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STUDY OF THE BEHAVIOUR FOR THE WORK EQUIPMENT OF A FORKLIFT DURING THE WORKING PROCESS USING FINITE ELEMENT ANALYSIS 用有限元分析方法研究了铲车工作设备在工作过程中的行为
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.3.219
M. A. Potîrniche, G. Căpățână
Industrial manipulators and robots play a very important role in the current process of advanced industrialization. The use of industrial robots has led to increased labor productivity, human replacement in hazardous work situations, increased product quality, rapid recovery of investment. Supple automation, the highest level of programmable automation, is organized into computer-driven production cells and serviced by one or more industrial robots. The transformation of production systems from the human-machine system to the human-robot-machine system has replaced the human in the process of performing dangerous or uncomfortable works. The diversity of definitions given to industrial robots and the lack of consensus on the notion of "industrial robot" is a premise for opening new horizons in trying to bring the machine closer to human perfection. The present paper aims to conduct a study of the behavior for the work equipment of a forklift during the work process. The tool used to conduct the study was finite element analysis using specialized Solid Edge software. A 3D model of the forklift's work equipment was introduced in Solid Edge and a dynamic analysis was performed, which led to the equipment's eigenmodes and eigenfrequencies. The displacement of the nodes of the structure in the first 10 eigenmodes of vibration and the potential deformation energy accumulated by the system were chosen for visualization, suggestive results and especially important for the specialists in the domain of construction equipments.
工业机械手和机器人在当前先进工业化进程中发挥着非常重要的作用。工业机器人的使用提高了劳动生产率,在危险的工作环境中进行了人工替代,提高了产品质量,并迅速收回了投资。Supple自动化是最高级别的可编程自动化,它被组织成计算机驱动的生产单元,并由一个或多个工业机器人提供服务。生产系统从人机系统向人-机-机系统的转变已经取代了从事危险或不舒服工作的人。工业机器人定义的多样性以及对“工业机器人”概念缺乏共识,是试图让机器更接近人类完美的新视野的前提。本文旨在对叉车工作设备在工作过程中的行为进行研究。用于进行研究的工具是使用专门的Solid Edge软件进行有限元分析。在Solid Edge中引入了叉车工作设备的三维模型,并对其进行了动力学分析,得出了设备的本征模和本征频率。选择结构节点在前10个振动本征模中的位移和系统积累的潜在变形能进行可视化,得出了有启发性的结果,对建筑设备领域的专家来说尤其重要。
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引用次数: 0
Silesian University of Technology, Gliwice, Poland 西里西亚理工大学,波兰格里维兹
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.3.176
I. Olaru
An efficient MQL system (Minimal Quantity Lubrification) ensures the proper cooling of the various moving parts, resulting in the cutting process on the machine tools. The introduction of MQL systems responds to the growing demand in the industry with a whole host of real benefits. The geometry of the nozzle influences the flow parameters of the coolant; these parameters can also be influenced by the nature of the fluid or liquids used. The nozzle of the cooling system has a convergent-divergent geometry, the dispersion of the fluid in the areas to be processed being better. A high temperature in the working area above a certain critical value can be harmful to the quality of the surface and can have some negative influences on the life of the cutting tool. MQL-type cooling systems combine different cooling fluids to achieve better cooling and lubrication of the cutting area. Following the simulations performed, the coolant speeds depend on the length of the analyzed nozzle, we can see that the speed has a lower value in the initial section of the nozzle which increases at the nozzle outlet. After exiting the convergence-divergence nozzle, the fluid jet velocity decreases in proportion to the fluid jet length, the simulation of these phenomena can optimize the geometry for the chosen purpose. The present paper aims to analyze the types of coolants and their correct choice, temperature control resulting from the cutting process is achieved due to the correct distribution of cooling fluids in the processing area, optimization can be achieved through computer simulation.
