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Enhancing the surface integrity and high-stress-concentration notched fatigue performance of 18CrNiMo7-6 carburized steel via ultrasonic surface rolling 超声表面轧制提高18CrNiMo7-6渗碳钢的表面完整性和高应力集中缺口疲劳性能
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-02-01 Epub Date: 2025-12-18 DOI: 10.1016/j.msea.2025.149629
LanRong Liu , Lei Li , HaoNan Kang , GuangTao Xu , YongTao Ma , MingHao Zhao , ZengTao Chen , ZhiHua Liu
This study investigates the effects of the ultrasonic surface rolling process (USRP) on the surface integrity and fatigue performance of 18CrNiMo7-6 alloy steel with a high stress concentration factor (Kt = 3). Systematic evaluations under static loads of 400 N and 800 N showed that USRP significantly enhances surface properties: it reduces roughness (Ra) to 0.25 μm and stress concentration coefficient (Kst) to 1.09, while eliminating grinding-induced surface defects. At 800 N, a gradient nanostructure (GNS) forms on the surface, with grain size refined to 0.34 μm at 20 μm depth; dislocation density and low-angle grain boundary proportion increase by 83.77 % and 175.46 %, respectively. An approximately 800 μm-thick gradient hardened layer is generated, exhibiting a maximum microhardness of 847 HV and residual compressive stress of −1440 MPa. Fatigue testing revealed the fatigue limit increases from 627.66 MPa to 1175 MPa (an 85.49 % enhancement), accompanied by a shift in crack initiation sites from surface grinding marks to subsurface oxide inclusions at 0.481 mm depth. This remarkable fatigue improvement is attributed to a multi-scale synergistic mechanism: (1) USRP-induced GNS enhances yield strength via the Hall-Petch effect and increases dislocation density, raising the crack initiation threshold, while improved surface quality further reduces crack nucleation probability; (2) introduced residual compressive stress effectively lowers the driving force for crack propagation, significantly retarding crack growth.
研究了超声表面轧制工艺(USRP)对高应力集中系数(Kt = 3)的18CrNiMo7-6合金钢表面完整性和疲劳性能的影响。在400 N和800 N静载荷下的系统评价表明,USRP显著提高了表面性能:粗糙度(Ra)降至0.25 μm,应力集中系数(Kst)降至1.09,同时消除了磨削引起的表面缺陷。在800 N时,表面形成梯度纳米结构(GNS),在20 μm深度处晶粒细化至0.34 μm;位错密度和低角晶界比例分别增加83.77%和175.46%。形成约800 μm厚的梯度硬化层,最大显微硬度为847 HV,残余压应力为−1440 MPa。疲劳试验表明,疲劳极限从627.66 MPa提高到1175 MPa(提高85.49%),同时在0.481 mm深度处,裂纹起裂部位从表面磨痕转变为表面氧化夹杂。这种显著的疲劳改善归因于多尺度协同机制:(1)usrp诱导的GNS通过Hall-Petch效应提高屈服强度,增加位错密度,提高裂纹起裂阈值,同时表面质量的改善进一步降低裂纹成核概率;(2)残余压应力的引入有效降低了裂纹扩展的驱动力,显著延缓了裂纹扩展。
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引用次数: 0
The effect of various grain sizes and secondary phase precipitation on the microstructure and mechanical properties of the rotary-swaged Al0.35CoCrFeNi complex concentrated alloy 研究了不同晶粒尺寸和二次相析出对旋转挤压Al0.35CoCrFeNi复合浓缩合金组织和力学性能的影响
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-02-01 Epub Date: 2025-12-26 DOI: 10.1016/j.msea.2025.149691
Kateryna Ulybkina , Kateryna Kamyshnykova , Tatiana Pelachová , Lisa Claeys , Kim Verbeken , Tom Depover , Alena Klimová , Zuzana Hájovská , Ivan Petryshynets
This study examines the impact of grain size and secondary strengthening phases on the mechanical properties of a cold-swaged Al0.35CoCrFeNi complex concentrated alloy (CCA). For this purpose, rotary swaging at room temperature is applied to as-cast CCA, followed by recrystallization annealing at 1150 °C for 3, 20, 120, and 480 min to achieve a uniform microstructure with varying grain sizes. Afterward, the alloy undergoes precipitation annealing at 700 °C and 900 °C for 25 h to form secondary phases (L12, B2, σ-phase). Depending on the grain size and precipitation of secondary phases, the yield strength and ultimate tensile strength increase from 238 MPa to 663 MPa–657 MPa and 1020 MPa, respectively, while maintaining a ductility of approximately 37 %. The effect of grain size on the alloy's strength is evaluated using the Hall-Petch relationship. The calculated values of the hardening coefficients for the single-phase CCA are kh = 277 HVμm−1/2 and kσ = 655 MPa μm−1/2, which decrease with the precipitation of secondary strengthening phases. Additionally, a quantitative evaluation of the strengthening effect is conducted by calculating the different contributions to the overall strengthening of the studied CCA. It is demonstrated that the nanodispersed L12 phase provides the most significant contribution to improving mechanical properties, compared to the strengthening effects of grain boundaries and B2 phase particles.
