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Preparation of Samples used in Fatigue Testing of Aircraft Materials 飞机材料疲劳试验用试样的制备
Q4 Engineering Pub Date : 2015-12-01 DOI: 10.1515/fas-2015-0011
W. Manaj, Wojciech Wronicz, Andrzej Michałowski
Abstract The application of a new type of alloy requires the evaluation of its properties, which is typically achieved with destructive methods. For this purpose, among others, static and fatigue mechanical tests are performed. Tests are performed on standardized samples in a way which reflects the level of stress occurring in real elements. These tests should limit random errors associated with sample preparation. For this reason the proper preparation of samples is crucial, not only in terms of their geometric dimensions but also in terms of the residual stress level. A sample preparation process was developed, involving checking samples’ surface for cracks, scratches, roughness, and the state of stress. The measurements are performed with nondestructive methods so as not to affect the proceeding research. In this study, the residual stress and features of a mechanically prepared surface were characterized. The specimens were subjected to various surface finishes mainly, lathe turning and grinding surface conditions. The effects of residual surface stress (measured by XRD) were studied after machining and polishing.
一种新型合金的应用需要对其性能进行评估,这通常是通过破坏性方法来实现的。为此,除其他外,还进行了静态和疲劳机械试验。测试是在标准化样品上进行的,其方式反映了实际元件中发生的应力水平。这些测试应限制与样品制备相关的随机误差。因此,样品的适当制备是至关重要的,不仅在其几何尺寸方面,而且在残余应力水平方面。开发了样品制备工艺,包括检查样品表面的裂纹、划痕、粗糙度和应力状态。测量是用非破坏性的方法进行的,以免影响正在进行的研究。在本研究中,表征了机械制备表面的残余应力和特征。试样主要经受了各种表面处理、车削和磨削表面条件。研究了加工和抛光对残余表面应力的影响(XRD测量)。
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引用次数: 0
Conception of New Air Target SZERSZEŃ-2 新型空中目标的构想SZERSZEŃ-2
Q4 Engineering Pub Date : 2015-12-01 DOI: 10.1515/fas-2015-0008
P. Samoraj, Michał Sałaciński
Abstract The project to introduce modifications to the air target SZERSZEŃ has been undertaken by the Air Force Institute of Technology. SZERSZEŃ has been used by the Polish Army for 10 years, during which time a number of modifications were introduced. Given this fact, it was decided to develop a new version of this UAV based on the experience gained during its maintenance and operation. Another aspect of this project is to focus on improving the repeatability of production by optimizing the technology processes. To achieve this aim the new instrumentation for the production of composite parts in prepreg technology was designed. The paper reviews the production possibilities for this aircraft using a new technology and presents the advantages of the modified construction and the new technology.
摘要空军工学院承担了对空中目标SZERSZEŃ进行改造的项目。SZERSZEŃ已被波兰军队使用了10年,在此期间进行了一些修改。考虑到这一事实,决定根据在其维护和操作期间获得的经验发展这种无人机的一种新版本。该项目的另一个方面是通过优化技术流程来提高生产的可重复性。为实现这一目标,设计了用于预浸料复合材料零件生产的新型仪器。本文综述了采用新工艺生产该型飞机的可能性,并介绍了改进后的结构和新工艺的优点。
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引用次数: 1
Predictive Models for Transient Loads of the Vertical Stabilizer of an Aircraft developed using Canonican Correlation Analision 应用正则相关分析建立了飞机垂直尾翼瞬态载荷预测模型
Q4 Engineering Pub Date : 2015-12-01 DOI: 10.1515/fas-2015-0007
M. Dziendzikowski, Wojciech Zieliński, Łukasz Obrycki, M. Woch, P. Synaszko, K. Dragan, A. Leski
Abstract Knowledge about loads occurring in the structure during aircraft operation is vital from the point of view of the damage tolerance approach to aircraft design. In the best-life scenario, such information could be available from a network of sensors, e.g. strain gauges, installed in the aircraft structure to measure local stresses. However, operational loads monitoring (OLM) systems are still not widely applied. Instead, what is available is a set of flight parameters, which by the laws of inertia and aerodynamics help determine the dominant part of loads acting on a given element. This paper discusses the canonical correlation analysis (CCA) as a method for selecting the flight parameters used to predict aircraft loads. CCA allows for the identification of both different modes of stress distribution as well as flight parameters which are best suited for their prediction. The paper presents the application of this method to identify loads acting on the vertical stabilizer of an aircraft.
