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2017 16th IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)最新文献

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Optimum spacing of vertical parallel plates for combined natural convection and radiation 自然对流与辐射组合垂直平行板的最佳间距
Hanry Issavi, F. Barez
The reliability of electronic products depends on their ability to dissipate the heat generated by various components. Application of an array of parallel plates such as a heat sink is a common example of using parallel plates in electronics cooling. The most common practice in dissipation of the heat generated by electronics is by means of natural convection. Others have investigated the optimum spacing of vertical parallel plates for the maximum natural convection heat transfer. The goal of this study is to determine the optimum spacing for the maximum combined natural convection and radiation heat transfer from an array of isothermal parallel plates. An exact correlation was obtained to determine the optimum spacing for the maximum radiation heat transfer alone. It is concluded that the optimum spacing for the combined natural convection and radiation heat transfer is similar to that of the optimum spacing of the natural convection alone. An exact correlation was also obtained to determine the optimum spacing for combined heat transfer.
电子产品的可靠性取决于它们散发各种元件产生的热量的能力。平行板阵列(如散热器)的应用是在电子冷却中使用平行板的常见例子。电子设备产生的热量最常用的消散方式是自然对流。其他人研究了垂直平行板的最佳间距,以获得最大的自然对流换热。本研究的目的是确定从等温平行板阵列中最大组合自然对流和辐射换热的最佳间距。得到了一个精确的相关性,以确定最大辐射换热的最佳间距。结果表明,自然对流与辐射联合换热时的最佳换热间距与自然对流单独换热时的最佳换热间距相似。并得到了精确的相关性,以确定复合传热的最佳间距。
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引用次数: 0
Long term isothermal aging effects on the cyclic stress-strain behavior of Sn-Ag-Cu solders 长期等温时效对Sn-Ag-Cu钎料循环应力-应变行为的影响
Nianjun Fu, J. Suhling, S. Hamasha, P. Lall
When exposed to a temperature changing environment, solder joints in electronic assemblies are subjected to cyclic mechanical loading due to the mismatches in coefficients of thermal expansion (CTE) of different assembly materials. Eventually, the cyclic loading results in fatigue failure of solder joints, which is one of the common failure modes in electronic packaging. Aging leads to solder microstructure changes such as grain and phase coarsening, and these effects are closely correlated to the damage that occurs during cyclic loading. In this investigation, we have studied long term isothermal aging effects on the cyclic stress-strain behavior and microstructure of Sn-Ag-Cu (SAC) lead free solders. Cylindrical uniaxial specimens were produced using a vacuum suction process and then aged for various aging times up to one year before testing. All the specimens were tested at room temperature (25 °C) using strain controlled cycling method. We have found that aging causes the degradation of solder mechanical properties. The evolution of cyclic stress-strain curve (hysteresis loop) induced by aging has been characterized. Also, the effects of aging on hysteresis loop area, plastic strain range and peak stress have been quantified and modeled for different aging times. Lastly, aging induced microstructural changes in a small fixed region of a single solder sample have been examined, and the coarsening of solder microstructure has been observed.
