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2017 16th IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)最新文献

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Hot spot aware microchannel cooling add-on for microelectronic chips in mobile devices 移动设备中用于微电子芯片的热点感知微通道冷却附加组件
L. Collin, J. Colonna, P. Coudrain, M. Shirazy, S. Chéramy, A. Souifi, L. Fréchette
This work proposes an experimental microchannel solution to cool microelectronic chips with hot spots, using a non-intrusive technique. In microelectronics, approaches such as die thinning induces acute stress on cooling because it increases the hotspot phenomena and reduces chip bulk thickness aimed for microchannels. In mobile devices, the heat must be removed using limited pumping power and cooling space. Microchannels etched in the backside of the chip, usually considered as an efficient cooling solution, are impracticable on highly thinned chips. This work experimentally investigates the cooling performance of a non-invasive and hot spot aware microchannel die that is in direct fluidic contact with the backside of the chip. It also proposes a confinement-wise metric. A thermal resistance of 2.8 °C/W is achieved at heat flux of 1185 W/cm2 per heat source, for a total dissipated power of 20 W and a maximum allowed temperature rise of 55 °C. Such performance is obtained with only 19.2 kPa of pressure drop and 9.4 ml/min of flow rate, making a hydraulic power of only 3 mW, representing a coefficient of performance of 6500. Therefore, backside cooling appears as a compact and low consumption solution for highly confined heat on chips for mobile applications.
本工作提出了一种实验性微通道解决方案,使用非侵入式技术来冷却带有热点的微电子芯片。在微电子领域,诸如芯片减薄之类的方法会引起对冷却的严重压力,因为它会增加热点现象并减少针对微通道的芯片体积厚度。在移动设备中,必须使用有限的泵送功率和冷却空间来除去热量。在芯片背面蚀刻微通道通常被认为是一种有效的冷却解决方案,但在高度薄的芯片上是不切实际的。本文通过实验研究了与芯片背面直接流体接触的非侵入式热点感知微通道芯片的冷却性能。它还提出了一个限制指标。在每个热源的热流密度为1185 W/cm2时,热阻为2.8°C/W,总耗散功率为20 W,最大允许温升为55°C。在压力降仅为19.2 kPa,流量为9.4 ml/min的情况下,水力功率仅为3 mW,性能系数为6500。因此,背面冷却似乎是一个紧凑和低消耗的解决方案,为移动应用芯片的高度限制的热量。
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引用次数: 5
Modeling the impact of thermal effects on luminous flux maintenance for SSL luminaires 模拟热效应对SSL灯具光通量维持的影响
J. Davis, K. Mills, M. Lamvik, Eric Solano, G. Bobashev, C. Perkins
Meeting the longevity requirements of solid-state lighting (SSL) devices places extreme demands on the materials and designs that are used in SSL luminaires. Therefore, understanding the aging characteristics of lens, reflectors, and other materials is essential to projecting the long-term performance of LED-based lighting systems. Overlooking these factors at either the design or product specification stage can result in premature failure of the device due to poor luminous flux maintenance and/or excessive chromaticity shifts. This paper describes a methodology for performing accelerated stress testing (AST) on materials intended for use in SSL luminaires. This test methodology, which consists of elevated temperature and humidity conditions, produces accelerated aging data that can be correlated to expected performance under normal luminaire operating conditions. The correlations can then be leveraged to produce models of the changes in the optical properties of key materials including transmittance versus wavelength of lenses and reflectance versus wavelength for housings and other reflectors. This information has been collected into a lumen maintenance decision support tool (LM-DST) and together with user supplied inputs (e.g., expected operation conditions) can provide guidance on lifetime expectations of SSL luminaires. This approach has been applied to a variety of materials commonly found in SSL luminaires including acrylics, polycarbonates, and silicones used for lenses and paints, coatings, films, and composites used for reflectors.
