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A Non Destructive Reflectometry Based Method for the Location and Characterization of Incipient Faults in Complex Unknown Wire Networks 基于非破坏性反射法的复杂未知电线网络早期故障定位与表征方法
Pub Date : 2018-09-01 DOI: 10.1109/AUTEST.2018.8532500
M. Kafal, Fatme Mustapha, Wafa Ben Hassen, J. Benoit
During the last decade, vast efforts have been invested in research and industry to detect soft noncritical faults in wiring networks. Although time domain reflectometry based methods (TDR) have been the center stage of such techniques, the capability of characterizing the located faults was still out of reach. In fact, this is so important as it can potentially enable preventive maintenance well before the fault's deterioration to critical dangerous stages. An assessment of the fault's situation becomes possible thus maximizing the system functionality and safety while minimizing the out-of-service time. In this paper, we will propose an approach based on the tenets of TDR and post-processing techniques, namely baselining and optimization based algorithms, to detect, locate and characterize soft faults embedded in complex networks. More importantly, this will be accomplished using a single testing port of a totally unknown network whose extremities are kept connected to their loads. Numerical as well as practical experimental results will be employed to validate the efficiency of the proposed approach.
在过去的十年中,研究和工业投入了大量的精力来检测布线网络中的软非关键故障。虽然基于时域反射的方法(TDR)已经成为这类技术的中心,但对断层定位的表征能力仍然遥不可及。事实上,这是非常重要的,因为它可以在故障恶化到关键危险阶段之前进行预防性维护。对故障情况的评估成为可能,从而最大限度地提高系统的功能和安全性,同时最大限度地减少停机时间。在本文中,我们将提出一种基于TDR原理和后处理技术的方法,即基于基线和优化的算法,来检测、定位和表征嵌入在复杂网络中的软故障。更重要的是,这将使用一个完全未知的网络的单个测试端口来完成,该网络的端点保持与其负载连接。数值和实际的实验结果将用来验证所提出的方法的有效性。
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引用次数: 9
VICTORY: A New Approach to Automated Vehicle Testing 胜利:自动车辆测试的新方法
Pub Date : 2018-09-01 DOI: 10.1109/AUTEST.2018.8532535
T. Thompson, Kase J. Saylor
Military ground vehicles are complex systems of systems involving Command, Control, Communications, Computers, Intelligence, Surveillance and Reconnaissance/Electronic Warfare (C4ISR/EW) and vehicular platform components, with an ever-increasing demand for more capability, increased survivability and expedient acquisition timelines. A current effort within the U.S. Army is the Vehicular Integration for C4ISR/EW Interoperability (VICTORY) initiative. VICTORY provides standard, on-the-wire network interfaces for C4ISR/EW and platform systems and sensors. VICTORY provides the ability to network platform equipment and enables automated testing and logistics data gathering, thereby offering key pieces of vehicle data to applications on the vehicle. The development of and adherence to open, well-defined, and accepted standards on military vehicles is key to an automated testing capability. By implementing open systems architectures (OSAs) as the interoperability layer upon which systems and sensors are connected, generalized test and evaluation methodologies can be developed and deployed. Leveraging modular, open system architectures and standard specifications like VICTORY for automated vehicle testing may provide opportunities for reduced system interconnect complexity, increased testing capabilities, and possibility for more meaningful, tightly coupled, data-rich test results. OSAs provide the framework for building generalized test sets, offering the opportunity to share a standard in-vehicle network environment upon which different applications can tailor specific test solutions.