当暴露在温度变化的环境中时,由于不同组装材料的热膨胀系数(CTE)不匹配,电子组件中的焊点受到循环机械载荷。循环载荷最终导致焊点疲劳失效,这是电子封装中常见的失效模式之一。时效导致焊料组织发生晶粒和相粗化等变化,而这些变化与循环加载过程中的损伤密切相关。在本研究中,我们研究了长期等温时效对Sn-Ag-Cu (SAC)无铅焊料的循环应力-应变行为和微观结构的影响。圆柱形单轴试样采用真空抽吸工艺制作,然后在测试前进行各种老化时间长达一年的老化。所有试件均采用应变控制循环法在室温(25℃)下进行试验。我们发现老化会导致焊料的机械性能下降。研究了时效引起的应力-应变循环曲线(迟滞回线)的演化规律。同时,对不同时效时间下时效对滞回线面积、塑性应变范围和峰值应力的影响进行了量化和建模。最后,在单个焊料样品的一个小的固定区域,观察了老化引起的组织变化,观察到焊料组织的粗化。
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引用次数: 5
FE analyses and power cycling tests on the thermo-mechanical performance of silver sintered power semiconductors with different interconnection technologies 不同互连技术下银烧结功率半导体热机械性能的有限元分析和功率循环试验
R. Dudek, R. Döring, A. Otto, S. Rzepka, S. Stegmeier, S. Kiefl, A. Lunding, R. Eisele
The paper reports on thermo-mechanical performance analyses of power semiconductors. Realistic transient temperature loadings as well as mechanical stresses were simulated by fully coupled electro-thermal-mechanical finite element analyses for power cycling loads. Power cycling tests were run in parallel to the theoretical investigations. The failure modes observed by testing were analyzed and adjusted to FE results. Some of the failures need a sophisticated evaluation strategy, as failure initiates at bi-material free edges, which obey a mechanical stress singularity. Damage mechanical modelling by means of the cohesive zone method (CZM) was adopted along with the coupled finite element analysis (FEA) in those cases. Applications of the methodology are presented for a SiC Mosfet testing sample operating at medium power and a high voltage inverter module with insulated gate bipolar transistors (IGBTs) and diodes, operating at high power. Both modules use silver sintering technology on directly bonded copper (DBC) substrates. Top interconnects are made by wire bonding for the Mosfet test sample but by an electroplating based planar technology for the inverter. Considering electro-thermal results it was calculated that stacks with planar copper interconnects outperform the wire bonded versions by 15–30% dependent on layout and current concerning thermal performance. For the die bonds, networks of cracks in the DCB copper and the silver layer replace the creep-ratchetting mechanism dominant for soft-soldered dies. This failure mode could be attributed to high cyclic in-plane normal stresses leading to subcritical crack growth at high power cycle numbers. The failure mode wire bond lift-off, characteristic for heavy Al wires, was investigated by CZM. The CZM methodology was also adopted to evaluate planar metallization delamination. For the latter, a parametric study has been made to optimize the materials choice and the layout of the metallization.
本文报道了功率半导体的热机械性能分析。采用电-热-机全耦合有限元分析方法,模拟了电力循环载荷的瞬态温度载荷和机械应力。功率循环试验与理论研究并行进行。对试验观察到的破坏模式进行了分析,并与有限元结果进行了调整。一些破坏需要一个复杂的评估策略,因为破坏开始于双材料自由边缘,服从机械应力奇点。采用粘聚区法(CZM)进行损伤力学建模,并结合耦合有限元分析(FEA)。介绍了该方法在中等功率下的SiC Mosfet测试样品和高功率下具有绝缘栅双极晶体管(igbt)和二极管的高压逆变模块中的应用。这两个模块都在直接结合铜(DBC)衬底上使用银烧结技术。对于Mosfet测试样品,顶部互连采用线键连接,而对于逆变器则采用基于电镀的平面技术。考虑到电热结果,计算出平面铜互连的堆叠比线键版本要好15-30%,这取决于布局和有关热性能的电流。对于模具键,DCB铜层和银层中的裂纹网络取代了软焊模具中主要的蠕变棘轮机制。这种破坏模式可归因于高循环面内法向应力导致高功率循环数下的亚临界裂纹扩展。用CZM研究了重型铝丝的失效模式。采用CZM方法对平面金属化分层进行了评价。对于后者,进行了参数化研究,以优化材料的选择和金属化布置。
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引用次数: 3
A study of thermal performance in novel radial pulsating heat-pipe systems 新型径向脉动热管系统的热性能研究
B. Kelly, Y. Kim, Y. Hayashi
As technology becomes increasingly miniaturized, extremely localized heat dissipation (so called hot-spot) leads to the challenge of how to keep devices from overheating. Heat dissipation from advanced power and military electronics is expected to be on the order of 1 kW/cm2, while conventional cooling techniques can only cool up to <10 W/cm2 with forced air convection cooling and <500 W/cm2 with advanced microchannel liquid cooling. In the present study, we propose and investigate a novel radial pulsating heat-pipe (RPHP), which is tailored for effective “spreading of heat” from a local high heat-flux hot-spot. An experimental system for RPHP was constructed with a 110 mm diameter circular brass plate with 1 mm depth and 1 mm width primary channels. The primary channels are enclosed using a polycarbonate cover that is equipped with an internal working fluid charging port. The diameters of the boiling chamber (or evaporator section) and the condenser section were 10 mm and 60 mm, respectively. Thermocouples were installed to measure the temperatures of RPHP surface and the working fluid. The pressure of the fluid in the boiling chamber (evaporator section) was measured using an absolute pressure transducer. The measured data was used to evaluate the thermal performance of the RPHP in terms of thermal resistance with respect to working fluid fill ratio and power input.
