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CLAW FOR ROUND BALES 抓圆捆
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.2.159
G. D. Muscă Anghelache, G. Căpățână, M. A. Potîrniche
The claw for round bales is an attachment to the base machine of a front loader. This is used in agriculture for handling of big sized straw bales. Arms opening respectively, closing, are performed with different speeds to allow claws removal from bales stack without damaging the nearby bales. The strong construction ensures handling of big sized bales. The needed force during transport is provided by two hydraulic cylinders and hydraulic safety valve. For making the transport systems used in agriculture, it is useful to make computer aided simulations, to obtain some virtual models for such equipment. This paperwork presents how the claw for round bales handling can be designed, starting from needed parameters (bale size, bale weight, lifting capacity, etc.) and farmer’s requirements. We went through the stages of computer aided engineering taking into account various requirements of the farmers. The claw for bales handling is attached to a front loader or a tractor based upon the equipment fleet the farmers own. The parametric modeling of the claw type attachment for round bales was done by using NX 7.5 specialized software. This software uses powerful tools for modeling, allowing the use of the most efficient techniques for advanced modeling – from explicit modeling of solids and surfaces to parametric and direct modelling.
圆形捆爪是前装载机基础机器的附件。这在农业中用于处理大尺寸的稻草包。臂分别以不同的速度打开和关闭,以便在不损坏附近捆的情况下从捆堆中取出爪。坚固的结构确保了对大尺寸捆的处理。运输过程中所需的力由两个液压缸和液压安全阀提供。对于制造用于农业的运输系统,进行计算机辅助模拟是有用的,以获得此类设备的一些虚拟模型。本文件介绍了如何从所需参数(捆尺寸、捆重量、提升能力等)和农民要求开始设计圆形捆处理爪。考虑到农民的各种要求,我们经历了计算机辅助工程的各个阶段。根据农民拥有的设备,捆处理爪连接到前装载机或拖拉机上。利用NX7.5专用软件对圆捆爪形附件进行了参数化建模。该软件使用强大的建模工具,允许使用最有效的技术进行高级建模——从实体和曲面的显式建模到参数化和直接建模。
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引用次数: 0
ANALYSIS OF GREASING AND WEAR PROCESSES ON THE SLIDING BEARINGS OF A NAVAL PROPULSION ENGINE 海军推进发动机滑动轴承润滑与磨损过程分析
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.2.264
M. Turof, D. Deleanu
"In recent years maritime and inland waterway transport have developed unprecedentedly in close agreement with the rapid pace of industrialization and the increase in domestic and foreign freight traffic. This led to the development and upgrading of naval equipment. Thus, a series of programs have also been developed in the field of operation and maintenance of naval equipment. This also involved certain upgrades in the field of equipment maintenance and implicitly in terms of lubrication and increasing the service life to their nominal parameters. This development of shipping also included the development of engine oils. an important part of the safe operation of naval propulsion engines. Nothing is more important for the life of an internal combustion engine than proper lubrication and oil filtration for the engine and other moving parts. This paper aims to analyze the lubrication systems and the wear processes at the sliding bearings of the engine assembly for a marine propulsion engine. The last part of the paper presents the thermal calculation of the sliding bearings both due to the fluid friction and the heat release from the engine. The reference engine considered in the calculation of the lubrication system was a naval engine type ROLLS-ROYCE-B32: 40L8P with a rated power of 4000 kW. Starting from the oil flow required for lubrication, the oil flow required to dissipate the heat from the bed bearing was determined. "
“近年来,随着工业化的快速发展和国内外货运量的增加,海上和内河运输得到了前所未有的发展。这导致了海军装备的发展和升级。因此,在海军装备的操作和维护领域也制定了一系列计划在设备维护领域的某些升级,以及在润滑方面的某些升级和将使用寿命增加到其标称参数。航运业的发展还包括机油的开发。是海军推进发动机安全运行的重要组成部分。对于内燃机的寿命来说,没有什么比发动机和其他运动部件的适当润滑和机油过滤更重要的了。本文旨在分析船用推进发动机发动机总成滑动轴承的润滑系统和磨损过程。本文的最后一部分介绍了滑动轴承由于流体摩擦和发动机散热引起的热计算。润滑系统计算中考虑的参考发动机是ROLLS-ROYCE-B32:40L8P型海军发动机,额定功率为4000kW。从润滑所需的油流量开始,确定了消散底座轴承热量所需的机油流量。“
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引用次数: 0
THE EFFECT OF USE OF UNCONVENTIONAL POWER GENERATION SYSTEMS ON THE SAFETY OF NAVIGATION 非常规发电系统对航行安全的影响
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.3.282