本研究考察了晶粒尺寸和二次强化相对冷锻Al0.35CoCrFeNi复合浓缩合金(CCA)力学性能的影响。为此,在室温下对铸态CCA进行旋转锻造,然后在1150°C下进行3,20,120和480 min的再结晶退火,以获得具有不同晶粒尺寸的均匀显微组织。然后分别在700℃和900℃下沉淀退火25 h,形成二次相(L12、B2、σ-相)。根据晶粒尺寸和二次相析出的不同,屈服强度和极限抗拉强度分别从238 MPa增加到663 MPa - 657 MPa和1020 MPa,同时保持约37%的延性。采用Hall-Petch关系评价了晶粒尺寸对合金强度的影响。单相CCA的硬化系数计算值分别为kh = 277 HVμm−1/2和kσ = 655 MPa μm−1/2,随着二次强化相的析出而减小。此外,通过计算对所研究的CCA整体强化的不同贡献,对强化效果进行了定量评价。结果表明,与晶界和B2相颗粒相比,纳米分散的L12相对提高材料的力学性能贡献最大。
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引用次数: 0
Modulated precipitation of dispersoids and strength-ductility synergy via multi-step pre-treatments in an Al-Mg-Mn-Fe-Zr-Cr-Si alloy Al-Mg-Mn-Fe-Zr-Cr-Si合金多步预处理中分散体的调制析出和强度-塑性协同作用
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-02-01 Epub Date: 2026-01-19 DOI: 10.1016/j.msea.2026.149809
Ziyan Hu , Feng Qian , Jinyue Li , Chunan Li , Zijian Wang , Yang Li , Chun Guo , Shiwei Pan , Xingwang Cheng
Conventional 5xxx Al-Mg alloys are typically non-heat-treatable, with their strength limited by solid solution and work hardening. Dispersion strengthening is a potent strategy to overcome this limitation, but its effectiveness is often hindered by the sluggish and insufficient precipitation of thermally stable dispersoids. To promote dispersion kinetics, this work introduced a multi-step pre-treatment, integrating pre-aging (PA, 300 °C/8 h) and pre-straining (PS, 10 % cold rolling), in a novel Al-Mg-Mn-Fe-Zr-Cr-Si alloy. This PA + PS protocol constructed a unique composite microstructure, featuring Mn-rich solute clusters, β-Mg2Si nanoparticles and a high density of dislocations. Upon subsequent aging at 400 °C, the dislocation networks strongly interacted with β-Mg2Si to cooperatively facilitate the heterogeneous nucleation of Mn-rich dispersoids, while the residual Mn-rich solute clusters in Al-matrix progressively transformed into dispersoids. This dual precipitation pathway effectively accelerated the aging kinetics and enhanced the spatial uniformity of dispersoids, thus drastically minimizing dispersoid-free zones (DFZs). Consequently, samples subjected to PA + PS exhibited a superior strength-ductility synergy after aging at 400 °C for 12 h, with yield strength, ultimate strength and elongation increased by 34 %, 40 % and 23 % over the as-cast counterpart. Furthermore, it demonstrated exceptional thermal stability, with negligible loss of strength even after prolonged 400 °C aging until 200 h, overwhelming the PS pre-treated and as-cast samples. This work establishes a transformative dispersion-strengthening paradigm mediated by the synergy of pre-aging and pre-straining, providing foundational insights for developing advanced, thermally stable 5xxx alloys with high strength-ductility synergy.