随着技术的日益小型化,极端局部散热(所谓的热点)导致了如何防止设备过热的挑战。先进的电力和军事电子设备的散热预计将在1 kW/cm2左右,而传统的冷却技术只能冷却到<10 W/cm2的强制空气对流冷却和<500 W/cm2的先进微通道液体冷却。在本研究中,我们提出并研究了一种新的径向脉动热管(RPHP),它是为局部高热流密度热点的有效“扩散”而量身定制的。采用直径为110 mm,主通道深度为1mm,主通道宽度为1mm的圆形黄铜板构建了RPHP实验系统。主通道使用聚碳酸酯盖封闭,该盖配有内部工作流体充电端口。沸腾室(或蒸发器段)直径为10mm,冷凝器段直径为60mm。安装热电偶测量RPHP表面和工作流体的温度。用绝对压力传感器测量了沸腾室(蒸发器部分)中流体的压力。测量数据用于评估RPHP的热阻与工作流体填充比和功率输入的关系。
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引用次数: 2
Experiments on the simultaneous two-phase liquid cooling of multiple simulated servers at differing vertical rack positions in steady state 多台模拟服务器在不同垂直机架位置的稳态同步两相液冷实验
Felipe Valenzuela, A. Ortega, Gerard F. Jones, A. Fleischer, S. Schon, Russell Tipton
An experimental study was conducted to examine the behavior of a refrigerant two-phase system for cooling multiple servers at differing vertical locations within a standard data center rack. In such racks, the vertically stacked servers may operate at different utilization levels and hence may have differing power dissipations. Furthermore, these distinct power dissipations may occur at differing vertical levels in the rack and may be time-dependent as a result of IT workload scheduling. A reliable two phase cooling system must operate in a stable and controllable fashion under these conditions and the design and characterization of such a system is the topic of this study. An experimental rig was developed for evaluating both pumped and non-pumped (thermosyphon) refrigerant two-phase systems for cooling simulated CPU's in both steady and transient scenarios, and with multiple simulated CPU's operating at distinct vertical positions. Each server flow branch was supplied by a common supply manifold, absorbing the heat at the CPU's using a mini-channel evaporator and returning the two-phase flow to a chilled water cooled plate condenser. Precise measurements were made of the mass flow rate to each branch as well as temperatures and pressures at all key system locations, allowing the identification of thermodynamic state at all relevant system positions. This paper presents preliminary experimental results for two simultaneously operating servers at different vertical positions and with different heat loads operating in steady state, in both pumped and non-pumped modes. It is shown that the system operation is stable in both modes for the two-server case. The flow rate branches evenly in the pumped case, with little effect of vertical position. In the non-pumped thermosyphon operation, flow rate to each server location is not affected by is power dissipation and vertical position.