Mihail-Vlad Vasilescu, F. Panaitescu, M. Panaitescu, A. Scupi, I. Voicu
By using a hybrid system formed from two unconventional energy devices large vertical wind turbines and FLETTNER Balloon and a conventional source of energy, ship owners can save a great deal of fuel, thus making substantial savings and not least, reducing pollution, making environmentally friendly ships. Unfortunately, the legislation in force does not allow ships to enter ports with unconventional energy sources. For this reason, unconventional energy sources will be used only during transoceanic crossings or during longer journeys. In this article major points are: 1) the influence of the FLETTNER helium Balloon on the manoeuvrability and road stability of the ship; 2) the influence of large Vertical wind turbines installed on the deck of the container ship on the manoeuvrability and road stability of the ship; 3) the calculation of the stability of the ship with the FLETTNER Balloon with helium coupled and with the 4 Vertical wind turbines installed on the ship's deck; 4) modelling the phenomena regarding the comparative analysis of the forces in the FLETTNER Balloon and in the large Vertical wind turbines. As results were obtained: 1) velocity and pressure distributions, forces and kinetic energies for the FLETTNER Balloon in various weather conditions, with winds of 10 and 20 m / s respectively from different directions: 00, 300, 600, 900 in various planes; 2) the distributions of speeds and pressures, forces and kinetic energies studied individually for each of the four large vertical wind turbines at winds of 10 m/s and 20 m/s respectively in various planes, segregated according to the position of port bow, starboard and stern port, starboard. This development was due to the growing demands to solve various problems at the industrial level, coming to the aid of many engineers who wanted an improvement in the equipment used, but did not have the financial support to perform experiments.
通过使用由两个非常规能源设备——大型垂直风力涡轮机和FLETTNER Balloon和传统能源形成的混合系统,船东可以节省大量燃料,从而节省大量开支,尤其是减少污染,制造环保船舶。不幸的是,现行立法不允许船只使用非常规能源进入港口。因此,非常规能源只能在越洋或长途旅行中使用。本文的主要内容有:1)FLETTNER氦气球对船舶操纵性和航行稳定性的影响;2) 安装在集装箱船甲板上的大型垂直风力涡轮机对船舶操纵性和道路稳定性的影响;3) 使用装有氦气的FLETTNER气球以及安装在甲板上的4台垂直风力涡轮机对船舶的稳定性进行计算;4) 对FLETTNER气球和大型垂直风力涡轮机中的力的比较分析现象进行建模。结果表明:1)在不同天气条件下,不同方向的风速分别为10和20 m/s时,FLETTNER气球的速度和压力分布、力和动能:在不同的平面上分别为00、300、600、900;2) 分别在10米/秒和20米/秒的风速下,对四台大型垂直风力涡轮机在不同平面上的速度、压力、力和动能的分布进行了单独研究,并根据左舷船头、右舷和船尾左舷、右舷的位置进行了分离。这一发展是由于解决工业层面各种问题的需求不断增长,这得到了许多工程师的帮助,他们希望改进所使用的设备,但没有进行实验的资金支持。
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引用次数: 0
A NEW PSO-BASED ALGORITHM FOR AN OPERATIONAL MANAGEMENT PROBLEM 运营管理问题的一种新的基于粒子群算法
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.3.299
A. Vilcu, I. Herghiligiu, I. Verzea, Raluca P. Lazarescu
Operational management issues represent a permanent challenge for the current economic environment and the research activity. This research will model a Travelling Salesman Problem (TSP). The complexity of this fundamental problem (np-hard) allows a chance to apply and develop heuristic methods and evolutionary algorithms along with exact methods (dynamic programming, branch & bound). This paper proposes a new discrete algorithm to solve the TSP based on the Particle Swarm Optimization (PSO) technique. The features of this method are fast determination through an iterative process of the optimal problem, the generalised search in all the solutions, and the avoidance of the local optimal. To avoid premature convergence, we have introduced a new operator with a new mathematical function, and we have proposed new techniques for measuring and maintaining population diversity. We tested the algorithm's performance by applying it to numerical instances and compared it to the solutions and performance provided by other evolutionary algorithms. By delaying the convergence process, the new algorithm PSO offers reasonable solutions in terms of quality comparable to those offered by different evolutionary algorithms tested. At the end of the research, we highlighted the conclusions, limitations, and new techniques based on the PSO algorithm.