传统的5xxx铝镁合金通常是不可热处理的,其强度受固溶体和加工硬化的限制。色散强化是克服这一限制的有效策略,但其有效性往往受到热稳定色散缓慢和不充分沉淀的阻碍。为了促进弥散动力学,本研究引入了一种新型Al-Mg-Mn-Fe-Zr-Cr-Si合金的多步骤预处理,将预时效(PA, 300°C/8 h)和预应变(PS, 10%冷轧)结合起来。这种PA + PS方案构建了独特的复合微观结构,具有富mn溶质团簇、β-Mg2Si纳米颗粒和高密度位错。在随后的400℃时效过程中,位错网络与β-Mg2Si强烈相互作用,共同促进富mn弥散体的非均相成核,而al基体中残余的富mn溶质团簇逐渐转变为弥散体。这种双重沉淀途径有效地加速了时效动力学,增强了弥散体的空间均匀性,从而大大减少了无弥散区(DFZs)。因此,经过PA + PS处理的样品在400℃时效12 h后表现出优异的强度-塑性协同效应,其屈服强度、极限强度和延伸率比铸态分别提高了34%、40%和23%。此外,它表现出优异的热稳定性,即使在400°C时效至200小时后,强度损失也可以忽略不计,超过PS预处理和铸态样品。这项工作建立了一种由预时效和预应变协同作用介导的变异性弥散强化范式,为开发具有高强度-塑性协同作用的先进、热稳定的5xxx合金提供了基础见解。
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引用次数: 0
Temperature-dependent deformation mechanisms and strengthening behavior of a novel Ni-based superalloy with bimodal γ′ precipitate distribution 一种具有双峰γ′析出相分布的新型镍基高温合金的温度变形机制和强化行为
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-02-01 Epub Date: 2026-01-19 DOI: 10.1016/j.msea.2026.149784
Xinyu Meng , Chao Tang , Shaomin Lyu , Xingfei Xie , Jian Jia , Jinglong Qu
High-temperature tensile performance is a critical indicator of the mechanical reliability of Ni-based superalloys. In this study, a newly designed Ni-based superalloy was systematically investigated from room temperature to 900 °C to elucidate the coupling between microstructural characteristics, mechanical response, and deformation mechanisms. Fine-grained (10.7 μm) and coarse-grained (97 μm) microstructures were obtained through multi-stage heat treatments. The FG alloy exhibits superior yield and tensile strength below 750 °C, reaching 1340 MPa and 1740 MPa at room temperature and retaining 1208 MPa and 1267 MPa at 750 °C, which is primarily attributed to its higher grain boundary density and enhanced grain-boundary-mediated strengthening. However, the FG alloy shows a pronounced ductility drop at 815 °C, with the elongation decreasing to 9 %. In contrast, the CG alloy demonstrates enhanced strength retention at elevated temperatures, maintaining an ultimate tensile strength and yield strength of 801 MPa and 770 MPa at 900 °C, corresponding to a tensile strength retention of 54 % (compared with 38 % for the FG alloy), together with a stable elongation of 8.5 %. This superior high-temperature stability is associated with a lower grain boundary density and a higher fraction of Σ3 special boundaries (42.6–55.9 %). Microstructural analysis reveals a bimodal γ′ precipitate distribution in both microstructures, with fine secondary γ′ precipitates (FG: 82 nm, 48 %; CG: 92 nm, 57 %) dominating strengthening through short-range dislocation–precipitate interactions, and coarse primary γ′ precipitates (FG: 1.54 μm, 7.6 %; CG: 3.19 μm, 0.5 %) facilitating deformation accommodation by pinning grain boundary migration, thereby enabling a synergistic balance between strength and ductility over a wide temperature range. Transmission electron microscopy and critical resolved shear stress analysis demonstrate a temperature-dependent transition in deformation mechanisms from γ′ shearing to Orowan looping in the range of 815–900 °C. In addition, Co/Ti solute segregation at twin interfaces reduces interfacial energy and suppresses defect migration, further stabilizing the γ/γ′ microstructure and enhancing high-temperature strength. These findings provide mechanistic insight for the microstructural design of advanced Ni-based superalloys.