从飞机损伤容限设计的角度来看,了解飞机运行过程中结构中发生的载荷是至关重要的。在最佳使用寿命的情况下,这些信息可以从传感器网络中获得,例如安装在飞机结构中的应变仪,以测量局部应力。然而,运行负荷监测(OLM)系统仍未得到广泛应用。相反,可用的是一组飞行参数,根据惯性和空气动力学定律,这些参数有助于确定作用在给定元件上的载荷的主要部分。本文讨论了典型相关分析(CCA)作为一种选择用于预测飞机载荷的飞行参数的方法。CCA允许识别应力分布的不同模式以及最适合他们预测的飞行参数。本文介绍了该方法在飞机垂直尾翼载荷识别中的应用。
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引用次数: 0
The Verification of the Technical Conditions of a Combat-Trainer Jet’s Airframe 某型战斗教练机机体技术条件的验证
Q4 Engineering Pub Date : 2015-01-01 DOI: 10.1515/fas-2015-0006
M. Kurdelski, M. Stefaniuk, Wojciech Zieliński, Tomasz Bartoszek
Abstract The combat-trainer jet aircraft is an important element in the process of fighter pilot training. This type of aircraft provides a means of transition from basic training on low-speed propeller trainers to piloting high-speed and highly maneuverable fighter aircraft. Nowadays, in Poland, the PZL TS-11 “ISKRA” jet trainers, designed in 1960s, are employed for training purposes. Because of financial considerations this trainer hasn’t been yet replaced by modern aircraft that conforms to current specifications and needs. As is the case with other aircraft in service of the PLAF, the TS-11 fleet has a large reserve of remaining Hourly Service Life (HSL). This opens an opportunity to extend the Calendar Service Life (CSL), so as it matches the HSL. To this end, a series of technical and research activities needed to be undertaken. The Air Force Institute of Technology is conducting the necessary verification of airframe structural conditions in cooperation with the Military Aviation Works No. 1 J.S.C. (branch in Dęblin) responsible for the overhaul and repair operations. The AFIT’s activities in this program include: deformation analysis of the selected surface areas of the wing and the fuselage; assessment of hidden corrosion in riveted joints; non-destructive testing of selected riveted joints. This paper describes the deformation analysis. As of today, the first stage of the deformation inspection has been completed. At this stage, baseline surface measurements were obtained. Further inspections shall be performed cyclically. The future measurements will be used to establish the areas that deform due to the aircraft operation.
摘要战斗教练机是战斗机飞行员训练过程中的重要组成部分。这种类型的飞机提供了从低速螺旋桨教练机的基本训练过渡到驾驶高速和高机动性战斗机的手段。现在,在波兰,PZL TS-11“ISKRA”喷气式教练机是在1960年设计的,用于训练目的。由于财政方面的考虑,这种教练机还没有被符合当前规格和需求的现代飞机所取代。与plaaf服役的其他飞机一样,TS-11机队有大量剩余小时使用寿命(HSL)储备。这为延长日历服务寿命(CSL)提供了机会,使其与HSL相匹配。为此目的,需要进行一系列技术和研究活动。空军技术学院正在与负责大修和维修作业的军事航空工厂第一J.S.C. (Dęblin分支机构)合作,对机身结构条件进行必要的核查。AFIT在该项目中的活动包括:机翼和机身选定表面积的变形分析;铆接接头隐性腐蚀评价选定铆接接头的无损检测。本文对其进行了变形分析。截至今天,第一阶段的变形检测已经完成。在此阶段,获得了基线表面测量值。进一步的检查应周期性地进行。未来的测量将用于确定由于飞机操作而变形的区域。
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引用次数: 0
Composite Aerospace Structure Monitoring with use of Integrated Sensors 使用集成传感器的复合材料航空航天结构监测
Q4 Engineering Pub Date : 2015-01-01 DOI: 10.1515/fas-2015-0002
K. Dragan, M. Dziendzikowski, A. Kurnyta, Michał Sałaciński, S. Kłysz, A. Leski
Abstract One major challenge confronting the aerospace industry today is to develop a reliable and universal Structural Health Monitoring (SHM) system allowing for direct aircraft inspections and maintenance costs reduction. SHM based on guided Lamb waves is an approach capable of addressing this issue and satisfying all the associated requirements. This paper presents an approach to monitoring damage growth in composite aerospace structures and early damage detection. The main component of the system is a piezoelectric transducers (PZT) network integrated with composites. This work describes sensors’ integration with the structure. In particular, some issues concerning the mathematical algorithms giving information about damage from the impact damage presence and its growth are discussed.