运营管理问题是当前经济环境和研究活动面临的永久性挑战。本研究将对旅行推销员问题(TSP)进行建模。这个基本问题的复杂性(np-hard)使我们有机会应用和开发启发式方法和进化算法以及精确方法(动态规划、分枝定界)。本文提出了一种基于粒子群优化(PSO)技术的离散TSP算法。该方法的特点是通过迭代过程快速确定最优问题,对所有解进行广义搜索,并避免局部最优。为了避免过早收敛,我们引入了一种具有新数学函数的新算子,并提出了测量和保持种群多样性的新技术。我们通过将该算法应用于数值实例来测试其性能,并将其与其他进化算法提供的解和性能进行了比较。通过延迟收敛过程,新算法PSO在质量方面提供了合理的解决方案,与测试的不同进化算法提供的解决方案相当。在研究的最后,我们强调了基于PSO算法的结论、局限性和新技术。
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引用次数: 0
STUDY OF LASER CLADDING OF COMPOSITE COATINGS 复合涂层的激光熔覆研究
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.2.121
A. Lisiecki
Laser cladding is often used for manufacturing of protective coatings due to limited heat input. The thermal conditions are decisive for the microstructure and thus the properties. In this study Ni-based powder with addition of WC particles was used laser cladding with the TruDisk 3302 laser. Tests were conducted at different energy input (heat transfer efficiency not considered). Powder was fed directly into the melt pool by a single coaxial nozzle set in front of the melt pool. The influence of basic laser cladding parameters on the geometry, microstructure and hardness was determined. The heat input of laser cladding has significant effect on chemical and phase composition, as well as microstructure. The obtained coatings have typical composite structure with NiCr metallic matrix and WC carbides. The lower energy input of laser cladding is beneficial providing limited penetration depth, dilution, and preferable distribution and high share of tungsten carbides. However, too low energy input at the chosen technological conditions will lead to the lack of fusion. The share of carbides on cross section of the coatings produced at minimum heat input is over 50%, while for the maximum heat input the share is below 20%.
由于热输入有限,激光熔覆通常用于制造保护涂层。热条件是决定性的微观结构,从而性能。本研究采用添加WC颗粒的ni基粉末与TruDisk 3302激光器进行激光熔覆。在不同的能量输入下进行测试(不考虑传热效率)。通过设置在熔池前的单个同轴喷嘴,将粉末直接送入熔池。确定了激光熔覆基本参数对熔覆层几何形貌、显微组织和硬度的影响。激光熔覆的热输入对熔覆材料的化学成分、物相组成和显微组织有显著影响。所得涂层具有典型的NiCr金属基体和WC碳化物复合结构。较低的能量输入有利于提供有限的渗透深度,稀释和良好的分布和高碳化钨的份额。然而,在所选择的技术条件下,过低的能量输入将导致聚变的缺乏。在最小热输入条件下,涂层截面上碳化物的比例大于50%,而在最大热输入条件下,涂层截面上碳化物的比例低于20%。
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引用次数: 1
SPIRAL TURBINE CASING - IMPELLER ASSEMBLY DESIGN AND FLUID FLOW ANALYSIS 蜗壳-叶轮总成设计及流体流动分析
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.2.69
C. Dumitrache, D. Deleanu
Turbine is a hydraulic engine where energy transfer occurs both based on the kinetic energy and potential (pressure) of the water. In this article we have designed the Spiral Turbine Casing – Impeller assembly with dimensions, geometry from technical documentation forms and the articles of other authors. CAD design of this assembly is a challenge and was done using .NX SIEMENS. The study of the fluid flow was done with ANSYS CFX by importing this assembly, some conclusions were drawn regarding the fluid velocities and the pressure field. The cavitation phenomenon that may occur in the operation of the turbine was also taken into account and some conclusions were drawn regarding the effects of this phenomenon. If the presence of vapours in the hydraulic circuit is found, then the cavitation can develop and this fact can be highlighted with Vapour Volume Fraction.