高效的MQL系统(最小润滑量)可确保各种运动部件的适当冷却,从而实现机床的切削过程。MQL系统的引入响应了行业中不断增长的需求,带来了一系列真正的好处。喷嘴的几何形状影响冷却剂的流动参数;这些参数也可能受到所使用的一种或多种流体的性质的影响。冷却系统的喷嘴具有收敛-发散的几何形状,流体在待处理区域中的分散性更好。工作区域的高温超过一定的临界值可能会对表面质量有害,并可能对刀具的寿命产生一些负面影响。MQL型冷却系统将不同的冷却液结合在一起,以实现对切割区域更好的冷却和润滑。根据进行的模拟,冷却剂速度取决于分析喷嘴的长度,我们可以看到,在喷嘴的初始部分,速度值较低,在喷嘴出口处增加。在离开会聚-发散喷嘴后,流体射流速度与流体射流长度成比例下降,对这些现象的模拟可以优化所选目的的几何形状。本文旨在分析冷却剂的类型及其正确选择,由于冷却液在加工区的正确分布,实现了切割过程中产生的温度控制,可以通过计算机模拟实现优化。
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引用次数: 5
MORPHOLOGICAL DETAILS OF STRAIN-INDUCED MARTENSITE IN COLD-ROLLED Cr – Ni STEEL Cr–Ni冷轧钢应变诱发马氏体的形态细节
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.3.112
A. Kurc-Lisiecka
"The investigation presents the evolution of strain-induced martensite during cold rolling of AISI 304 stainless steel at 10% and 50% degree of deformation. The morphologies and characteristics of ’ martensite have been studied using optical-image analysis, scanning and transmission electron microscope. The influence of strain-induced martensite on mechanical properties and hardness of AISI 304 steel have been reported. Plastic deformation during the cold rolling of AISI 304 steel induces a martensitic transformation (γ→α’) in the whole range of applied deformation degree. The equiaxial grains of austenite containing annealing twins were observed within the microstructure of steel at delivery state. During the deformation process the shape of austenite grains was changed into long slim bands parallel to the rolling direction. Many shear bands and micro-twins were observed in the microstructure at large deformations degrees. The martensite, which was formed as a result of the transformation (γ→α’) induced by deformation, has a distinct influence on properties of the investigated steel grade. It was found that the effect of steel hardening is a result of a significant increase of the volume fraction of the ’-martensite in the structure. "
研究了AISI304不锈钢在10%和50%变形度下冷轧过程中应变诱发马氏体的演变’ 利用光学图像分析、扫描电镜和透射电镜对马氏体进行了研究。报道了应变诱发马氏体对AISI 304钢力学性能和硬度的影响。AISI 304钢冷轧过程中的塑性变形引起马氏体相变(γ→α’)在整个应用变形程度的范围内。在交货状态下,在钢的微观组织中观察到含奥氏体退火孪晶的等轴晶粒。在变形过程中,奥氏体晶粒的形状转变为平行于轧制方向的细长带。在大变形程度下,在微观结构中观察到许多剪切带和微孪晶。马氏体是由转变(γ→α’)对所研究钢种的性能有明显影响。研究发现,钢的硬化作用是由于’-结构中的马氏体。“
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引用次数: 1
STUDY ON OPTIMIZING MATERIALS FOR 3D GRIPPER PRINTING 三维夹持打印材料优化研究
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.2.174
Emilian Păduraru, C. Dumitraș, D. Chitariu, Florin Chifan
The purpose of this paper is to identify the material that offers optimal characteristics in terms of cost, strength and weight. This is necessary because more and more composite materials and 3D printing are being used in the construction of robots, including the gripper. In this context, two types of materials are considered possible to be used in the construction of grippers. Samples are made in different 3D printing modes; the Taguchi method is applied to identify the optimal values. A finite element analysis was also performed in order to verify the characteristics of the materials introduced in the program by comparison with the experimental results in order to use them in the analysis of a new gripper solution. As they will follow, PLA material with 100% infill, 0,17mm layers thickness and 45° raster angle has the greatest resistance at extension. This material definition will be used in future research to the entire model of the gripper to see the behavior in different conditions given by the current requirements.