满足固态照明(SSL)设备的寿命要求对SSL灯具中使用的材料和设计提出了极高的要求。因此,了解透镜、反射器和其他材料的老化特性对于预测基于led的照明系统的长期性能至关重要。在设计或产品规格阶段忽略这些因素可能导致由于光通量维护不良和/或色度偏移过多而导致设备过早失效。本文描述了一种对用于SSL灯具的材料进行加速应力测试(AST)的方法。该测试方法包括高温和高湿度条件,产生加速老化数据,这些数据可以与正常灯具操作条件下的预期性能相关联。然后可以利用相关性来产生关键材料光学特性变化的模型,包括透镜的透光率与波长的关系,以及外壳和其他反射器的反射率与波长的关系。这些信息已被收集到流明维护决策支持工具(LM-DST)中,并与用户提供的输入(例如,预期操作条件)一起,可以为SSL灯具的预期寿命提供指导。这种方法已经应用于SSL灯具中常见的各种材料,包括用于透镜的丙烯酸、聚碳酸酯和硅树脂,以及用于反射器的油漆、涂料、薄膜和复合材料。
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引用次数: 7
Degradation mechanisms of embedded cooling systems for high heat flux power electronics: Particle erosion of silicon and silicon carbide 高热流功率电子设备嵌入式冷却系统的退化机制:硅和碳化硅的颗粒侵蚀
D. Squiller, I. Movius, M. Ohadi, P. McCluskey
Embedded cooling systems have enabled higher volumetric heat removal rates at the chip and package levels, permitting advanced power electronic devices to operate closer to their inherent electrical limits. By embedding microchannels directly into the chip or substrate, higher local and global heat fluxes can be reached as the heat removal takes place in close proximity to the source. As this emerging technology finds its way into aerospace, military and commercial applications, reliability will be of utmost importance. This paper will address the fundamental reliability concerns and degradation mechanisms associated with embedded cooling systems, specifically those pertaining to particle erosion. This mechanism has the potential to hinder the active cooling of the electronics by altering the microfluidic geometries and by subsequently restricting or blocking fluid paths due to the increased particle concentration in the fluid. A slurry erosion jet-impingement testing apparatus was constructed to investigate how factors such as particle size, particle concentration, impingement angle and velocity affect the erosion of single crystal silicon and silicon carbide. The test setup is capable of handling velocities up to 60 m/s, particle sizes ranging from the nanometer scale to tens of micrometers, impingement angles from 10 to 90 degrees, and is chemically compatible with a variety of working fluids including deionized water and propylene and ethylene glycols. The main goal of this research is to identify threshold velocities and threshold particle sizes under which no erosion will occur. Additionally, a procedure to develop a new model has been proposed which considers factors that current particle erosion models do not consider such as particle concentration and fluid viscosity.
嵌入式冷却系统在芯片和封装级别上实现了更高的体积散热率,允许先进的电力电子设备更接近其固有的电气极限。通过将微通道直接嵌入芯片或衬底,可以达到更高的局部和全局热流,因为热量的去除发生在靠近源的地方。随着这项新兴技术进入航空航天、军事和商业应用领域,可靠性将是至关重要的。本文将讨论与嵌入式冷却系统相关的基本可靠性问题和退化机制,特别是与颗粒侵蚀有关的问题。这种机制有可能通过改变微流体的几何形状,并随后由于流体中颗粒浓度的增加而限制或阻塞流体路径,从而阻碍电子器件的主动冷却。搭建了浆体冲蚀射流冲蚀试验装置,研究了粒径、颗粒浓度、冲蚀角和冲蚀速度等因素对单晶硅和碳化硅冲蚀的影响。该测试装置能够处理高达60m /s的速度,粒径范围从纳米级到几十微米,撞击角从10到90度,并且与多种工作流体(包括去离子水、丙烯和乙二醇)具有化学兼容性。本研究的主要目标是确定阈值速度和阈值粒径,在此阈值速度和阈值粒径下不会发生侵蚀。此外,还提出了一种开发新模型的程序,该模型考虑了当前颗粒侵蚀模型未考虑的因素,如颗粒浓度和流体粘度。
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引用次数: 0
Experimental-theoretical thermal and electrical analyses of insulated gate bipolar transistors (IGBT) power module 绝缘栅双极晶体管(IGBT)功率模块的热与电实验理论分析
P. R. d'Egmont, C. Naveira-Cotta, R. Dias, C. Tostado, F. P. Duda, K. Chen
