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2017 16th IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)最新文献

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Sub-diffraction thermoreflectance thermal imaging using image reconstruction 亚衍射热反射热成像的图像重建方法
A. Ziabari, Y. Xuan, J. Bahk, Maryam Parsa, P. Ye, A. Shakouri
Thermoreflectance thermal imaging technique uses light in the visible wavelength range and has a diffraction limit of ∼250nm. Despite that TR is still capable of acquiring temperature signal from devices smaller in size down to ∼3x below diffraction limit. Below diffraction limit, the detected thermoreflectance signal underestimates the true measured temperature by 360%. Image blurring was used in the forward problem to explain the apparent temperature of the device quite accurately. In most applications, there is no unambiguous model of the device temperature for forward problem and one needs to reconstruct the true temperature profiles of the sub-diffraction devices from their measured TR images. This is an ill-posed inverse problem which may not have a unique solution. Here, a maximum-a-posteriori (MAP) image reconstruction technique is used along with an Iterative Coordinate Descent (ICD) Optimization approach to solve this inverse problem and restore the true temperature profile of the devices. Preliminary results show that temperature of sub-diffraction heater lines down to ∼150nm can be accurately estimated.
热反射热成像技术使用可见光波长范围内的光,其衍射极限为~ 250nm。尽管如此,TR仍然能够从更小的器件中获取温度信号,其尺寸小于衍射极限的3倍。在衍射极限下,检测到的热反射信号低估了真实测量温度的360%。在正演问题中采用图像模糊,较准确地解释了器件的视温。在大多数应用中,对于正演问题,没有明确的器件温度模型,需要从测量的TR图像中重建亚衍射器件的真实温度分布。这是一个不适定逆问题,它可能没有唯一解。在这里,使用最大后验(MAP)图像重建技术以及迭代坐标下降(ICD)优化方法来解决这个逆问题并恢复器件的真实温度分布。初步结果表明,亚衍射加热线的温度可以精确估计到~ 150nm。
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引用次数: 1
Evaluation of breathable enclosures for thermal management of outdoor electronics 室外电子设备热管理用透气外壳的评价
Z. Owens, L. Gilman, R. Dunne, J. McNulty, Abid Kemal
Thermal design of electronic enclosures for outdoor use is complicated by the need to isolate the system from moisture, dust, and other environmental contaminants. Traditionally this isolation is achieved by using sealed enclosures; however, breathable, water-resistant materials present an opportunity to achieve the thermal benefits of a vented enclosure while also maintaining the isolation offered by sealed enclosures. While breathable vents are routinely incorporated into enclosures for the purpose of pressure equalization, the concept of using breathability as a thermal management tool has not been fully realized. In this paper we describe the use of a computational fluid dynamics (CFD) model to explore the application of breathable polymers, or textiles, as a part of the enclosure and assess the thermal benefit of this approach compared to a fully sealed enclosure. The results of the study reveal that there are several water-resistant textiles, traditionally used in sportswear, that have sufficient air permeability to achieve a significant cooling benefit when used in combination with internal fans. This study also reveals that the polytetrafluoroethylene (PTFE) membrane materials that are typically used for enclosure pressure equalization are too air-impermeable to achieve a significant cooling benefit.
室外使用的电子外壳的热设计由于需要将系统与水分,灰尘和其他环境污染物隔离开来而变得复杂。传统上,这种隔离是通过使用密封外壳来实现的;然而,透气,防水材料提供了一个机会,以实现通风外壳的热效益,同时也保持密封外壳提供的隔离。虽然透气通风口通常被整合到外壳中以达到压力平衡的目的,但使用透气性作为热管理工具的概念尚未完全实现。在本文中,我们描述了使用计算流体动力学(CFD)模型来探索透气聚合物或纺织品作为外壳的一部分的应用,并评估了与完全密封外壳相比,这种方法的热效益。研究结果表明,有几种传统上用于运动服的防水纺织品,当与内部风扇结合使用时,具有足够的透气性,可以实现显着的冷却效果。该研究还表明,通常用于外壳压力均衡的聚四氟乙烯(PTFE)膜材料太不透气,无法实现显着的冷却效益。
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引用次数: 1
Non-destructive in-situ monitoring of delamination of buried interfaces by a thermal pixel (Thixel) chip 热像元(thxel)芯片对埋地界面分层的无损原位监测
B. Wunderle, D. May, M. A. Ras, J. Keller
We have developed a novel, rapid, robust and non-destructive experimental technique for in-situ monitoring of delamination of interfaces for electronic packages. The method is based on a simple thermal transducer matrix of so-called THIXELS (thermal pixels) which allows a spatially resolved real-time image of the current status of delamination. The transducers are small metal wire meanders which are driven and electrically read out using the well-known 3-omega method. This method has special advantages over other thermal contrast methods with respect to robustness, sensitivity and signal-to-noise ratio. Notable is the absence of cross-effects. The proof of concept has been furnished on an industry-grade flip-chip package with underfill on an organic substrate. The technique is especially powerful for buried interfaces, where time-honoured methods like scanning acoustic microscopy (SAM) cannot be applied. As the technique effectively performs a thermal diffusivity sensitive scan, it may not only be useful for stress testing during package qualification, but sensor applications on other fields of health monitoring seem also possible.