本文的目的是确定在成本、强度和重量方面具有最佳特性的材料。这是必要的,因为越来越多的复合材料和3D打印被用于机器人的构建,包括夹具。在这种情况下,两种类型的材料被认为可以用于夹具的构造。样品以不同的3D打印模式制作;应用田口方法来识别最优值。还进行了有限元分析,以通过与实验结果进行比较来验证程序中引入的材料的特性,从而将其用于分析新的夹持器解决方案。如下所述,具有100%填充、0,17mm层厚度和45°光栅角的PLA材料在延伸时具有最大的阻力。该材料定义将用于未来对夹持器整个模型的研究,以了解当前要求给出的不同条件下的行为。
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引用次数: 0
THE INFLUENCE OF THE THERMAL REGIME ON THE GUIDEWAYS OF THE MAIN ACTUATION OF A GANTRY TYPE CNC MACHINE 热状态对龙门型数控机床主作动机构导轨的影响
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.2.181
L. Petrea, G. Stan, Cătălin Drob
CNC Gantry Type Machine Tools with great distance between slides (gantry milling machines, plasma and laser gantry cutting machines, vertical lathe machines, etc) are used extensively in the manufacturing of large and long components. Because this type of Machine Tool it is used to machine large parts at high speeds, significant heat will be produce at the cutting tool level and transmitted thru the tool holder to the ram or spindled and then to the ream case guideways. Heat it’s also generated when using a ball screw actuation for the main axis because of the friction forces at the ball screw level. Due to material expansion, the heat generated during the machining process can influence the precision of the Machine Tool. In this paper, finite element analysis (FEA) was used to analyze the influence of the temperature on the rigidity of the Machine Tool guideways. The results of the studies performed will provide the machine tool builder with important information regarding the points that need to be address in order to help in improving thermal compensation.
大间距数控龙门机床(龙门铣床、等离子和激光龙门切割机、立式车床等)广泛用于制造大型和长部件。因为这种类型的机床用于高速加工大型零件,所以在切削工具层面会产生大量热量,并通过刀架传递到冲头或旋压,然后再传递到铰缸导轨。由于滚珠丝杠水平的摩擦力,在主轴上使用滚珠丝杠驱动时也会产生热量。由于材料膨胀,加工过程中产生的热量会影响机床的精度。本文采用有限元分析方法分析了温度对机床导轨刚度的影响。所执行的研究结果将为机床制造商提供关于需要解决的点的重要信息,以帮助改进热补偿。
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引用次数: 0
"INCREASING THE POSITIONING ACCURACY OF THE FEED KINEMATIC LINKAGES OF CNC MACHINE TOOLS THROUGH THE CALIBRATION METHOD " 通过标定方法提高数控机床进给运动机构的定位精度
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.2.245
A. Stoica, G. Stan, Cătălin Drob
The accuracy of a CNC machine tool is one of the most important parameters that make the geometry and dimensions of the work pieces comply with the tolerance limits specified through the designer’s technical drawing. When a machine tool is handed over to the customer it is compliant in terms of the accuracy limits specified in the documentation but, after a time interval of usage, because of the wear of the components in relative motion and machine exploitation conditions. This work suggests an innovating method of testing the accuracy of a CNC machine tool by using the “calliper”, with a view to enhancing the positioning accuracy of the feed kinematic linkages. After designing and manufacturing this device, the measurement of the target points on the coordinate measuring machine is necessary, so that this device becomes a “calliper”. For inspecting the machine tool, the “calliper” is located on the machine table, being measured at the target points by means of the probe with the tactile shooter that belongs to the machine. The measurement results are stored and compared to the results of the measurements performed through the coordinate measuring machine. In function of the two measurements the related corrections of the errors will be done in the software of machine tool numerical control.