Applications of high-power insulated gate bipolar transistor (IGBT) modules include railway traction, motor drives, and hybrid electric vehicles. The reliability of these semiconductor devices is tightly linked to the operating junction temperatures of IGBT and diode chips present in them. Since these temperatures are very difficult to measure, accurate models and simulation tools are required to compute the instantaneous temperature of the devices under different load conditions. In this paper, we describe a transient 3D heat transfer numerical model of an IGBT power device with many layers of varying cross-sectional areas, distinct materials, and heat sources. Two cases were evaluated according to the total power dissipation considered. In the first case, a non-switching constant conduction scenario was considered in which a power dissipation of 6.15 W based on experiments was adopted and the calculated results were validated against experimental data obtained via infrared thermography, and excellent agreement between the results was observed. For the second case, IGBT switching — along with power losses due to the gate-closing and gate-opening transitions between conducting and non-conducting states — was taken into consideration. For this case, a higher power of 27.23 W was considered to represent the average power dissipation associated with a typical real-life application of the IGBT unit at a switching at frequency of 1 kHz. For this case, the power dissipation on the IGBT chip was obtained from an electrical simulation and used in the heat transfer problem as a strongly time-dependent heat source. The temperature distributions for both cases were then critically compared.
高功率绝缘栅双极晶体管(IGBT)模块的应用包括铁路牵引,电机驱动和混合动力电动汽车。这些半导体器件的可靠性与其中存在的IGBT和二极管芯片的工作结温密切相关。由于这些温度很难测量,因此需要精确的模型和仿真工具来计算不同负载条件下器件的瞬时温度。在本文中,我们描述了具有不同横截面积、不同材料和热源的多层IGBT功率器件的瞬态三维传热数值模型。根据考虑的总功耗对两种情况进行了评估。在第一种情况下,考虑非开关恒导场景,实验功耗为6.15 W,并将计算结果与红外热像仪实验数据进行验证,结果吻合良好。对于第二种情况,IGBT开关-以及由于导通和非导通状态之间的栅极闭合和栅极打开转换造成的功率损失-被考虑在内。在这种情况下,27.23 W的更高功率被认为代表了与IGBT单元在1 kHz开关频率下的典型实际应用相关的平均功耗。在这种情况下,IGBT芯片上的功耗从电模拟中得到,并作为强时间依赖性热源用于传热问题。然后对两种情况的温度分布进行了严格的比较。
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引用次数: 2
Lifetime predictions for dimmable two-channel tunable white luminaires 可调光双通道可调白色灯具的寿命预测
J. Davis, A. Smith, Terry Clark, K. Mills, C. Perkins
Two-channel tunable white lighting (TWL) systems represent the next wave of solid-state lighting (SSL) systems and promise flexibility in light environment while maintaining the high reliability and luminous efficacy expected with SSL devices. TWL systems utilize LED assemblies consisting of two different LED spectra (i.e., often a warm white assembly and a cool white assembly) that are integrated into modules. While these systems provide the ability to adjust the lighting spectrum to match the physiology needs of the task at hand, they also are a potentially more complex lighting system from a performance and reliability perspective. We report an initial study on the reliability performance of such lighting systems including an examination of the lumen maintenance and chromaticity stability of warm white and cool white LED assemblies and the multi-channel driver that provides power to the assemblies. Accelerated stress tests including operational bake tests conducted at 75°C and 95°C were used to age the LED modules, while more aggressive temperature and humidity tests were used for the drivers in this study. Small differences in the performance between the two LED assemblies were found and can be attributed to the different phosphor chemistries. The lumen maintenances of both LED assemblies were excellent. The warm white LED assemblies were found to shift slightly in the green color direction over time while the cool white LED assemblies shifted slightly in the yellow color direction. The net result of these chromaticity shifts is a small, barely perceptible reduction in the tuning range after 6,000 hours of exposure to an accelerating elevated temperature of 75°C.