军用地面车辆是一个复杂的系统,涉及指挥、控制、通信、计算机、情报、监视和侦察/电子战(C4ISR/EW)和车载平台组件,对更强的能力、更高的生存能力和权宜的采买时间表的需求不断增加。美国陆军目前的一项工作是C4ISR/EW互操作性车辆集成(VICTORY)计划。VICTORY为C4ISR/EW和平台系统和传感器提供标准的线上网络接口。VICTORY提供网络平台设备的能力,实现自动化测试和物流数据收集,从而为车辆上的应用程序提供关键的车辆数据。在军用车辆上开发并遵守开放的、定义良好的、可接受的标准是自动化测试能力的关键。通过将开放系统架构(osa)实现为连接系统和传感器的互操作性层,可以开发和部署通用的测试和评估方法。利用模块化、开放的系统架构和标准规范(如VICTORY)进行自动车辆测试,可能会降低系统互连的复杂性,增加测试能力,并可能获得更有意义、紧密耦合、数据丰富的测试结果。OSAs提供了构建通用测试集的框架,提供了共享标准车载网络环境的机会,不同的应用程序可以在此基础上定制特定的测试解决方案。
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引用次数: 0
Optimizing Regression Testing of Software for the Consolidated Automated Support System 综合自动化支撑系统软件优化回归测试
Pub Date : 2018-09-01 DOI: 10.1109/AUTEST.2018.8532527
C. Sparr, R. A. Fox, Yun B. Song
The use of Commercial-Off-The-Shelf (COTS) operating systems in newer generations of Automatic Test Equipment (ATE) has introduced challenges that did not exist with legacy ATE. Unfortunately, COTS instruments and ATE operating systems do not have well documented test sequence execution time. COTS operating systems also require frequent updates due to cyber security concerns, optimization, and obsolescence. These updates, in turn, can affect a Test Program Sets' (TPSs) test sequence execution time and in the worst cases, generate errors. During initial TPS development, the test engineer accounts for any instrument and operating system latency during the TPS integration phase. Because of changes in this latency, the TPS will need to be re-certified whenever a new operating system update is installed prior to releasing it to fleet. This requires maintainers to ensure the integrity of the TPS with extensive regression testing and performing re-integration. For the US Navy's Consolidated Automated Support System (CASS) family of testers, which supports over 2000 unique avionics components, this is a very expensive and labor-intensive effort. Due to the complexity of the TPSs, a highly skilled engineering team is needed to correct test failures that occur during regression testing. As legacy CASS approaches sundown, and is replaced by newer versions of CASS, this regression testing effort will increase significantly. A newer, more automated, and less labor intensive process for regression testing needs to be developed. This paper will highlight the statistical analysis of TPS log data from the CASS family of testers and focus on the test sequence execution time in order to reduce cycle time for regression testing of new software releases to the fleet. Driven by the conclusions of the analysis, an automated tool will be developed to allow software engineers to adjust timing in the test executive in order to minimize the labor hours needed for testing. By reducing the labor needed to certify TPSs, maintenance costs can be optimized to better serve the fleet and Depot customers.