数控机床的精度是使工件的几何形状和尺寸符合设计人员通过技术图纸规定的公差范围的最重要参数之一。当机床交付给客户时,它符合文件中规定的精度限制,但经过一段时间的使用间隔后,由于相对运动和机器使用条件下部件的磨损。本文提出了一种利用“卡尺”测试数控机床精度的创新方法,以提高进给运动机构的定位精度。该装置设计制造完成后,需要在三坐标测量机上对目标点进行测量,使该装置成为一个“卡尺”。为了检查机床,“卡尺”位于机床的工作台上,用属于机床的触觉射手的探头在目标点上进行测量。测量结果被存储,并与通过坐标测量机进行的测量结果进行比较。根据这两种测量结果,在机床数控软件中对误差进行相应的修正。
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引用次数: 0
CUSTOMISED INFILL PATERNS FOR STREGHTENED 3D PARTS 用于加固三维零件的定制填充板
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.3.265
V. Teodor, R. Crăciun, G. Moroșanu
The development of rapid prototyping technologies generates a strong concern for saving all types of materials while maintaining, or even increasing, the strength of 3d printed parts. One way to partially meet this requirement is to make models with a low degree of filling. However, the types of predefined filling structures, defined in the slicing programs, are relatively small in number, being based on repetitive patterns. In this paper it is proposed to make a specimen with a filling structure adapted to the expected stress that appear during operation. Model design can be done in any computer-aided design environment. The deformations of the modified specimen were compared with the deformations of some models with predefined filling structures, under the conditions of maintaining the same loads. This comparison allows to verify the strength of the specimen, under the conditions of using the same volume of material, compared to the models with predefined structure. In addition, conclusions can be drawn regarding the strength of various filling patterns and the time required to print the specimen. The favorable results create the premises of developing an algorithm that can allow the generation of some filling models optimized for different types of loads and eventually the possibility of applying the same concept of custom filling structure for other rapid prototyping technologies.
快速原型技术的发展引起了人们对节省所有类型材料的强烈关注,同时保持甚至提高3d打印零件的强度。部分满足这一要求的一种方法是制作填充度较低的模型。然而,切片程序中定义的预定义填充结构的类型数量相对较少,是基于重复模式的。在本文中,建议制作一种具有填充结构的试样,该填充结构适合于操作过程中出现的预期应力。模型设计可以在任何计算机辅助设计环境中进行。在保持相同载荷的条件下,将修改后的试样的变形与具有预定义填充结构的一些模型的变形进行了比较。这种比较允许在使用相同体积材料的条件下,与具有预定义结构的模型相比,验证试样的强度。此外,可以得出关于各种填充图案的强度和打印样本所需的时间的结论。有利的结果为开发一种算法创造了前提,该算法可以生成针对不同类型负载优化的一些填充模型,并最终有可能将相同的自定义填充结构概念应用于其他快速原型技术。
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引用次数: 0
"CONTROL OF SHIP FIN STABILIZERS BY A PID CONTROLLER: A NUMERICAL ANALYSIS " 舰船尾翼稳定器pid控制的数值分析
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.2.40
D. Deleanu, C. Dumitrache, M. Turof
The reduction of ship roll motion is important in order to prevent damage to cargo, to allow the crew to work efficiently and to provide comfort for the passengers. There are passive devices like bilge keels or anti – roll tanks and active devices like gyrostabilizer and stabilizing fins which are commonly used to generate an opposed moment to the wave and wind excitation roll moments in response to the command of a control system. The paper presents numerical results of using a Proportional - Integral – Derivative (PID) controller for damping the roll motion of a fishing boat equipped with a fin stabilizer system and sailing in regular waves. The nonlinear roll equation, which includes B1 type damping and quantic restoring, besides the wave excitation moment and moment generated by fins, was linearized for relative small roll angles. The role of PID controller was to generate the corrective roll moment through the controlled fins in order to stabilize the roll motion. The thresholds for the controller’s gains were determined using the Laplace transform and Routh – Hurwitz criterion. A simple but precise iterative scheme was used for the rapid integration of the system equations of motion in three cases: only proportional (P) component, proportional and derivative (PD) components and full PID controller. The numerical simulations have showed that all the analysed variants achieved roll reduction satisfactorily.