当今航空航天工业面临的一个主要挑战是开发一种可靠且通用的结构健康监测(SHM)系统,允许直接对飞机进行检查和降低维护成本。基于导向兰姆波的SHM是一种能够解决这一问题并满足所有相关要求的方法。提出了一种监测复合材料航空结构损伤发展及早期损伤检测的方法。该系统的主要组成部分是压电换能器(PZT)网络与复合材料的集成。这项工作描述了传感器与结构的集成。特别地,讨论了从冲击损伤的存在和增长中给出损伤信息的数学算法的一些问题。
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引用次数: 0
The Application of Acoustic Anisotropy to Evaluation of Material Properties 声学各向异性在材料性能评价中的应用
Q4 Engineering Pub Date : 2015-01-01 DOI: 10.1515/fas-2015-0001
J. Krysztofik, W. Manaj, G. Socha
Abstract Structural properties of materials change under stress, temperature and work environment. These changes are generally unfavorable. They cause a reduction in strength of materials. This has an impact on the safety and service life of machines and constructions. In the chemical and petrochemical industry the destruction of a structure can be activated by chemical substances. In the energy industry, a key element in assisting the destruction is temperature. In aviation, the typical cause of damage is the process of fatigue. Regardless of the differences regarding/concerning the mechanisms of degradation, typical of the sectors of industry, the end result is the emergence of microvoids and microcracks in the material. In the final phase of the process, dominant cracks are formed. The term of measure of material damage, introduced by Kachanov and Rabotnow, can be effectively used also when considering the impact of microdamages on measurable macroscopic acoustic quantities. A damage parameter proposed by Johnson allows to correlate changes in acoustic birefringence of the material with the parameter describing the degree of damage. In this article the authors presented the nondestructive tests results concerning Inconel 718 alloy subjected to damage caused by plastic deformation. This paper focuses on the evaluation of acoustic properties in relation to the degradation of the materials tested.
材料的结构性能在应力、温度和工作环境下发生变化。这些变化通常是不利的。它们会降低材料的强度。这对机器和建筑物的安全性和使用寿命都有影响。在化学和石化工业中,化学物质可以激活结构的破坏。在能源工业中,协助破坏的一个关键因素是温度。在航空领域,典型的损坏原因是疲劳过程。不管在退化机制方面的差异,典型的工业部门,最终的结果是材料中出现微孔和微裂纹。在该过程的最后阶段,主要裂纹形成。由Kachanov和Rabotnow引入的材料损伤测量术语也可以有效地用于考虑微损伤对可测量的宏观声学量的影响。Johnson提出的损伤参数允许将材料的声学双折射变化与描述损伤程度的参数相关联。本文介绍了因科内尔718合金塑性变形损伤的无损检测结果。本文主要讨论了与被测材料退化有关的声学性能评价。
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引用次数: 2
The Effect of Environmental Flight Conditions on Damage Propagation in Composite Sandwich Structure 环境飞行条件对复合材料夹层结构损伤扩展的影响
Q4 Engineering Pub Date : 2015-01-01 DOI: 10.1515/fas-2015-0004
P. Synaszko, Michał Sałaciński, Ł. Kornas
Abstract The aim of the study was to determine the traceability of damage growth caused by inclusions of water in the composite sandwich structure. It was assumed that as a result of temperature changes during the flight and accompanying phase transformation, the zone containing water inclusions increases. The growth is caused by the destruction (mainly the tearing of walls) of the core. As part of the work, this assumption was verified experimentally. For the experiment to be successful it was necessary to simulate actual flight conditions. The simulation involved inducing phase transformations of water in the core cell as a function of time and temperature. Before and after the experiments the non-destructive tests using pulsed thermography were performed. The test results revealed an increase in the number of cells occupied by water. Adequate specimens were designed and manufactured. The study showed that cyclical changes in temperature affected the propagation of water in core sandwich structures. Further, it was found that the increase in the surface area of water-containing inclusions could be monitored using thermographic techniques.