在新一代自动测试设备(ATE)中使用商用现货(COTS)操作系统带来了遗留ATE所不存在的挑战。不幸的是,COTS仪器和ATE操作系统没有很好的记录测试序列执行时间。由于网络安全问题、优化和过时,COTS操作系统也需要经常更新。这些更新,反过来,会影响测试程序集(tps)测试序列的执行时间,在最坏的情况下,会产生错误。在最初的TPS开发期间,测试工程师要考虑TPS集成阶段的任何仪器和操作系统延迟。由于这种延迟的变化,每当安装新的操作系统更新时,在将其发布到机群之前,都需要对TPS进行重新认证。这要求维护人员通过广泛的回归测试和执行重新集成来确保TPS的完整性。对于美国海军的综合自动化支持系统(CASS)测试器家族来说,它支持超过2000种独特的航空电子元件,这是一项非常昂贵和劳动密集型的工作。由于tps的复杂性,需要一个高度熟练的工程团队来纠正回归测试期间出现的测试失败。随着遗留CASS接近尾声,并被更新版本的CASS所取代,回归测试工作将显著增加。需要为回归测试开发一个更新的、更自动化的、更少劳动密集型的过程。本文将重点介绍来自CASS测试人员家族的TPS日志数据的统计分析,并将重点放在测试序列执行时间上,以减少新软件发布的回归测试的周期时间。在分析结论的驱动下,将开发一个自动化工具,允许软件工程师在测试执行中调整时间,以最小化测试所需的劳动时间。通过减少认证tps所需的劳动力,可以优化维护成本,从而更好地为车队和仓库客户服务。
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引用次数: 0
A Signals Intelligence Approach to Automated Assessment of Instrument Capabilities 仪器性能自动评估的信号情报方法
Pub Date : 2018-09-01 DOI: 10.1109/AUTEST.2018.8532509
R. G. Wright, L. Kirkland
This paper describes a novel approach using machine learning and artificial intelligence techniques to analyze, describe and assess stimulus and sensor signal characteristics to create a robust and comprehensive description of Automatic Test Equipment (ATE) instrument capabilities. This approach results in a machine language representation providing a more thorough and accurate assessment of ATE stimulus and sensor capabilities that supports digital, analog, and radio frequency (RF) signals and is especially useful for complex RADAR, SONAR, Infrared and other signals where English and natural language descriptions are difficult or impossible to construct. This is accomplished within the structure of IEEE-Std 1641–2010, Signal and Test Definition, with extensions proposed to support machine language renderings of signal descriptions. This approach facilitates use of generic and commercial automated tools and enhances the possibility for interoperability of tools and test programs across DoD ATE.
本文描述了一种使用机器学习和人工智能技术来分析、描述和评估刺激和传感器信号特征的新方法,以创建对自动测试设备(ATE)仪器功能的鲁棒和全面描述。这种方法的结果是机器语言表示,提供了更全面、更准确的ATE刺激和传感器功能评估,支持数字、模拟和射频(RF)信号,特别适用于复杂的雷达、声纳、红外和其他难以或不可能构建英语和自然语言描述的信号。这是在IEEE-Std 1641-2010“信号和测试定义”的结构中完成的,并提出了扩展以支持信号描述的机器语言呈现。这种方法促进了通用和商业自动化工具的使用,并增强了工具和测试程序跨DoD ATE的互操作性的可能性。
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引用次数: 0
A New Approach to TPS Rehost Using a Modular Token Mapping System 一种使用模块化令牌映射系统的TPS重寄主新方法
Pub Date : 2018-09-01 DOI: 10.1109/AUTEST.2018.8532545
R. Albertson, C. Smith, T. Carlisle, Phuong-Lan Nguyen, C. Stewart, Jarrod Haning, Viet-Cuong Nguyen, Geoffrey Dolinger
Automatic Test Equipment (ATE) obsolescence drives a requirement for rehosting Test Program Sets (TPSs). However, due to the many variations of programming languages, in most cases, the target language of the new ATE platform differs from the legacy language. This paper discusses a flexible, modular software approach for TPS rehost efforts. The new approach can be used to convert code while also allowing for the automated creation of additional output products (e.g., Test Requirements Document (TRD), Automatic Test Markup Language (ATML) files, fault universe, and ATE instrument requirements). Furthermore, the modular design and nonspecific, intermediate data structure significantly improves code reusability for rehosting between different ATE platforms. Additionally, as a case study, this paper discusses the benefits achieved using this approach.