高温拉伸性能是衡量镍基高温合金力学可靠性的重要指标。在本研究中,系统地研究了一种新设计的镍基高温合金,从室温到900°C,以阐明微观组织特征,力学响应和变形机制之间的耦合。通过多段热处理得到细晶(10.7 μm)和粗晶(97 μm)组织。FG合金在750℃以下表现出优异的屈服强度和抗拉强度,室温下达到1340 MPa和1740 MPa, 750℃时保持1208 MPa和1267 MPa,这主要归因于其较高的晶界密度和晶界介导强化的增强。但在815℃时,FG合金的延展性明显下降,伸长率降至9%。相比之下,CG合金在高温下表现出增强的强度保持,在900°C时保持801 MPa和770 MPa的极限抗拉强度和屈服强度,对应于54%的抗拉强度保持(而FG合金为38%),以及8.5%的稳定伸长率。这种优异的高温稳定性与较低的晶界密度和较高的Σ3特殊晶界比例(42.6 - 55.9%)有关。显微组织分析表明,两种显微组织均呈双峰型γ′相分布,其中细小的次生γ′相(FG: 82 nm, 48%; CG: 92 nm, 57%)主导着通过短程位错-析出相互作用强化的过程,而粗的初生γ′相(FG: 1.54 μm, 7.6%;CG: 3.19 μm, 0.5%)通过固定晶界迁移促进变形调节,从而在宽温度范围内实现强度和延性之间的协同平衡。透射电镜和临界分解剪切应力分析表明,在815-900°C范围内,变形机制从γ′剪切到Orowan环的转变依赖于温度。此外,Co/Ti在孪晶界面处的溶质偏析降低了界面能,抑制了缺陷迁移,进一步稳定了γ/γ′微观组织,提高了高温强度。这些发现为先进镍基高温合金的微观组织设计提供了机理见解。
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引用次数: 0
Mechanistic insight into suppression of size effect in pure titanium foils fabricated via asymmetric rolling 非对称轧制对纯钛箔尺寸效应抑制的机理研究
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-02-01 Epub Date: 2025-12-29 DOI: 10.1016/j.msea.2025.149692
Baohong Guo , Haitao Gao , Zhide Li , Denis Pustovoytov , Alexander Pesin , Charlie Kong , Hailiang Yu
The mechanical strength of pure titanium foils generally tends to decrease once the size effect comes into play. This work is dedicated to suppressing the size effect and elucidating the underlying mechanism. The microstructure and mechanical properties of pure titanium foils (grade 4) were systematically investigated. The size effect was effectively postponed from the 300 μm–200 μm range down to 200 μm–100 μm range by employing the asymmetric rolling. The grain refinement and dislocation density were significantly enhanced due to the macro shear bands and non-prismatic slip. The island-type dislocation pile-ups and cell-like structures were formed in the asymmetrically rolled foils. These microstructural features impeded the movement of dislocations, thereby providing additional hardening that effectively suppressed the size effect. The yield strength along the rolling direction increased to 895 MPa and 934 MPa when the foil thickness was reduced to 300 μm (symmetric rolling) and 200 μm (asymmetric rolling), respectively.