摘要本研究的目的是确定复合材料夹层结构中水夹杂物损伤生长的可追溯性。假设由于飞行过程中温度的变化和伴随的相变,含水包裹体区域增大。生长是由岩心的破坏(主要是岩壁的撕裂)引起的。作为工作的一部分,这一假设得到了实验的验证。为了使实验成功,有必要模拟实际的飞行条件。模拟包括诱导核心细胞中水的相变作为时间和温度的函数。实验前后分别进行了脉冲热成像无损检测。测试结果显示被水占据的细胞数量增加。设计和制造了足够的样品。研究表明,温度的周期性变化影响了水在岩心夹层结构中的传播。此外,还发现可以使用热成像技术监测含水包裹体表面积的增加。
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引用次数: 5
Possibile Applications of Magnetic Microwires in Aviation 磁性微线在航空领域的可能应用
Q4 Engineering Pub Date : 2014-08-21 DOI: 10.2478/fas-2013-0002
K. Draganová, J. Blazek, D. Praslička, F. Kmec
Abstract Magnetic microwires have been rediscovered due to a number of the unusual magnetic properties and their potential applications. The paper concerns glass-coated magnetic microwires composed of a ferromagnetic metallic core with a diameter of 0.6 - 30 jj.m and of a glass coat with a thickness of 2 - 20 jj.m. The fabrication process and magnetic properties of these microwires are described. Due to their unique properties microwires can be used as a sensing element of sensors. Microwire-based sensors can be used in a wide range of aviation applications as magnetic field sensors, tensile stress sensors or temperature sensors. The main advantages of microwire-based sensors are associated with their small dimensions and weight, which play a very important role in aviation.
磁性微线由于其独特的磁性和潜在的应用前景而被重新发现。本文研究了一种由直径为0.6 - 30jj的铁磁金属芯组成的玻璃涂层磁性微线。厚度为2 - 20jj . M的玻璃涂层。介绍了这些微丝的制备工艺和磁性能。由于其独特的性能,微导线可以用作传感器的传感元件。基于微丝的传感器可以广泛应用于航空领域,如磁场传感器、拉伸应力传感器或温度传感器。微线传感器的主要优点是体积小、重量轻,在航空领域发挥着非常重要的作用。
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引用次数: 4
Advanced Magnetic Materials for Aeronautics 航空先进磁性材料
Q4 Engineering Pub Date : 2014-08-21 DOI: 10.2478/fas-2013-0006
M. Šmelko, D. Praslička, J. Blazek
Abstract In the field of magnetic sensors, magnetic microwires with positive magnetostriction are the materials of the future. Their mechanical and magnetic properties render them ideal materials for applications in aeronautics. A single microwire with a 40 jj.m diameter and a length of 10 mm is capable of capturing information about tensile stresses, magnetic fields, temperature and distance. This information is carried by a parameter called the Switching Field, HSW, which is specific for different types of microwire. Numerous physical qualities affect the HSW and through sensing of HSW, these qualities may be quantified. (A number of physical qualities affecting HSW can be sensed and quantified by means of a contactless induction method.) What distinguishes the system developed by the present authors from other measuring systems based on magnetic microwires is the positioning of a microwire outside the coil system. Thanks to this improvement it is possible to use microwires embedded directly in the construction material. Small dimensions microwires do not damage the structure of the construction material. The absence of a galvanic connection makes this technology even more interesting compared with traditional forge gauges. Offering the possibility of the simultaneous measuring of four parameters, this technology can be used in a wide range of aviation applications. Measurements of an external magnetic field can be usedfor the navigation and stabilization of an aerial vehicle. Tensile stress and distance measuring can be helpful to understand some processes occurring under the surface of the construction material and also to perform fatigue monitoring or structure load monitoring. Another big advantage of magnetic microwires is the low price. Just 1 gram of base material is sufficient to prepare about 40 km of microwire. All these features combine to offer us a material ideal for Smart Sensors, possibly available for use in the near future.