自动测试设备(ATE)的过时推动了重新托管测试程序集(tps)的需求。然而,由于编程语言的多种变化,在大多数情况下,新ATE平台的目标语言不同于遗留语言。本文讨论了一种灵活的模块化软件方法,用于TPS重设工作。新方法可以用于转换代码,同时也允许自动创建额外的输出产品(例如,测试需求文档(TRD)、自动测试标记语言(ATML)文件、故障域和ATE仪器需求)。此外,模块化设计和非特定的中间数据结构显著提高了不同ATE平台之间重新托管的代码可重用性。此外,作为一个案例研究,本文讨论了使用这种方法所获得的好处。
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引用次数: 0
An Algorithm for Selecting Sampling Rate in Arbitrary Waveform Generator 任意波形发生器中采样率的选择算法
Pub Date : 2018-09-01 DOI: 10.1109/AUTEST.2018.8532524
Yindong Xiao, Guangkun Guo, Yu Chen, Wenhao Zhao, Ke Liu, Lei Huang
To solve the problem that auto test equipment (ATE) user cannot set an appropriate output sampling rate due to the missing of arbitrary waveform generator's internal parameters, this paper proposes a sampling rate selecting algorithm based on rational sampling rate conversion (RSRC) theory. Under anti-aliasing conditions, the algorithm selects an output sampling rate, as fractional-times (L/M) as original one, in acceptable range and converts waveform to the output sampling rate by RSRC. In this algorithm, the acceptable sampling rate range can be calculated and be used to get the upper limit of L. Since the value of output waveform length must be less than the memory depth, lower limit of the required memory depth is obtained when a complete waveform can be generated. The experiment result shows that the computational complexity of sampling rate conversion and required memory depth of AWG are both reduced with proposed algorithm comparing with fixed RSRC; the harmonic of output signal is decreased with proposed algorithm comparing with arbitrary sampling rate conversion (ASRC).
针对自动测试设备(ATE)用户因任意波形发生器内部参数缺失而无法设定合适的输出采样率的问题,提出了一种基于合理采样率转换(RSRC)理论的采样率选择算法。在抗混叠条件下,算法在可接受的范围内选择与原始采样率相同的小数倍(L/M)输出采样率,并通过RSRC将波形转换为输出采样率。该算法通过计算可接受的采样率范围,得到l的上限。由于输出波形长度的值必须小于存储深度,所以当能够生成完整的波形时,得到所需存储深度的下限。实验结果表明,与固定RSRC相比,该算法降低了采样率转换的计算复杂度和AWG所需的存储深度;与任意采样率转换(ASRC)相比,该算法降低了输出信号的谐波。
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引用次数: 0
Measuring Manufacturing Test Data Analysis Quality 测量制造测试数据分析质量
Pub Date : 2018-09-01 DOI: 10.1109/AUTEST.2018.8532518
A. Burkhardt, S. Berryman, Ashley Brio, S. Ferkau, Gloria Hubner, K. Lynch, Susan Mittman, Kathy Sonderer
Manufacturing test data volumes are constantly increasing. While there has been extensive focus in the literature on big data processing, less focus has existed on data quality, and considerably less focus has been placed specifically on manufacturing test data quality. This paper presents a fully automated test data quality measurement developed by the authors to facilitate analysis of manufacturing test operations, resulting in a single number used to compare manufacturing test data quality across programs and factories, and focusing effort cost-effectively. The automation enables program and factory users to see, understand, and improve their test data quality directly. Immediate improvements in test data quality speed manufacturing test operation analysis, reducing elapsed time and overall spend in test operations. Data quality has significant financial impacts to businesses [1]. While manufacturing cost models are well understood, data quality cost models are less well understood (see Eppler & Helfert [2] who review manufacturing cost models and create a taxonomy for data quality costs). Kim & Choi [3] discuss measuring data quality costs, and a rudimentary data quality cost calculation is described in [4]. Haug et al. [5] describe a classification of costs for poor data quality, and while they do not provide a cost calculation, they do define optimality for data quality. Laranjeiro et al. [6] have a recent survey of poor data quality classification. Ge & Helfert [7] extend the work in [2], and provide an updated review of data quality costs. Test data is specifically addressed in the context of data processing in [8]. Big data quality efforts are reviewed in [9], [10]. Data quality metrics are discussed in [11], and requirements for data quality metrics are identified in [12]. Data inconsistencies are detailed in [13], while categorical data inconsistencies are explained in [14]. In the current work, manufacturing test data quality is directly correlated to the speed of manufacturing test operations analysis. A measurement for manufacturing test data quality indicates the speed at which analysis can be performed, and increases in the test data quality score have precipitated increases in the speed of analysis, described herein.
