学航空航天材料研究与开发实验室制造的。采用x射线衍射取向法和超声波传播法对高温合金组织进行了分析。超声技术主要用于叶片壁厚的测量。测量精度由超声波在被测材料中的传播速度决定。本文研究了镍基高温合金组织对超声波传播速度的影响。分析了三种不同的宏观结构:等轴(EQ)、定向凝固(DS)和单晶(SX)。作者将所获得的铸件中的晶体取向偏差确定为[001]结晶学方向偏离了锭体的提取轴或主轴。通过测量,研究人员确定了EQ、DS和SX结构之间波速的显著差异。
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引用次数: 0
The Impact of Damage in Inconel 718 on Hardness Measured by the Vickers Method Inconel 718损伤对维氏法测定硬度的影响
Q4 Engineering Pub Date : 2015-12-01 DOI: 10.1515/fas-2015-0012
Maciej Malicki, Bartosz Madejski
Abstract To prevent failure of machine components it is necessary to measure material damage generated in a component throughout its entire lifetime. Damage can be quantified by means of damage parameters. This paper considers the usefulness of hardness measurements to evaluate damage parameter in Inconel 718. Vickers hardness tests were performed on a specimen with a variable cross section area after tensile testing. The specimen’s geometry enabled the evaluation of damage parameter in respect of hardness measurements made on one individual specimen.
摘要为了防止机械部件的失效,有必要对部件在其整个使用寿命中产生的材料损伤进行测量。损伤可以通过损伤参数来量化。本文讨论了硬度测量在评估英科乃尔718损伤参数中的作用。在拉伸试验后,对具有可变截面面积的试样进行维氏硬度试验。试样的几何形状使得对单个试样进行硬度测量的损伤参数的评估成为可能。
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引用次数: 2
期刊
Fatigue of Aircraft Structures
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