双通道可调白色照明(TWL)系统代表了固态照明(SSL)系统的下一波浪潮,在保持高可靠性和高光效的同时,保证了光环境的灵活性。TWL系统利用由两种不同LED光谱组成的LED组件(即,通常是暖白色组件和冷白色组件)集成到模块中。虽然这些系统提供了调节照明光谱以适应手头任务的生理需求的能力,但从性能和可靠性的角度来看,它们也是一个潜在的更复杂的照明系统。我们报告了这类照明系统可靠性性能的初步研究,包括对暖白光和冷白光LED组件的流明维持和色度稳定性的检查,以及为组件提供电源的多通道驱动器。加速压力测试(包括在75°C和95°C下进行的操作烘烤测试)用于LED模块的老化,而在本研究中,驱动程序使用了更严格的温度和湿度测试。发现两种LED组件之间的性能差异很小,这可以归因于不同的荧光粉化学成分。两个LED组件的流明维护都非常出色。随着时间的推移,暖白色LED组件在绿色方向上略有移动,而冷白色LED组件在黄色方向上略有移动。这些色度变化的净结果是一个小的,几乎无法察觉的减少后,6000小时的调谐范围暴露在加速升高的温度为75°C。
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引用次数: 2
Towards using nanoelectrospray for evaporative heat transfer enhancement 纳米电喷雾强化蒸发换热的研究
Joel D. Chapman, P. Kottke, A. Fedorov
For a number of demanding applications, the performance of electronic devices is hampered by the inability to remove generated heat at a sufficient rate to increase transistor density or operating frequency without exceeding thermal limits. Two-phase cooling, in particular thin film evaporation, exploits the latent heat of phase change to provide an effective means for high heat flux dissipation while keeping device junction temperatures nearly constant over a range of heating loads. Delivering a coolant at a precise location on the heated surface and forming a thin film needed for efficient evaporation from a free liquid surface are key requirements for using evaporative cooling for thermal management of spatially non-uniform heat fluxes. The electrospray process enables production and delivery of micro to nanoscale electrically charged droplets towards the heated surface to produce the liquid films, and therefore it has a potential to be a promising method for evaporative cooling. A relatively low power consumption needed to generate the electrospray provides further benefits in terms of energy efficiency as compared to conventional mechanically pumped liquid spray approaches. We report on experimental observations of electrosprayed droplet impingement, coalescence, and film formation on a heated ITO (Indium Tin Oxide) surface acting as an optically transparent heating element, focusing primarily on visualization and mapping of the impacting spray-jet behavior and its impact on the resulting film thickness and shape, which directly affect an expected performance of evaporative cooling.
对于许多要求苛刻的应用,电子设备的性能受到无法以足够的速率去除产生的热量以增加晶体管密度或工作频率而不超过热限制的阻碍。两相冷却,特别是薄膜蒸发,利用相变的潜热提供了一种有效的方法来高热流通量消散,同时保持器件结温在热负荷范围内几乎恒定。在被加热表面的精确位置提供冷却剂并形成从自由液体表面有效蒸发所需的薄膜是使用蒸发冷却进行空间非均匀热流热管理的关键要求。电喷雾工艺可以产生微到纳米级的带电液滴,并将其输送到受热表面,从而产生液体薄膜,因此它有可能成为一种很有前途的蒸发冷却方法。与传统的机械泵送液体喷雾方法相比,产生电喷雾所需的相对较低的功耗在能源效率方面提供了进一步的优势。我们报告了在加热的ITO(铟锡氧化物)表面上作为光学透明加热元件的电喷雾液滴撞击、聚结和成膜的实验观察,主要集中在可视化和映射影响喷雾喷射行为及其对所得膜厚度和形状的影响,这直接影响蒸发冷却的预期性能。
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引用次数: 1
Role of carbon nanotube on the interfacial thermal resistance: A molecular dynamics approach 碳纳米管在界面热阻中的作用:分子动力学方法
A. Sarode, Z. Ahmed, Pratik Basarkar, A. Bhargav, Debjyoti Baneijee
Very high thermal conductivity of carbon nanotube (CNT) makes it an obvious choice in electronic cooling applications. But at the nanoscale, these CNTs face a limitation due to the interfacial thermal resistance commonly known as Kapitza resistance, prevailing between the carbon nanotube and coolant molecules at the solid-liquid boundary. Vibrational mismatch at the interface gives rise to the Kapitza resistance which plays a dominating role in the heat transfer process. Current work puts an effort to investigate the impact of CNT diameter on the interfacial resistance between nanotube and water molecules through molecular dynamics. Molecular dynamics simulations have been performed using armchair single walled CNTs. Beginning with the initial configuration, the system of CNT and water molecules is equilibrated at 300 K and 1 atm. The temperature of the CNT is raised to 700 K and then allowed to relax in a bath of water molecules. The time constant of the CNT temperature response is determined based on the lumped capacitance analysis which is then used to compute the interfacial resistance. Present study illustrates that the interfacial thermal resistance is increases as the diameter of the single walled carbon nanotube increases. Therefore, in electronic cooling applications, CNT of smaller diameters should be preferred owing to its lower values of interfacial thermal resistance.