制造测试数据量不断增加。虽然文献中对大数据处理有广泛的关注,但对数据质量的关注较少,而对制造测试数据质量的关注更是少之又少。本文提出了一个完全自动化的测试数据质量度量,由作者开发,以促进制造测试操作的分析,从而产生一个单一的数字,用于比较跨程序和工厂的制造测试数据质量,并集中精力成本有效。自动化使程序和工厂用户能够直接看到、理解和改进他们的测试数据质量。即时改进测试数据质量,加快制造测试操作分析,减少测试操作的运行时间和总体花费。数据质量对企业有重大的财务影响。虽然制造成本模型被很好地理解了,但数据质量成本模型却没有被很好地理解(参见Eppler & Helfert bbb,他们回顾了制造成本模型,并为数据质量成本创建了分类)。Kim和Choi[3]讨论了测量数据质量成本,[4]中描述了基本的数据质量成本计算。Haug等人描述了数据质量差的成本分类,虽然他们没有提供成本计算,但他们确实定义了数据质量的最优性。Laranjeiro等人最近对数据质量差的分类进行了调查。Ge & Helfert[7]扩展了[7]中的工作,并提供了对数据质量成本的最新审查。测试数据是在[8]的数据处理上下文中专门处理的。[9], b[10]回顾了大数据质量工作。在[11]中讨论了数据质量度量,在[12]中确定了数据质量度量的需求。数据不一致的详细信息见[13],数据不一致的分类信息见[14]。在目前的工作中,制造测试数据的质量直接关系到制造测试操作分析的速度。制造测试数据质量的测量表明可以执行分析的速度,并且测试数据质量分数的增加导致了本文所述的分析速度的增加。
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引用次数: 4
Design & Production Verification Lifecycle Of An EW Receiver Line Replaceable Unit (LRU) According To The Military Standards 基于军用标准的电子战接收机线路可更换单元(LRU)的设计与生产生命周期验证
Pub Date : 2018-09-01 DOI: 10.1109/AUTEST.2018.8532505
Sabiha Hande Koru Başoğlu, Zafer Savaş
This paper reviews the typical design and production verification lifecycle of an EW receiver Line Replacement Unit (LRU) according to the military standards and conforming the hardware development processes. The verification lifecycle of such an LRU begins with the preliminary design review. Test design engineer is responsible for reviewing the requirements in terms of testability. In the next step test definitions for each requirement are prepared and test infrastructures including test software, cabling, test fixtures, mechanical fixtures, Automatic Test Equipment etc. are designed. Typical milestones of the verification tests are; –Functional tests in laboratory environment, –Environmental conditions tests according to standards such as MIL-STD-810 –Electromagnetic Compatibility tests according to the standards such as MIL-STD-461 After the corresponding tests on the prototype unit have been completed, the unit is ready for integration tests and the results of the conducted tests are reported in Hardware Test Report. Finally, the necessary production test infrastructure including test setup, test documentation, Environmental Stress Screening infrastructure are prepared by the same test design engineer for verifying the mass production units. Within this paper, for a typical EW receiver LRU, examples for the types of tests conducted, typical testing times, characteristics of the test setups, difficulties encountered during the whole testing activities are also given.