我们开发了一种新颖、快速、可靠和无损的实验技术,用于电子封装界面分层的原位监测。该方法基于所谓的thxels(热像素)的简单热传感器矩阵,它允许对分层的当前状态进行空间分辨率的实时图像。换能器是小的金属线弯曲,使用众所周知的3-omega方法驱动和电读出。该方法在鲁棒性、灵敏度和信噪比等方面优于其他热对比方法。值得注意的是没有交叉效应。概念的证明已经提供了一个工业级倒装芯片封装与底料在有机基板上。这项技术对于埋藏界面来说尤其强大,因为像扫描声学显微镜(SAM)这样历史悠久的方法无法应用于埋藏界面。由于该技术有效地执行热扩散敏感扫描,它不仅可用于包装鉴定期间的压力测试,而且传感器在其他健康监测领域的应用似乎也是可能的。
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引用次数: 5
Investigation on dip-transfer phosphor coating for light-emitting diodes: Experiments and VOF simulations 发光二极管用浸渍转移荧光粉涂层的研究:实验与VOF模拟
Xingjian Yu, Yupu Ma, B. Shang, Bin Xie, Qi Chen, Xiaobing Luo
Dip-transfer phosphor coating method and its benefit on enhancing angular color uniformity (ACU) of white light-emitting diodes (LEDs) were previously reported, however, for applying this method in mass production, its fluid transfer mechanism and packaging consistency needs to be further investigated. The dip-transfer process is divided into two process, they are dipping process and transfer process. In our previous study, the dipping process were studied with experiments and simulations. In this study, we further studied the transfer process with numerical simulations based on combination of the volume of fluid (VOF) method and the dynamic mesh model, four parameters include post radius, withdrawal velocity, transfer height and phosphor gel viscosity were investigated. Besides, the packaging consistency of the dip-transfer phosphor coating method was studied with experiments. The simulated results show that the transfer volume decreases with the post radius, phosphor withdrawal velocity and phosphor gel viscosity, while keep the same with the transfer height. The experimental results show that the packaging consistency is highly rely on the transfer volume, with transfer volume varies from 0.71 μl to 6.12 ul, the maximum transfer volume deviation (MTVD) changes from 6.98% to 2.31%.
此前已经报道了浸转移荧光粉涂层方法及其对提高白光发光二极管(led)的角度颜色均匀性(ACU)的好处,但要将该方法应用于批量生产,还需要进一步研究其流体传递机理和封装一致性。浸渍转移过程分为浸渍过程和转移过程。在我们之前的研究中,通过实验和模拟对浸出过程进行了研究。在本研究中,基于流体体积法(VOF)和动态网格模型相结合的数值模拟进一步研究了传递过程,研究了传递半径、提取速度、传递高度和荧光粉凝胶粘度4个参数。此外,通过实验研究了浸渍转移荧光粉镀膜方法的封装一致性。模拟结果表明,传质体积随传质半径、吸出速度和凝胶粘度的增大而减小,而随传质高度的增大而减小。实验结果表明,封装一致性高度依赖于传输量,当传输量在0.71 ~ 6.12 μl范围内变化时,最大传输量偏差(MTVD)在6.98% ~ 2.31%之间变化。
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引用次数: 0
An area-scalable two-layer evaporator wick concept for high-heat-flux vapor chambers 一个面积可扩展的双层蒸发器芯概念,用于高热流密度的蒸汽室
S. Sudhakar, J. Weibel, S. Garimella
For vapor chamber heat spreaders to operate at very high heat fluxes, the internal wick layer at the evaporator must simultaneously minimize the device temperature rise and the flow resistance to liquid resupply by capillary action. Prior investigations in the literature have reported sustained capillary-fed boiling at heat fluxes as high as 1 kW/cm2 for small hotspots of significantly less than ∼1 cm2. However, the need to provide liquid feeding to avoid dryout prevents high levels of heat fluxes from being dissipated over areas any larger than localized hotspots. Thin layers of homogeneous evaporator wicks can help reduce the thermal resistance across the layer, but fail to sustain adequate liquid supply at high heat fluxes or over large areas. Thicker evaporator wicks offer greater flow cross-sections to better feed liquid to the evaporator by capillary action, but induce unacceptably large surface superheats due to the high thermal resistance across these thick layers. This work proposes and analyzes a hybrid two-layer evaporator wick for passive, high-heat-flux dissipation. A thick cap layer of wick material evenly routes liquid to a thin, low-thermal-resistance base layer through an array of vertical liquid-feeding posts. This two-layer structure decouples the functions of liquid resupply (cap layer) and capillary-fed boiling heat transfer (base layer), making the design scalable to heat input areas of ∼1 cm2 for operation at 1 kW/cm2. A model is developed to demonstrate the potential performance of a vapor chamber incorporating such a two-layer evaporator wick design and to establish the target sizes of critical wick features that must be fabricated. The model comprises simplified hydraulic and thermal resistance networks for predicting the capillary-limited maximum heat flux and the overall thermal resistance, respectively. The performance of the vapor chamber is analyzed with varying two-layer wick geometric feature sizes.