进行了一项实验研究,以检查冷却标准数据中心机架内不同垂直位置的多台服务器的制冷剂两相系统的行为。在这样的机架中,垂直堆叠的服务器可以在不同的利用率水平上运行,因此可能具有不同的功耗。此外,这些不同的功耗可能发生在机架的不同垂直级别,并且可能与IT工作负载调度的时间有关。一个可靠的两相冷却系统必须在这些条件下以稳定和可控的方式运行,而这样一个系统的设计和表征是本研究的主题。开发了一个实验平台,用于评估泵送和非泵送(热虹吸)制冷剂两相系统在稳定和瞬态情况下冷却模拟CPU,以及多个模拟CPU在不同垂直位置运行。每个服务器流分支由一个共同的供应歧管供应,使用迷你通道蒸发器吸收CPU的热量,并将两相流返回到冷水冷却板冷凝器。对每个分支的质量流量以及所有关键系统位置的温度和压力进行了精确测量,从而可以识别所有相关系统位置的热力学状态。本文介绍了两台同时在不同垂直位置和不同热负荷下运行的服务器在泵送和非泵送两种模式下稳态运行的初步实验结果。结果表明,在双服务器情况下,两种模式下系统运行都是稳定的。泵壳内流量分支均匀,受垂直位置影响较小。在非泵送热虹吸运行时,流向各服务器位置的流量不受其功耗和垂直位置的影响。
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引用次数: 4
Self-adaptive microvalve array for energy efficient fluidic cooling in microelectronic systems 用于微电子系统高效流体冷却的自适应微阀阵列
H. Azarkish, J. Barrau, P. Coudrain, G. Savelli, L. Collin, L. Fréchette
In the present work, the performance of temperature-regulated microvalves is investigated analytically for energy efficient fluidic cooling of microelectronic systems. The objectives are to decrease the overall mass flow rate of coolant (hence decreasing the pumping power) as well as to improve the temperature uniformity across the chip surface with hot spots. For this purpose, temperature-regulated microvalves are used to manage the coolant mass flow rate distribution throughout the chip based on the local chip temperature. The aim of this study is to find the optimum temperature response function of the microvalves to have more energy efficient cooling. Linear, quadratic and exponential temperature response behaviors are considered for the microvalves. Results show that for the linear microvalves, the mass flow rate and the temperature non-uniformity across the chip decrease by 50% and 29% respectively by using active self-adaptive microvalves, compared to the reference condition without any microvalve. These enhancement values are respectively 45% and 55% when using exponential instead of linear microvalves. This study shows that the concept of self-adaptive microvalve arrays for distributed chip cooling can have a significant impact on power and performance, opening a new approach for microfluidic cooling compared to traditional fixed microchannels.
本文对微电子系统节能流控的温控微阀性能进行了分析研究。其目标是降低冷却剂的总质量流量(从而降低泵送功率)以及改善带有热点的芯片表面的温度均匀性。为此,温度调节微阀用于根据局部芯片温度管理整个芯片的冷却剂质量流量分布。本研究的目的是找出微阀的最佳温度响应函数,以实现更节能的冷却。考虑了微阀的线性、二次和指数温度响应行为。结果表明,对于线性微阀,采用主动自适应微阀后,芯片内的质量流量和温度不均匀性分别比不使用微阀时降低了50%和29%。当使用指数微阀代替线性微阀时,这些增强值分别为45%和55%。本研究表明,用于分布式芯片冷却的自适应微阀阵列的概念可以对功率和性能产生重大影响,与传统的固定微通道相比,为微流体冷却开辟了新的途径。
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引用次数: 14
Parametric study of spatially-uniform mini-channel heat sinks using a porous media modeling approach 基于多孔介质建模方法的空间均匀小通道散热器参数化研究
John J. Podhiny, A. Ortega
Pumped-liquid single-pass heat sinks with channel dimensions on the order of 0.1mm to 1.0mm are commonly researched for cooling small-scale electronic devices that generate high heat fluxes. This paper presents a simulation-based parametric study that investigates the steady-state thermal and hydrodynamic performance of 1,014 unique designs that employ square channels of a uniform size that are evenly distributed throughout the heat sink. The volume-averaged two-equation porous media model is used to simulate thermal behavior and provides the 2D spatial distributions of solid and fluid phase temperatures. Hydrodynamic behavior of the coolant is modeled using Darcy's law. The model is implemented via a user-defined element in the commercial finite element analysis code Abaqus. Thermal response is found to fall into two regimes which are defined based on an effective Biot number. Response in the low-Biot regime is found to scale with an effective resistance that is composed of a fin-type resistance (which the authors have not encountered previously) and an advective resistance. Response in the high-Biot regime is found to scale with an effective resistance that is composed of the conductive, convective and advective resistances. Hydrodynamic performance is assessed briefly, and as expected, does not follow the same trends as thermal performance. A basic design methodology for this class of heat sink is also discussed.