纯钛箔的机械强度一般在尺寸效应的作用下有下降的趋势。本工作致力于抑制大小效应并阐明其潜在机制。对4级纯钛箔的显微组织和力学性能进行了系统的研究。采用非对称轧制将尺寸效应从300 μm - 200 μm范围有效地推迟到200 μm - 100 μm范围。宏观剪切带和非棱柱滑移显著增强了晶粒细化和位错密度。在不对称轧制的箔中形成了岛状位错堆积和胞状结构。这些微观结构特征阻碍了位错的移动,从而提供了额外的硬化,有效地抑制了尺寸效应。当铝箔厚度减小到300 μm(对称轧制)和200 μm(非对称轧制)时,沿轧制方向的屈服强度分别增加到895 MPa和934 MPa。
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引用次数: 0
Assessing machine learning predictions of austenitic steel compositions for optimum mechanical response 评估奥氏体钢成分的机器学习预测以获得最佳机械响应
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-02-01 Epub Date: 2025-12-31 DOI: 10.1016/j.msea.2025.149714
Linh Thi Hoai Nguyen , Kaveh Edalati , Vijayvargia Kshitij , Mohsen Dadfarnia , Aleksandar Staykov , Toshihiro Tsuchiyama , Masanobu Kubota , Hisao Matsunaga , Jessica Anne Krogstad , Petros Sofronis
Understanding and predicting mechanical properties such as proof stress (yield strength), ultimate tensile strength, elongation to failure, and reduction in area are essential for screening the application of austenitic stainless steels in adverse chemomechanical environments. However, experimental determination of these properties is time-consuming, labor-intensive, and costly—especially under extreme conditions, which requires advanced experimental capabilities. In this study, we leverage a large-scale, curated dataset comprising 2180 experimental entries of austenitic alloys to develop machine learning (ML) models capable of predicting these key mechanical properties as functions of composition, solution treatment condition, and testing temperature. We systematically evaluate a range of ML algorithms, namely linear regression, kernel ridge regression, extreme gradient boosting, and artificial neural network. Among these, the extreme gradient boosting achieves the highest predictive accuracy, with R2 scores of 0.946 and 0.985 for proof stress and ultimate tensile strength, respectively. To further enhance model performance, we explore ensemble learning and transfer learning strategies. The transfer learning approach that leverages interdependencies between mechanical properties reduces the mean percentage error by 21.0% and increases R2 score by 3.1% in predicting reduction in area, compared to the original artificial neural network model. Our results show that ML models trained on well-structured experimental data can serve as an efficient and reliable tool for exploring the effect of composition on screening metrics. This work highlights the potential of data-driven approaches to accelerate the design and optimization of high-performance austenitic alloys. Furthermore, obtaining feature importance and insights from extreme gradient boosting using Shapley Additive Explanation tool provides valuable understanding of how features contribute to the prediction of mechanical properties.
了解和预测奥氏体不锈钢的力学性能,如抗应力(屈服强度)、极限抗拉强度、失效伸长率和面积收缩率,对于筛选奥氏体不锈钢在不利化学力学环境中的应用至关重要。然而,这些特性的实验测定是耗时、劳动密集型和昂贵的,特别是在极端条件下,这需要先进的实验能力。在这项研究中,我们利用一个包含2180个奥氏体合金实验条目的大规模精心整理的数据集来开发机器学习(ML)模型,该模型能够预测这些关键力学性能作为成分、固溶处理条件和测试温度的函数。我们系统地评估了一系列机器学习算法,即线性回归、核脊回归、极端梯度增强和人工神经网络。其中,极值梯度增强预测精度最高,证明应力和极限抗拉强度的R2分别为0.946和0.985。为了进一步提高模型的性能,我们探索了集成学习和迁移学习策略。与原始的人工神经网络模型相比,利用机械性能之间相互依赖关系的迁移学习方法在预测面积减少方面将平均百分比误差降低了21.0%,并将R2分数提高了3.1%。我们的研究结果表明,在结构良好的实验数据上训练的机器学习模型可以作为一种高效可靠的工具,用于探索成分对筛选指标的影响。这项工作突出了数据驱动方法在加速高性能奥氏体合金设计和优化方面的潜力。此外,使用Shapley Additive Explanation工具从极端梯度增强中获得特征重要性和见解,为特征如何有助于预测机械性能提供了有价值的理解。
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引用次数: 0
Validation of the sensitivity and accuracy of ultrasonic inspection of HGN200 superalloy: Detection of all detrimental microscopic inclusions and their effects on fatigue properties HGN200高温合金超声检测的灵敏度和准确性验证:所有有害显微夹杂物的检测及其对疲劳性能的影响
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-02-01 Epub Date: 2025-12-29 DOI: 10.1016/j.msea.2025.149682
Hideaki Nishikawa , Yoshiyuki Furuya , Toshio Osada , Satoshi Utada , Ayako Ikeda , Motoki Okuno , Daisuke Nagahama