涡轮机是一种水力发动机,能量传递是基于水的动能和势能(压力)进行的。在本文中,我们设计了螺旋涡轮机匣-叶轮组件的尺寸,几何形状的技术文件形式和其他作者的文章。该总成的CAD设计具有一定的挑战性,采用西门子的。nx软件完成。通过导入该组件,在ANSYS CFX中对流体流动进行了研究,得出了流体速度和压力场的一些结论。考虑了水轮机运行过程中可能出现的空化现象,并对空化现象的影响进行了分析。如果发现液压回路中存在蒸汽,则会产生空化,这一事实可以用蒸汽体积分数来突出显示。
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引用次数: 0
EFFECT OF SPRING STACKING STIFFNESS ON AXIAL FORCE AND DISPLACEMENTS OF ANGULAR CONTACT SPINDLE BEARINGS 弹簧堆积刚度对角接触主轴轴承轴向力和位移的影响
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.2.166
M. Muszyński
Machine accuracy of workpiece is dependent on a number of factors including the machine spindle nose position. Recently, the application of thermal phenomenon especially in electrospindle has been of great interest. Thermal displacement of the spindle nose affects the accuracy of machining and it also depends largely on the amount of power loss in the bearings. This paper presents the angular contact bearing model which takes into account the stiffness of spring stacking. The result show what effect does the stiffness of the spring stacking have on axial force, contact forces and displacements of angular contact bearing. Moreover, omission in the analysis of the stiffness of the spring stacking result in errors in the estimation of the position on the spindle nose due to the deformation of the elastic spring.
工件的加工精度取决于许多因素,包括机床主轴前端的位置。近年来,热现象特别是在电主轴中的应用引起了人们的极大兴趣。主轴鼻的热位移影响加工精度,并且在很大程度上取决于轴承中的功率损失量。本文提出了考虑弹簧叠置刚度的角接触轴承模型。结果表明,弹簧叠置刚度对角接触轴承的轴向力、接触力和位移有什么影响。此外,由于弹性弹簧的变形,在弹簧堆叠的刚度分析中的遗漏导致在主轴鼻部上的位置估计中的误差。
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引用次数: 0
"HOLONIC DIGITALIZATION OF MANUFACTURING – THE TOOL OF 4-TH MANUFACTURING REVOLUTION" 制造业全息数字化——第四次制造业革命的工具
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.3.62
G. Frumuşanu, A. Epureanu
Nowadays increased expectations regarding the industrial processes combined with the outstanding progress in the field of computers and information technology have led to the occurrence and development of the Industry 4.0 concept. The currently accepted meaning of digitalization is the use of digital technologies to transform an object/process in order to provide new revenue and value-producing opportunities. Industry 4.0 means the entrance of industrial manufacturing into the digitalization era. This paper intends to be a contribution to the implementation of Europe’s strategy for digitalization and proposes the holonic digitalization concept introduced in manufacturing and tailored for supporting the development of the 4th industrial revolution. The implementation of manufacturing holonic digitalization consists of the accomplishment of the following four steps: sampling, holonization, digital representation of the holons, and building of holon dataset. Holonization of the manufacturing activity means its deep multi-level configuration into several stand-alone components, each component being a holon of manufacturing i.e., a sequence of manufacturing seen as a holon. The digital description of a holon refers to both holon attributes and causality, and it is obtained by holistic monitoring of the holon operation. The building of holonic cyber-tooling means to design both the flow of information and the decision-making procedure, and to build perennial cyber-tools needed to support the flow and procedure. This building lays on approaching the information processing as a decision-making process, and on the implementation of appropriate performant digital technologies.
如今,人们对工业过程的期望越来越高,再加上计算机和信息技术领域的显著进步,导致了工业4.0概念的出现和发展。目前公认的数字化含义是利用数字技术改造对象/过程,以提供新的收入和创造价值的机会。工业4.0意味着工业制造进入数字化时代。本文旨在为欧洲数字化战略的实施做出贡献,并提出了为支持第四次工业革命的发展而引入制造业的整体数字化概念。制造业全息数字化的实现包括以下四个步骤:采样、全息化、全息数字化表示和全息数据集的构建。制造活动的全息化是指其深层多层次配置为几个独立的组件,每个组件都是制造的一个全息,即一个制造序列被视为一个全息。全息子的数字描述既涉及到全息子的属性,也涉及到全息子的因果关系,它是通过对全息子运行的整体监控得到的。整体网络工具的构建意味着对信息流和决策程序进行设计,并构建支持信息流和决策程序所需的长期性网络工具。该建筑将信息处理作为决策过程,并采用适当的高性能数字技术。
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引用次数: 0
PREDICTION AND ANALYSIS OF THE ROUGHNESS OF MILLED SURFACES BASED ON FUZZY LOGIC 基于模糊逻辑的铣削表面粗糙度预测与分析
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.3.344
Mohammed Amira, A. Belloufi, M. Abdelkrim
The influence of the cutting conditions of machining process on the surface roughness has been the subject of several scientific works in order to optimize the milling process to get the best-finished surface machined by milling. During the last decades, many methods of artificial intelligence have been carried out to investigate the effect of milling conditions like the cutting speed, feed per tooth and depth of cut on surface integrity of machined surfaces by milling process. However, the progress on the use of Numerical Approaches to predict the surface integrity of machined surfaces like roughness, microhardness, residual stress and cutting temperature still lagging behind the other advances in the industry. The aim of this work is to use the fuzzy logic to predict the surface roughness of the milled surfaces and to study the effect of cutting parameters (cutting speed, feed per tooth and depth of cut) on the roughness of the surfaces machined by milling. a new model was created using fuzzy logic based on an experimental database. The database includes the variation of the surface roughness of machined surfaces of the Ti-6Al-4V by milling according to the cutting parameters (cutting speed, feed per tooth and depth of cut) on which the model was develop on MATLAB using fuzzy tool. The inputs of the fuzzy inference model were the three cutting parameters of milling: the cutting speed, feed per tooth and depth of cut, and the output of the fuzzy system was the roughness of the machined surfaces by milling of the Ti-6Al-4V. The predicted values of roughness obtained by the fuzzy model were compared to the experimental values and the result was very good, the average error rate was verry low that’s mean that the prediction model based on fuzzy logic works correctly and with high accuracy and can be used as a solution to predict the surface roughness before starting milling provided to respect a very specific range of parameters (defined by the universe of discourse) when using this model. The approach based on fuzzy logic can be used also to predict other phenomena of milling process like cutting temperature and microhardness.