通道尺寸在0.1mm到1.0mm之间的泵送液体单通道散热器通常用于冷却产生高热流的小型电子设备。本文提出了一项基于模拟的参数化研究,该研究调查了1,014种独特设计的稳态热和流体动力性能,这些设计采用均匀分布在整个散热器中的均匀尺寸的方形通道。采用体积平均双方程多孔介质模型来模拟热行为,并提供固体和流体相温度的二维空间分布。采用达西定律对冷却剂的流体力学行为进行了建模。该模型通过商业有限元分析代码Abaqus中的用户定义单元实现。发现热响应分为两种状态,这两种状态是基于有效Biot数定义的。在低biot状态下,发现响应与有效阻力成比例,有效阻力由鳍型阻力(作者以前没有遇到过)和顺流阻力组成。在高biot状态下,发现响应与有效电阻成比例,有效电阻由导电、对流和对流电阻组成。水动力性能进行了简要的评估,正如预期的那样,它不遵循与热性能相同的趋势。本文还讨论了这类散热器的基本设计方法。
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引用次数: 1
NiyanTron — An approach to develop a control system app for data center cooling NiyanTron -一种开发数据中心冷却控制系统应用程序的方法
V. Rahul, A. Darekar, Rajesh Kasukurthy, Ashwin Sidharth, D. Agonafer
This study addresses a Data Center Cooling Control System App designed and developed to make the existing technology modular and economical. The project has been carried out using standard lab equipment and software. The emphasis of the study is on conditioning the outside air by using the cooling systems that aren't energy intensive and hence reduce the overall cost of operation. The paper also discusses the results, cost analysis and future scope while implementing this niche technology. The app is titled ‘NiyanTron’, a portmanteau of the Hindi word Niyantran meaning control and elecTRONic, as the app is an electronic control system. The study was carried out for environmental conditions in four cities — Albuquerque, NM, Dallas, TX, Chicago, IL and Tucson, AZ. The weather information from the four regions was used as the preliminary data to run the control system and show the versatility of the app. The modes Economizer and Return Air cooling have been used for Chicago and Dallas. Tucson and Albuquerque have Direct Evaporative Cooling and Economizer mode. Further, the use of Glassdek and Celdek media has been compared.
本研究解决了一个数据中心冷却控制系统应用程序的设计和开发,使现有的技术模块化和经济性。该项目使用标准的实验室设备和软件进行。这项研究的重点是通过使用不耗能的冷却系统来调节外部空气,从而降低总体运行成本。本文还讨论了实施这一利基技术的结果、成本分析和未来的范围。这款应用名为“NiyanTron”,是印地语Niyantran(控制)和elecTRONic(电子)的合成词,因为这款应用是一款电子控制系统。该研究是在四个城市的环境条件下进行的——Albuquerque, NM, Dallas, TX, Chicago, IL和Tucson, AZ。来自这四个地区的天气信息被用作运行控制系统的初步数据,并显示了应用程序的多功能性。省煤器和回风冷却模式已用于芝加哥和达拉斯。图森和阿尔伯克基有直接蒸发冷却和省煤器模式。此外,还对Glassdek和Celdek介质的使用进行了比较。
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引用次数: 0
Parametric investigation of a raised-floor data center cooling using a reversible fan system 使用可逆风扇系统的高架地板数据中心冷却的参数研究
Zhihang Song, J. Dong
The active tile cooling has become one advanced thermal management approach for offering an appropriate amount of cooling air to raised-floor data centers. However, difficulty remains to alleviate the waste of the CRAC-supplied cooling air when the data center is over-cooled. In view of this concern, this paper especially investigated a reversible fan system, including a ductwork assembly and a fan unit. This configuration was capable of delivering cooling air upwards into the above-floor space as well as working oppositely to draw unnecessary cooling air backwards into the under-floor plenum to be a smart solution. In this way, the fan unit was able to control the airflow of the perforated tile more flexibly than the conventional fan unit of the active tile systems. The computational fluid dynamics (CFD) model was established to analyze the performance of a raised-floor data center cooling using the reversible fan system, and the key operating conditions (e.g., the rotational speed, rotational direction and the vertical position of the reversible fan unit) were defined and the airflow/thermal performances (e.g., local rack inlet temperature, and the air flow distribution in the cold aisle) were observed and compared carefully. Eventually, the results indicate that the reversible fan system is capable of managing the airflow and thermal distributions efficiently and economically.