为了使蒸汽室换热器在非常高的热通量下工作,蒸发器的内部芯层必须同时最小化设备温升和毛细作用对液体补给的流动阻力。先前的文献研究已经报道了在热流高达1kw /cm2的情况下,对于明显小于~ 1cm2的小热点,持续的毛细管沸腾。但是,需要提供液体供料以避免干燥,这阻止了高水平的热流在比局部热点更大的区域消散。薄层均匀的蒸发器芯可以帮助减少整个层的热阻,但在高热通量或大面积时无法维持足够的液体供应。较厚的蒸发器芯提供更大的流动截面,通过毛细管作用更好地将液体输送到蒸发器,但由于这些厚层的高热阻,会产生不可接受的大表面过热。本文提出并分析了一种用于被动高热流散的混合式双层蒸发器芯。灯芯材料的厚帽层通过一组垂直的供液柱均匀地将液体输送到薄的、低热阻的基础层。这种两层结构解耦了液体补给(帽层)和毛细管沸腾传热(基础层)的功能,使设计可扩展到1 cm2的热输入面积,以1 kW/cm2的速度运行。开发了一个模型来演示包含这种两层蒸发器灯芯设计的蒸汽室的潜在性能,并建立必须制造的关键灯芯特征的目标尺寸。该模型包括简化的水力网络和热阻网络,分别用于预测毛细管限制的最大热通量和总热阻。分析了两层吸芯几何特征尺寸的变化对蒸汽室性能的影响。
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引用次数: 4
Pressure drop analysis of direct liquid cooled (DLC) rack 直接液冷(DLC)机架的压降分析
S. Alkharabsheh, Bharath Ramakrishnan, B. Sammakia
This study presents an experimental and numerical characterization of pressure drop in a commercially available direct liquid cooled (DLC) rack. It is important to investigate the pressure drop in the DLC system as it determines the required pumping power for the DLC system, which affects the energy efficiency of the data center. The main objective of this research is to assess the flow rate and pressure distributions in a DLC system to enhance the reliability and the cooling system efficiency. Other objectives of this research are to evaluate the accuracy of flow network modeling (FNM) in predicting the flow distribution in a DLC rack and identify manufacturing limitations in a commercial system that could impact the cooling system reliability. The main components of the investigated DLC system are: coolant distribution module (CDM), supply/return manifold module, and server module which contains a cold plate. Extensive experimental measurements were performed to study the flow distribution and to determine the pressure characteristic curves for the server modules and the coolant distribution module (CDM). Also, a methodology was described to develop an experimentally validated flow network model (FNM) of the DLC system to obtain high accuracy. The measurements revealed a flow maldistribution among the server modules, which is attributed to the manufacturing process of the micro-channel cold plate. The average errors in predicting the flow rate of the server module and the CDM using FNM are 2.5% and 3.8%, respectively. The accuracy and the short run time make FNM a good tool for design, analysis, and optimization for DLC systems. The pressure drop in the server module is found to account for 56% of the total pressure drop in the DLC rack. Further analysis showed that 69% of the pressure drop in the server module is associated with the module's plumbing (corrugated hoses, disconnects, fittings). The server cooling modules are designed to provide secured connections and flexibility, which come with a high pressure drop cost.