根据军用标准和硬件开发流程,回顾了电子战接收机线路替换单元(LRU)的典型设计和生产验证生命周期。这种LRU的验证生命周期从初步设计评审开始。测试设计工程师负责根据可测试性审查需求。下一步,为每个需求准备测试定义,并设计测试基础设施,包括测试软件、电缆、测试夹具、机械夹具、自动测试设备等。验证测试的典型里程碑是;-实验室环境下的功能测试,-根据MIL-STD-810等标准进行的环境条件测试-根据MIL-STD-461等标准进行的电磁兼容性测试。在原型单元上完成相应的测试后,该单元准备进行集成测试,所进行的测试结果将在硬件测试报告中报告。最后,由同一测试设计工程师准备必要的生产测试基础设施,包括测试设置,测试文档,环境应力筛选基础设施,以验证批量生产单元。本文以典型电子战接收机LRU为例,给出了试验的类型、典型试验次数、试验装置的特点以及在整个试验过程中遇到的困难。
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引用次数: 0
The Future of PCB Diagnostics and Trouble-shooting PCB诊断和故障排除的未来
Pub Date : 2018-09-01 DOI: 10.1109/autest.2018.8532508
S. R. Sabapathi
Any PCB manufactured needs to be tested fully for its functionality at the production site and to be maintained for its life time with minimum effort and expense for a product to be commercially successful. This paper presents the techniques and equipment that were used in fault diagnosis and identifying of the faulty components in an electronic Printed circuit board (PCB) in the past and present. With present day technology of high density - high pin count ASIC / FPGA chip sets and SOIC devices, it becomes highly challenging for the test and maintenance engineer to trouble-shoot and to identify faults at component level using the present-day techniques and equipment. The economics may not allow to replace the entire circuit board especially in cases of highly expensive defence electronic products. Even up keeping an inventory of spare boards for many years is a challenge. Component obsolescence and OEM shutting down support is yet another problem. So, what is the future of PCB trouble-shooting and component level maintenance? This paper suggests various trouble-shooting techniques and equipment that can help a component level maintenance. One such future solution could be embedding functional self-tests into every device a PCB assembly holds and they are checked by a simple JTAG command
任何制造的PCB都需要在生产现场对其功能进行全面测试,并以最小的努力和费用维护其使用寿命,以使产品在商业上取得成功。本文介绍了过去和现在用于电子印刷电路板(PCB)故障诊断和故障部件识别的技术和设备。随着目前高密度-高引脚数ASIC / FPGA芯片组和SOIC器件技术的发展,使用现有技术和设备对测试和维护工程师进行故障排除和组件级故障识别变得非常具有挑战性。经济上可能不允许更换整个电路板,特别是在非常昂贵的国防电子产品的情况下。即使是保持多年的备用电路板库存也是一项挑战。组件过时和OEM关闭支持是另一个问题。那么,PCB故障排除和组件级维护的未来是怎样的呢?本文提出了各种故障排除技术和设备,可以帮助组件级维护。一种这样的未来解决方案可能是将功能自检嵌入到PCB组件持有的每个设备中,并通过简单的JTAG命令进行检查
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引用次数: 3
Challenges of Replacing Legacy Analog Instrumentation During TPS Rehost Projects 在TPS重新主机项目中替换遗留模拟仪器的挑战
Pub Date : 2018-09-01 DOI: 10.1109/AUTEST.2018.8532542
Y. Eracar, Thomas Jacobs
This paper starts with a brief overview of Test Program Set (TPS) life cycle and explains TPS maintenance (and/or re-host) issues that come with long-term support requirements. The focus of the paper is the compatibility issues found between the legacy and the replacement analog instrumentation during two recent TPS re-host projects. A detailed analysis is provided for the compatibility issues and the applied solutions from the perspective of both the TPS developer and the analog instrument vendor. The paper is concluded with a section on possible approaches to design a new analog instrument that needs to replace a legacy instrument without sacrificing from the features necessary for modern test requirements.
本文首先简要概述了测试程序集(TPS)的生命周期,并解释了长期支持需求带来的TPS维护(和/或重新托管)问题。本文的重点是在最近的两个TPS重新托管项目中发现的遗留和替换模拟仪器之间的兼容性问题。从TPS开发人员和模拟仪器供应商的角度对兼容性问题和应用解决方案进行了详细分析。本文的最后一节讨论了设计一种新的模拟仪器的可能方法,这种仪器需要在不牺牲现代测试要求所需的功能的情况下取代传统仪器。
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引用次数: 0
期刊
2018 IEEE AUTOTESTCON
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