To establish a strategy for managing microscopic inclusions in Ni–Co-based powder metallurgy HGN200 superalloys, this study examined the accuracy and sensitivity of ultrasonic testing (UT) by revealing certain detected inclusions that acted as fatigue-fracture origins. Several of these detectable inclusions were also shown to not affect the fatigue properties. First, high-frequency UT was conducted to identify the locations and sizes of inclusions. Next, ultrasonic fatigue testing was performed using fatigue specimens that were precisely machined to contain one of the inclusions previously detected by UT to confirm the actual inclusion size and its effect on the fatigue properties. The results showed that the location and size of inclusions—including those under 100 μm in diameter—could be successfully identified using UT. The difference between UT-measured inclusion diameters and the diameters of those which appeared on fatigue-fracture surfaces was within 50 μm. It was also evident that inclusion sizes below 100 μm as identified by UT did not appear on the fatigue-fracture surface; instead, microstructural facets were observed. In brief, inclusion sizes below 100 μm as identified by UT did not have any negative effects on the fatigue properties of HGN200 and could be regarded as harmless inclusions. Consequently, the use of UT in advance can reveal the sizes and locations of harmful inclusions. Cross-sectional observations of the fatigue-fracture origins show microstructural facets that correspond to isolated large grains, related to the concentration of Fe.
为了建立一种管理镍钴基粉末冶金HGN200高温合金微观夹杂物的策略,本研究通过揭示某些作为疲劳断裂起源的检测夹杂物来检验超声波检测(UT)的准确性和灵敏度。其中一些可检测到的夹杂物也显示不影响疲劳性能。首先,进行高频UT识别夹杂物的位置和大小。接下来,使用精密加工的疲劳试样进行超声疲劳测试,以包含先前UT检测到的夹杂物之一,以确认实际夹杂物尺寸及其对疲劳性能的影响。结果表明,采用UT技术可以成功地识别出粒径在100 μm以下的夹杂物的位置和尺寸。ut测量的夹杂物直径与疲劳断口表面出现的夹杂物直径相差在50 μm以内。同样明显的是,在疲劳断口上没有出现通过UT识别的小于100 μm的夹杂物;相反,观察到微观结构面。总之,通过UT识别的小于100 μm的夹杂物对HGN200的疲劳性能没有负面影响,可以认为是无害的夹杂物。因此,提前使用UT可以揭示有害夹杂物的大小和位置。疲劳断裂起源的横断面观察显示,与铁浓度有关的孤立大晶粒对应的微观结构面。
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引用次数: 0
Effects of Al-5Ti-1B-xCe refiners on microstructure and tensile properties of Al-5.0Mg-3.0Zn-1.0Cu alloy at different cooling rates 不同冷却速率下Al-5Ti-1B-xCe细化剂对Al-5.0Mg-3.0Zn-1.0Cu合金组织和拉伸性能的影响
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-02-01 Epub Date: 2026-01-22 DOI: 10.1016/j.msea.2026.149820
Shenshen Cui , Qiang Lu , Dezhi Li , Haiyan Jiang , Qudong Wang , Huisheng Cai
In this investigation, the effects of Al-5Ti-1B-xCe (x = 0, 4, 8, 12 wt%) refiners on the grain size, microstructure, and mechanical properties of the Al-5.0Mg-3.0Zn-1.0Cu alloy under different cooling rates were investigated. The results showed that, within the cooling rate range of 9.5–33.6 °C/s, the Al-5Ti-1B-xCe (x = 4, 8, 12) refiners exhibit superior refinement effects on the secondary dendrite arm spacing (SDAS), the width of the Mg32(AlCuZn)49 phase, and the size of the Al3Fe phase in the Al-5.0Mg-3.0Zn-1.0Cu alloy compared with the Al-5Ti-1B refiner, and the Al-5Ti-1B-4Ce refiner exhibits the strongest grain-refining effect. Moreover, as the cooling rate increases, the grain size, SDAS, the width of the Mg32(AlCuZn)49 phase, and the size of the Al3Fe phase are refined, while in the aged condition, the precipitation-free zone (PFZ) width and the size of precipitates is reduced. Compared with the alloy refined by the Al-5Ti-1B refiner, the alloys refined by Al-5Ti-1B-xCe (x = 4, 8, 12) exhibit a reduced sensitivity of grain size to cooling rate; therefore, as the cooling rate increases, the extent of grain size reduction in the alloys refined by Al-5Ti-1B-xCe (x = 4, 8, 12) becomes smaller. The precipitate diameter shows a unimodal distribution when the alloy is refined by the Al-5Ti-1B refiner, while a bimodal distribution is observed after refinement by the Al-5Ti-1B-xCe (x = 4, 12) refiners. Compared with the alloy refined by the Al-5Ti-1B refiner, the aged Al-5.0Mg-3.0Zn-1.0Cu alloy refined by the Al-5Ti-1B-4Ce and Al-5Ti-1B-8Ce refiners exhibit higher strength and elongation. For alloys refined by the same refiner, the strength and elongation of the aged Al-5.0Mg-3.0Zn-1.0Cu alloy increase with increasing cooling rate.