为了优化铣削工艺以获得最佳的铣削表面加工效果,研究加工过程中切削条件对表面粗糙度的影响一直是许多科学工作的主题。在过去的几十年里,许多人工智能方法被用于研究铣削条件,如切削速度、每齿进给量和切削深度对铣削加工表面完整性的影响。然而,利用数值方法预测加工表面的表面完整性(如粗糙度、显微硬度、残余应力和切削温度)的进展仍然落后于行业的其他进展。本工作的目的是利用模糊逻辑来预测铣削表面的表面粗糙度,并研究切削参数(切削速度、每齿进给量和切削深度)对铣削表面粗糙度的影响。在实验数据库的基础上,利用模糊逻辑建立了一个新的模型。该数据库包含Ti-6Al-4V加工表面粗糙度随切削参数(切削速度、每齿进给量和切削深度)的变化情况,并在MATLAB上利用模糊工具建立模型。模糊推理模型的输入是铣削的切削速度、每齿进给量和切削深度三个切削参数,模糊系统的输出是Ti-6Al-4V铣削加工表面的粗糙度。将模糊模型得到的粗糙度预测值与实验值进行了比较,结果很好,平均错误率很低,这意味着基于模糊逻辑的预测模型工作正确,精度高,在使用该模型时,只要遵循非常特定的参数范围(由话语域定义),就可以作为开始铣削前表面粗糙度预测的解决方案。基于模糊逻辑的方法也可用于铣削过程中切削温度、显微硬度等现象的预测。
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引用次数: 0
WIND LOAD EVALUATION OF ROOF PHOTOVOLTAIC PANELS LOADED IN THE BOUNDARY LAYER WIND TUNNEL 屋顶光伏板在边界层风洞中的风荷载评估
Q4 Engineering Pub Date : 2022-12-20 DOI: 10.54684/ijmmt.2022.14.3.205
RA Polcovnicu, N. Taranu, D. Ungureanu, S. Hudișteanu
Nowadays, more and more solar panel devices are mounted on the roofs. In some particular situations, the assessment of a structure in a higher energetic efficiency category (passive/active houses) may lead to the case of covering the entire roof with a system of photovoltaic panels. In these circumstances, an experimental study for testing the structural behaviour of the roof is mandatory to accurately estimate the true wind load. In this paper is presented an experimental setup based on two configurations of roofs, both made with photovoltaic panel systems, which are tested to wind actions. To maximize precision, the roof scaled models were designed in 3D modelling software and printed using a 3D printer. After the models were printed, they were instrumented with strain-gauge pressure sensors and prepared for the wind load tests.
如今,越来越多的太阳能电池板设备安装在屋顶上。在某些特定情况下,对高能效类别的结构(被动式/主动式房屋)的评估可能会导致用光伏板系统覆盖整个屋顶的情况。在这种情况下,必须进行测试屋顶结构性能的实验研究,以准确估计真实的风荷载。本文介绍了一种基于两种屋顶配置的实验装置,这两种屋顶都由光伏板系统制成,并对其进行了风作用测试。为了最大限度地提高精度,屋顶比例模型是在3D建模软件中设计的,并使用3D打印机打印。模型打印出来后,用应变计压力传感器对其进行了测量,并为风荷载测试做好了准备。
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引用次数: 0
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International Journal of Modern Manufacturing Technologies
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