在磁传感器领域,具有正磁致伸缩的磁微线是未来的材料。它们的机械和磁性能使它们成为航空应用的理想材料。一根40jj的微丝。直径为M,长度为10mm,能够捕获有关拉伸应力,磁场,温度和距离的信息。这个信息是由一个叫做交换场(HSW)的参数携带的,它对不同类型的微线是特定的。许多物理特性影响高热量,通过对高热量的感知,这些特性可以被量化。(通过非接触式感应方法,可以感知和量化影响HSW的许多物理特性。)本文作者开发的系统与其他基于磁微线的测量系统的区别在于微线在线圈系统外的定位。由于这一改进,可以将微导线直接嵌入建筑材料中。小尺寸的微丝不会破坏建筑材料的结构。由于没有电连接,与传统的锻造量规相比,这种技术更加有趣。提供同时测量四个参数的可能性,该技术可用于广泛的航空应用。外部磁场的测量可用于飞行器的导航和稳定。拉伸应力和距离测量有助于了解建筑材料表面下发生的一些过程,也有助于进行疲劳监测或结构荷载监测。磁性微线的另一大优势是价格低廉。只需1克的基材就足以制备大约40公里长的微丝。所有这些特性结合在一起,为我们提供了一种理想的智能传感器材料,可能在不久的将来就可以使用。
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引用次数: 0
An On-Line Multiway Approach to In-Situ NDI Looking at the PZL-130TCII PZL-130TCII的在线多路原位无损检测方法
Q4 Engineering Pub Date : 2014-08-21 DOI: 10.2478/fas-2013-0001
K. Dragan, M. Dziendzikowski, A. Kurnyta, Adam Latoszek, A. Leski, S. Kłysz
Abstract Providing a reliable and universal Structural Health Monitoring (SHM) system allowing for remote aircraft inspections and a reduction of maintenance costs is a major challenge confronting the aerospace industry today. SHM based on guided Lamb waves is one of the approaches capable of addressing the issue while satisfying all the associated requirements. This paper presents a holistic approach to the continuous real time damage growth monitoring and early damage detection in aircraft structure. The main component of the system is a piezoelectric transducers (PZT) network. It is complemented by other SHM methods: Comparative Vacuum Monitoring (CVMTM) and Resistance Gauges at selected aircraft hot spots. The paper offers the description of damage detection capabilities including the analysis of data collected from the PZL-130 Orlik aircraft full-scale fatigue test.
提供一个可靠和通用的结构健康监测(SHM)系统,允许远程飞机检查和降低维护成本是当今航空航天工业面临的主要挑战。基于导向兰姆波的SHM是一种能够在满足所有相关要求的情况下解决这一问题的方法。提出了一种飞机结构连续实时损伤生长监测和早期损伤检测的整体方法。该系统的主要组成部分是压电换能器(PZT)网络。此外,还有其他SHM方法:在选定的飞机热点进行比较真空监测(CVMTM)和电阻计。本文提供了损伤检测能力的描述,包括从PZL-130 Orlik飞机全尺寸疲劳试验中收集的数据分析。
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引用次数: 1
期刊
Fatigue of Aircraft Structures
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