碳纳米管(CNT)的高导热性使其成为电子冷却领域的首选材料。但在纳米尺度上,由于碳纳米管和冷却剂分子在固液边界处普遍存在的界面热阻(俗称Kapitza阻力),这些碳纳米管面临限制。界面处的振动失配会产生Kapitza阻力,Kapitza阻力在传热过程中起主导作用。目前的工作是通过分子动力学研究碳纳米管直径对纳米管与水分子界面阻力的影响。利用扶手椅式单壁碳纳米管进行了分子动力学模拟。从初始配置开始,碳纳米管和水分子的系统在300k和1atm下达到平衡。碳纳米管的温度被提高到700k,然后在水分子浴中放松。碳纳米管温度响应的时间常数是基于集总电容分析确定的,然后用于计算界面电阻。研究表明,界面热阻随单壁碳纳米管直径的增大而增大。因此,在电子冷却应用中,更小直径的碳纳米管应该是首选,因为它的界面热阻值更低。
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引用次数: 1
Cooling strategy for LED filament bulb utilizing thermal radiation cooling and open slots enhancing thermal convection 利用热辐射冷却和开槽增强热对流的LED灯丝灯泡冷却策略
Linjuan Huang, Yu-Chou Shih, F. Shi
As a novel replacement of conventional light sources, LED filament bulb has gained popularity recently due to its long lifetime, low cost and high energy efficiency. However, the bottleneck in LED filament development is thermal management of the whole bulb and consequential degradation of light output performance. The potential cooling strategies include passive cooling and active cooling. Compared with passive cooling methods, active cooling ones are more costly, space-consuming, heavier and do not apply to the case of filament bulb. Thus, passive cooling such as thermal conductive phosphor-silicon composite and thermal radiation coating wrapped around the filaments can be adopted to boost the thermal conduction and radiation into the environment. Notice that the temperature distribution within phosphor layer is non-uniform, thermal radiation coating can make phosphor temperature more uniform as well as reduce the risk of thermal quenching and hotspot. Here, the effect of our self-developed thermal radiation coatings with different emissivity are compared and investigated. What's more, open slots or holes on the bulb can be considered to enhance the thermal convection of the filament. According to our simulation, the junction temperature will decrease with filament thickness. This is because the outer surface of filament for both thermal convection and radiation is increased, which stimulates the total heat transfer. With this optimized passive cooling strategy, thermal issue of LED filament bulb can be mitigated largely and cost-performance ratio is at a relatively low level.