本研究提出了在市售的直接液冷(DLC)机架压降的实验和数值表征。研究DLC系统中的压降非常重要,因为它决定了DLC系统所需的泵送功率,从而影响数据中心的能源效率。本研究的主要目的是评估DLC系统的流量和压力分布,以提高冷却系统的可靠性和效率。本研究的其他目标是评估流量网络建模(FNM)在预测DLC机架中流量分布方面的准确性,并确定商业系统中可能影响冷却系统可靠性的制造限制。所研究的DLC系统的主要组成部分是:冷却剂分配模块(CDM),供/回歧管模块和包含冷板的服务器模块。进行了大量的实验测量来研究流量分布,并确定了服务器模块和冷却剂分配模块(CDM)的压力特性曲线。此外,本文还描述了一种开发DLC系统流网络模型(FNM)的方法,以获得较高的精度。测量结果显示,由于微通道冷板的制造过程,服务器模块之间的流量分布不均匀。使用FNM预测服务器模块和CDM流量的平均误差分别为2.5%和3.8%。FNM的精度和较短的运行时间使其成为DLC系统设计、分析和优化的良好工具。服务器模块的压降占DLC机架总压降的56%。进一步分析表明,服务器模块中69%的压降与模块的管道有关(波纹软管、断开连接、配件)。服务器冷却模块旨在提供安全的连接和灵活性,这带来了很高的压降成本。
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引用次数: 9
Thermal modeling of single-phase and two-phase 2D-chip cooling using microchannels 使用微通道的单相和两相2d芯片冷却的热建模
Chirag R. Kharangate, Hyoungsoon Lee, Tanya Liu, K. Jung, M. Iyengar, C. Malone, M. Asheghi, K. Goodson
Microprocessor are seeing an exponential rise in switching speeds and transistor densities, which are leading to significantly higher heat fluxes. Two-phase schemes utilizing boiling are becoming very popular over the past few years due to their ability to tackle much higher heat dissipation challenges in comparison to single-phase schemes. In this paper, we investigate thermal performance and pressure drop for microchannels in single-phase flows and two-phase boiling flows. Microchannel configurations with three different hydraulic diameters were investigated: 909 pm, 191 pm, and 95 pm. Three different working fluids were compared: water is used for the single-phase study, R2345fa and HFE7000 for the two-phase study. As expected, increase in hydraulic diameter, decreases the pressure drop and increases the thermal resistance for a fixed flow rate. Two-phase flows show higher pressure drop and lower thermal resistance in comparison to single-phase flows. Two factors contribute to lower resistances in two-phase flow; lower convective resistance due to high heat transfer, and negative advection resistances due to high pressure drop. Some two-phase test cases predict sub-atmospheric exit pressures, making those inlet conditions impractical in real two-phase flow loop designs. To avoid sub-atmospheric pressure predictions in two-phase flow, the total thermal resistance should be calculated based on the exit temperature of the fluid. Using this, decrease in hydraulic diameter of the microchannel from 191 pm to 95 pm, shows increase in the total thermal resistance due to increased pressure drop impact on mean fluid temperature.
微处理器的开关速度和晶体管密度呈指数级增长,这导致了更高的热通量。利用沸腾的两相方案在过去几年中变得非常流行,因为与单相方案相比,它们能够解决更高的散热挑战。本文研究了微通道在单相流和两相沸腾流中的热性能和压降。研究了三种不同水力直径的微通道配置:909pm、191pm和95pm。比较了三种不同的工作流体:单相研究使用水,两相研究使用R2345fa和HFE7000。正如预期的那样,在固定流量下,液压直径的增加减小了压降并增加了热阻。与单相流相比,两相流表现出更高的压降和更小的热阻。两相流阻力降低有两个原因;低对流阻力,由于高传热,负平流阻力,由于高压降。一些两相测试用例预测了亚大气出口压力,使得这些进口条件在实际的两相流回路设计中不切实际。为了避免在两相流中预测亚大气压力,应根据流体的出口温度计算总热阻。利用这种方法,微通道的水力直径从191pm减小到95pm,表明由于压降对平均流体温度的影响增加,总热阻增加。
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引用次数: 0
Total cost of ownership model for data center technology evaluation 数据中心技术评估的总拥有成本模型
Yan Cui, Charles Ingalz, Tianyi Gao, A. Heydari
Total Cost of Ownership (TCO) is a comprehensive tool for cost estimation, provisioning, and decision making in a data center. The goal of this paper is to introduce an accurate yet simple model of TCO for data centers. TCO-estimation helps to clear the cost trade-offs, highlights the most impactful parameters on TCO in a datacenter which helps us to focus on research and development efforts to optimize such parameters. In a nutshell TCO consists of five major costs: infrastructure, server acquisition, power utilization, networking equipment, and maintenance cost. Each of these costs needs to be estimated as accurate as possible. This version of TCO model has distinguished features such as capturing different options for utility billing, Power Usage Effectiveness (PUE) as a factor of saving power cost, and comprehensive maintenance model. By studying a few cases such as comparing different cooling solutions, high-efficiency power delivery solutions, and data center parametric sensitivity analysis, we can show the power of this analytical yet simple tool to connect the IT performance to the business performance in a data center.