研究了不同冷却速率下Al-5Ti-1B-xCe (x = 0、4、8、12 wt%)细化剂对Al-5.0Mg-3.0Zn-1.0Cu合金晶粒尺寸、组织和力学性能的影响。结果表明,在9.5 ~ 33.6℃/s的冷却速率范围内,Al-5Ti-1B- xce (x = 4、8、12)细化剂对Al-5.0Mg-3.0Zn-1.0Cu合金的二次枝晶臂间距(SDAS)、Mg32(AlCuZn)49相宽度和Al3Fe相尺寸的细化效果优于Al-5Ti-1B细化剂,其中Al-5Ti-1B- 4ce细化效果最强。随着冷却速度的增加,晶粒尺寸、SDAS、Mg32(AlCuZn)49相宽度和Al3Fe相尺寸均有所细化,而时效状态下,无析出区宽度和析出相尺寸均有所减小。与Al-5Ti-1B细化剂相比,Al-5Ti-1B- xce (x = 4,8,12)细化的合金晶粒尺寸对冷却速率的敏感性降低;因此,随着冷却速率的增加,Al-5Ti-1B-xCe (x = 4,8,12)细化合金的晶粒尺寸减小程度越小。经Al-5Ti-1B细化后,析出物直径呈单峰分布,经Al-5Ti-1B- xce (x = 4,12)细化后,析出物直径呈双峰分布。与Al-5Ti-1B细化剂细化的合金相比,Al-5Ti-1B- 4ce和Al-5Ti-1B- 8ce细化的时效Al-5.0Mg-3.0Zn-1.0Cu合金具有更高的强度和延伸率。对于相同细化剂的合金,时效态Al-5.0Mg-3.0Zn-1.0Cu合金的强度和伸长率随冷却速度的增加而增加。
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引用次数: 0
Engineered ωiso phase enable deformation-induced mechanisms strength and plasticity synergy in a novel Ti-531 metastable β titanium alloy 在一种新型的Ti-531亚稳β钛合金中,工程ω - iso相实现了变形诱导机制的强度和塑性协同作用
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-02-01 Epub Date: 2026-01-20 DOI: 10.1016/j.msea.2026.149806
Irfan Ali Abro , Lin Yang , Qunbo Fan , Kamal Mustafa
Metastable β-Ti alloys are known for their high strain hardening rates and excellent plasticity through the combined effects of transformation induced plasticity (TRIP) and twinning induced plasticity (TWIP) effects, yet their relatively low yield strength restrict structural applications. Improving yield strength without sacrificing ductility is thus a key challenge in these alloys. To address this long-standing strength-plasticity dilemma, we designed a novel metastable β-Ti alloy, Ti-5Mo-3Cr-1Zr (Ti-531), guided by d-electron theory, average electron-to-atom ratio (e/a) and atomic radius difference (Δr) criteria. By engineering nanoscale ωiso phase precipitations, a strategy is demonstrated to concurrently strengthen the yield response and preserve high ductility in the Ti-531 alloy. The results show that these ωiso particles substantially strengthen the alloy and activate a synergistic deformation-induced strengthening mechanism. This mechanism involves a sandwich-type composite twin/stress-induced ω (SIω) structures, interactions between twin/SIM (α”), and development of dislocation channels largely devoid of ωiso phase synergistically accommodate localized strain. These dislocation channels facilitate to accelerate dislocation accumulation, promote forest hardening and suppress the impeding effect of ωiso phase. As a result, the alloy aged at 423 K (A423) outperforms the hot-rolled solution-treated alloy (R1123) in yield strength (∼642 MPa, ∼28 % higher) with merely a slight (∼1.1 %) reduction in elongation, thus combining high strength with largely preserved ductility. This work introduces instability-control paradigm that harmonizes twin/ SIω/SIM-assisted deformation and dislocation channels strengthening to engineer high performance metastable β-Ti alloys.