作为传统光源的新型替代品,LED灯丝灯泡以其长寿命、低成本、高能效等优点近年来得到了广泛的应用。然而,LED灯丝发展的瓶颈是整个灯泡的热管理和光输出性能的下降。潜在的冷却策略包括被动冷却和主动冷却。与被动冷却方法相比,主动冷却方法成本高,占用空间大,重量大,不适用于灯丝灯泡的情况。因此,可以采用导热磷硅复合材料和热辐射涂层等被动冷却方式来增强热传导和辐射到环境中。注意荧光粉层内部温度分布是不均匀的,热辐射涂层可以使荧光粉温度更加均匀,减少热淬和热点的风险。本文对自主研制的不同发射率的热辐射涂层的效果进行了比较和研究。此外,可以考虑在灯泡上开槽或开孔,以增强灯丝的热对流。根据我们的模拟,结温会随着灯丝厚度的增加而降低。这是因为灯丝外表面的热对流和辐射都增加了,这刺激了总传热。通过优化后的被动冷却策略,可以在很大程度上缓解LED灯丝灯泡的散热问题,并使其性价比处于较低的水平。
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引用次数: 2
Forced convection heat transfer enhancement in heat sink channels using aeroelastically fluttering reeds 利用气弹性颤振芦苇增强散热器通道中的强制对流换热
T. Crittenden, S. Jha, A. Glezer
Heat transport within rectangular, mm-scale channels of forced convection heat sinks is enhanced by the aeroelastic fluttering of cantilevered planar thin-film reeds protruding into the channels. The shedding of a train of counter-rotating vortical structures induced by the motion of the reeds and their effects on heat transfer from the channel walls are investigated in two separate testbeds. The interaction of the reeds with the cross flow in the channels is investigated in a single channel model using PIV with specific emphasis on the formation, shedding, and advection of small-scale vorticity concentrations that lead to enhanced mixing of the core flow and enhanced dissipation reminiscent of a fully-developed turbulent channel flow. Heat transfer enhancement is investigated using a pair of back-to-back heat sinks with a common heater that model the fins of an air-cooled condenser. It is demonstrated that the power dissipation and temperature in the heat sink base flow can be matched at reduced air flow rate with the addition of the reeds (for example, between Re = 1,000 baseline and 775 with reeds). The reduction in the required air volume flow rate indicates the potential for lower system-level losses of the cooling air flow and consequently significant reductions in the cooling power.
在强制对流散热器的矩形mm尺度通道内,突出在通道内的悬臂式平面薄膜芦苇的气动弹性颤振增强了热传递。在两个独立的试验台上,研究了芦苇运动引起的一列反向旋转涡结构的脱落及其对通道壁传热的影响。在单通道模型中,利用PIV研究了芦苇与通道内交叉流动的相互作用,特别强调了小尺度涡度浓度的形成、脱落和平流,这些涡度浓度导致核心流动的混合增强和耗散增强,使人想起一个完全发展的湍流通道流动。传热增强的研究使用一对背靠背的散热器与一个共同的加热器,模拟一个风冷冷凝器的翅片。结果表明,在降低空气流速时,加入芦苇(例如,在Re = 1000基线和775芦苇之间),散热器基流中的功耗和温度可以匹配。所需风量流量的减少表明冷却气流的系统级损失可能会降低,因此冷却功率也会显著降低。
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引用次数: 9
Microgap cooling of via-enhanced glass interposers 通过增强玻璃中间层的微间隙冷却
M. Fish, P. McCluskey, A. Bar-Cohen
A series of single-phase water microgap cooling experiments (gap height: 200 μm) are conducted on via arrays in 400 μm thick glass interposers. Surface temperature rise is compared to trials run with bulk Si of the same thickness. The results show that the copper vias are necessary to control the temperature rise of the glass substrate, and that while the via-enhanced interposers do exhibit a larger thermal resistance than silicon, they also provide the desired increase in lateral thermal isolation. As flow rates within the gap are increased (approaching Re=1600), the penalty associated with constraining the flow of heat to the footprint of the via array is mitigated, owing to the reduction in the thermal resistance attributable to the convection boundary.
在400 μm厚玻璃中间层的通孔阵列上进行了一系列单相水微间隙冷却实验(间隙高度为200 μm)。将表面温升与相同厚度的大块硅进行了比较。结果表明,铜过孔对于控制玻璃基板的温升是必要的,并且当过孔增强的中间层确实表现出比硅更大的热阻时,它们也提供了所需的侧向热隔离增加。随着间隙内的流速增加(接近Re=1600),由于对流边界的热阻减少,与限制热量流向通孔阵列足迹相关的惩罚得到减轻。
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引用次数: 1
期刊
2017 16th IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)
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