主动瓷砖冷却已经成为一种先进的热管理方法,为高架地板数据中心提供适量的冷却空气。然而,当数据中心过冷时,如何减少crac提供的冷却空气的浪费仍然是一个难题。鉴于这一问题,本文特别研究了可逆风机系统,包括管道系统组件和风机单元。这种配置能够将冷却空气向上输送到地板上的空间,也可以相反地将不必要的冷却空气吸入到地板下的静压室内,这是一种智能的解决方案。通过这种方式,风扇单元能够比主动瓦系统的传统风扇单元更灵活地控制穿孔瓦的气流。建立了计算流体力学(CFD)模型,分析了采用可逆风机系统的架空数据中心冷却性能,定义了可逆风机机组的转速、旋转方向和垂直位置等关键工况,并对机架入口局部温度、冷通道气流分布等气流/热性能进行了观察和比较。最后,结果表明,可逆风机系统能够有效和经济地管理气流和热分布。
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引用次数: 1
Molecular dynamics simulation of the effect of the solid gas interface nanolayer on enhanced thermal conductivity of copper-CO2 nanofluid 固气界面纳米层对铜- co2纳米流体导热性能影响的分子动力学模拟
Z. Ahmed, A. Sarode, Pratik Basarkar, A. Bhargav, Debjyoti Baneijee
The use of CO2 as a natural refrigerant in data center cooling, in oil recovery and in CO2 capture and storage is gaining traction in recent years. These applications involve heat transfer between CO2 and the base fluid, and hence, there arises a need to improve the thermal conductivity of CO2 to increase the process efficiency and reduce cost. One way to improve the thermal conductivity is through nanoparticle addition in the base fluid. The nanofluid model in this study consisted of copper (Cu) nanoparticles in varying concentrations with CO2 as a base fluid. No experimental data is available on thermal conductivity of CO2 based nanofluid. Molecular dynamics (MD) simulations are being increasingly adopted as a tool to perform preliminary assessments of nanoparticle (NP) fluid interactions. In this study, the effect of the formation of a nanolayer (or molecular layering) at the gas-solid interface on thermal conductivity is investigated using equilibrium MD simulations by varying nanoparticle diameter and keeping the volume fraction (1.413%) of nanofluid constant to check the diameter effect of nanoparticle on the nanolayer and thermal conductivity. A dense semi-solid fluid layer was seen to be formed at the nanoparticle-gas interface, and the thickness increases with increase in particle diameter, which also moves with the nanoparticle Brownian motion. Density distribution has been done to see the effect of nanolayer, and its thickness around the nanoparticle.
近年来,在数据中心冷却、石油回收以及二氧化碳捕获和储存中使用二氧化碳作为天然制冷剂的势头越来越大。这些应用涉及到CO2与基液之间的热传递,因此,需要提高CO2的导热性,以提高工艺效率并降低成本。提高导热性的一种方法是在基液中加入纳米颗粒。本研究中的纳米流体模型由不同浓度的铜(Cu)纳米颗粒组成,以CO2作为基液。目前还没有关于CO2基纳米流体导热性的实验数据。分子动力学(MD)模拟越来越多地被用作纳米颗粒(NP)流体相互作用的初步评估工具。在本研究中,通过改变纳米颗粒直径和保持纳米流体体积分数(1.413%)不变的平衡MD模拟,研究了在气固界面形成纳米层(或分子层)对热导率的影响,以检查纳米颗粒直径对纳米层和热导率的影响。在纳米颗粒-气体界面处形成致密的半固体流体层,厚度随颗粒直径的增大而增大,并随纳米颗粒布朗运动而移动。通过密度分布观察纳米层的影响,以及纳米颗粒周围的厚度。
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引用次数: 0
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2017 16th IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)
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