为了防止货物受损,使船员高效工作,并为乘客提供舒适度,减少船舶侧倾运动是重要的。有一些被动装置,如舱底龙骨或防侧倾罐,还有一些主动装置,如陀螺稳定器和稳定鳍,通常用于根据控制系统的命令产生与波浪和风激横摇力矩相反的力矩。本文给出了使用比例-积分-微分(PID)控制器对装有减摇鳍系统的渔船在规则波浪中航行时的横摇运动进行阻尼的数值结果。对于相对较小的滚转角,对非线性滚转方程进行了线性化,该方程包括B1型阻尼和量子恢复,此外还包括波浪激励力矩和翅片产生的力矩。PID控制器的作用是通过受控的翅片产生校正的侧倾力矩,以稳定侧倾运动。控制器增益的阈值是使用拉普拉斯变换和Routh–Hurwitz准则确定的。采用一种简单而精确的迭代方案对三种情况下的系统运动方程进行快速积分:仅比例(P)分量、比例和导数(PD)分量以及全PID控制器。数值模拟表明,所有分析的变体都令人满意地实现了减摇。
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引用次数: 0
SOLAR RADIATION SIMULATION DEVICE FOR INVESTIGATION OF THERMAL AND PHOTOVOLTAIC PANELS 太阳辐射模拟装置,用于研究热板和光伏板
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.3.76
S. Hudișteanu, Cristian Chereches, F. Țurcanu, N. Taranu, M. Verdeș, Ana-Diana Ancaş, I. Hudișteanu, D. Ungureanu, RA Polcovnicu
The paper presents the design and execution of a solar radiation simulation device, which ensures the adequate operation of thermal and photovoltaic panels by using light sources which have a spectrum close to the one produced by sun at minimum investment costs. The equipment is used for the experimental tracking of the behaviour of photovoltaic panels and solar thermal panels for both short and longer time intervals. The solar radiation simulation device has been developed to provide the radiation necessary for the evaluation of the efficiency and the heating of the solar panels exposed to sun. A system consisting of six OSRAM Ultravitalux 300W high-pressure lamps has been adopted, offering an optimized solution, both qualitatively and economically. The main steps achieved during its execution were: design, pre-dimensioning, verification, final dimensioning, execution and testing. According to the final tests, it was concluded that the proposed device can provide the quantitative and qualitative parameters required for solar radiation simulation in case of laboratory tests.
本文介绍了一种太阳辐射模拟装置的设计和执行,该装置通过使用光谱与太阳产生的光谱接近的光源,以最低的投资成本确保热板和光伏板的充分运行。该设备用于在短时间和长时间间隔内对光伏电池板和太阳能热电池板的行为进行实验跟踪。已经开发了太阳能辐射模拟装置,以提供评估暴露在阳光下的太阳能电池板的效率和加热所需的辐射。采用了由六个OSRAM Ultravitaux 300W高压灯组成的系统,在质量和经济上都提供了优化的解决方案。在执行过程中实现的主要步骤是:设计、预先确定尺寸、验证、最终确定尺寸、执行和测试。根据最终测试,得出的结论是,在实验室测试的情况下,所提出的装置可以提供太阳辐射模拟所需的定量和定性参数。
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引用次数: 1
HEAT TRANSFER OPTIMIZATION OF AN ELECTRONIC CONTROL UNIT IMMERSED IN NATURAL CONVECTION COOLANT 浸没在自然对流冷却剂中的电子控制单元的传热优化
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.3.92
Cristina Georgiana Lateş, Cristina Mihaela Dragan, C. Dumitraș
The current paper aims to present a thermal dissipation optimization for an Electronic Control Unit (ECU) cooled with thermal paste. The improvement consists of replacing the inside air of the module with four single-phase dielectric coolants in natural convection and one silicone elastomer compound, each of which has a higher thermal conductivity than air. Two distinct experiments were performed: electronics immersed in coolant with and without thermal paste, exposed to an ambient temperature of between -40°C and 105°C. Temperature measurements on the hot spots of these solutions were compared to electronic modules that are cooled only with thermal paste.
本文旨在提出一种用热膏冷却的电子控制单元(ECU)的散热优化方法。改进包括用四种自然对流的单相介电冷却剂和一种硅弹性体化合物代替模块的内部空气,每种化合物的热导率都高于空气。进行了两个不同的实验:将电子设备浸入有或没有热膏的冷却剂中,暴露在-40°C至105°C的环境温度下。将这些解决方案的热点温度测量值与仅用热膏冷却的电子模块进行了比较。
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引用次数: 0
期刊
International Journal of Modern Manufacturing Technologies
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