亚稳态β-Ti合金具有较高的应变硬化率和优异的相变诱导塑性(TRIP)和孪晶诱导塑性(TWIP)效应,但其相对较低的屈服强度限制了其在结构中的应用。因此,在不牺牲延展性的情况下提高屈服强度是这些合金面临的关键挑战。为了解决这一长期存在的强度-塑性难题,我们设计了一种新型亚稳态β-钛合金,Ti-5Mo-3Cr-1Zr (Ti-531),以d-电子理论为指导,以平均电子原子比(e/a)和原子半径差(Δr)为标准。通过工程纳米级ω等相析出,提出了一种同时增强Ti-531合金屈服响应和保持高延展性的策略。结果表明,ω - iso颗粒显著强化合金,并激活了一种协同变形强化机制。该机制涉及三明治型复合孪晶/应力诱导的ω (SIω)结构,孪晶/SIM (α”)之间的相互作用,以及在很大程度上缺乏ω等相的位错通道的发展,从而协同适应局部应变。这些位错通道有利于加速位错积累,促进林硬化,抑制ωiso相的阻碍作用。结果,在423 K时效的合金(A423)在屈服强度(~ 642 MPa,高~ 28%)方面优于热轧固溶处理合金(R1123),而伸长率仅略有(~ 1.1%)下降,从而将高强度与基本保留的延展性结合在一起。这项工作引入了不稳定控制范式,协调双/ SIω/ sim辅助变形和位错通道强化,以设计高性能亚稳β-钛合金。
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引用次数: 0
Enhanced strength-ductility synergy in heterostructured metastable FeCoNiCrMo medium-entropy alloys 异质结构介稳FeCoNiCrMo中熵合金增强的强度-延性协同作用
IF 7 2区 材料科学 Q1 MATERIALS SCIENCE, MULTIDISCIPLINARY Pub Date : 2026-02-01 Epub Date: 2025-12-18 DOI: 10.1016/j.msea.2025.149647
Jun Seok Lee , Pil Wook Shin , Peyman Asghari-Rad , Auezhan Amanov , Hyoung Seop Kim , Jae Wung Bae
In this study, ultrasonic nanocrystalline surface modification was applied to Fe55Co19Ni8.5Cr12.5Mo5 (Co19Ni8.5) and Fe55Co20Ni5Cr12.5Mo7.5 (Co20Ni5) medium-entropy alloys, resulting in a heterogeneous microstructure that enhanced the room-temperature yield strength by up to 82 % compared to the annealed condition with the aid of hetero-deformation-induced (HDI) strengthening. In particular, the lower FCC stability of the Co20Ni5 alloy relative to the Co19Ni8.5 alloy triggered a transition in the deformation mechanism—from twinning to deformation-induced phase transformation—thereby enhancing the HDI strengthening effect and further improving the strength-ductility synergy.
在本研究中,对Fe55Co19Ni8.5Cr12.5Mo5 (Co19Ni8.5)和Fe55Co20Ni5Cr12.5Mo7.5 (Co20Ni5)中熵合金进行了超声纳米晶表面改性,得到了异质显微组织,与退火条件相比,借助异质变形诱导(HDI)强化,室温屈服强度提高了82%。特别是,Co20Ni5合金相对于Co19Ni8.5合金的FCC稳定性较低,引发了变形机制从孪晶到变形诱导相变的转变,从而增强了HDI强化效果,进一步提高了强度-塑性协同效应。
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引用次数: 0
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Materials Science and Engineering: A
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