总体拥有成本(TCO)是一个用于数据中心成本估算、配置和决策制定的综合工具。本文的目的是为数据中心介绍一个准确而简单的TCO模型。TCO估计有助于明确成本权衡,突出数据中心中对TCO影响最大的参数,这有助于我们专注于优化这些参数的研究和开发工作。简而言之,TCO包括五个主要成本:基础设施、服务器购置、电力利用、网络设备和维护成本。每一项成本都需要尽可能准确地估算。这个版本的TCO模型具有不同的特性,例如捕获公用事业计费的不同选项,作为节省电力成本的因素的电力使用效率(PUE),以及全面的维护模型。通过研究一些案例,例如比较不同的冷却解决方案、高效的电力传输解决方案和数据中心参数灵敏度分析,我们可以展示这个简单的分析工具在连接数据中心的IT性能和业务性能方面的强大功能。
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引用次数: 17
Thermal conductivity of double-wall carbon nanotube-polyanaline composites measured by a non-contact scanning hot probe technique 用非接触式扫描热探针技术测量双壁碳纳米管-聚苯胺复合材料的导热系数
Adam A. Wilson, T. Borca-Tasciuc, Hong Wang, Choongho Yu
This paper presents a method for determining thermal conductivity of film samples using the non-contact mode scanning hot probe technique at probe-to-sample distances such that Fourier law heat conduction across the air gap occurs. A method for calibrating non-contact thermal exchange parameters between probe and sample using a single reference sample is proposed and the obtained value of sample thermal conductivity is presented for thin film samples of PANI-CSA infused with varying concentrations of DW-CNTs. Two- to three-fold increase in film thermal conductivity (from 0.4 Wm-1K-1) for the un-doped polymer to 0.8-1.1 Wm-1K-1) is observed for DW-CNT concentration of less than 20% by weight, and a more than seven-fold increase (3.0 Wm-1K-1) is reported for DW-CNT concentration of 30% by weight.
本文提出了一种利用非接触式扫描热探针技术在探针到样品的距离上测定薄膜样品的导热性的方法,使傅里叶定律通过气隙发生热传导。提出了一种使用单一参考样品校准探针和样品之间非接触热交换参数的方法,并给出了注入不同浓度DW-CNTs的聚苯胺- csa薄膜样品的样品导热系数。当DW-CNT浓度小于20%时,未掺杂聚合物的薄膜导热系数增加了2 - 3倍(从0.4 Wm-1K-1)到0.8-1.1 Wm-1K-1),当DW-CNT浓度为30%时,薄膜导热系数增加了7倍以上(3.0 Wm-1K-1)。
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引用次数: 5
Concepts for embedded cooling of vertical current wide band-gap semiconductor devices 垂直电流宽带隙半导体器件的嵌入式冷却概念
E. Dede, Feng Zhou, S. Joshi
Wide band-gap (WBG) power semiconductor devices are being researched in order to meet future high power density electronic packaging targets for a range of power conversion applications. All power devices may be classified based on the current flow direction, namely lateral versus vertical, and for both types, the device junction temperature is determined, in part, by the package thermal resistance. For electrified vehicle applications, where vertical current device architectures are preferred, the vertical configuration leads to current rates that are higher than those found in a lateral device, and this in turn leads to large heat fluxes (∼1 kW/cm2) for large bare dies (∼1 cm2). Considering the challenges associated with the vertical current WBG device structure, three embedded cooling concepts are described. One strategy is selected for initial investigation, where a multi-layer straight microchannel chip-scale cooler is fabricated and thermal-fluid performance characteristics of the device are experimentally plus numerically evaluated. Performance limitations of the design are highlighted, and ongoing work focused on fabrication of a design that exploits jet impingement plus fluid flow through an optimized microchannel topology is described. Discussion regarding device electrical performance and the separation of the vertical current field from the coolant flow is provided.
为了满足未来各种功率转换应用的高功率密度电子封装目标,人们正在研究宽带隙(WBG)功率半导体器件。所有功率器件都可以根据电流流动方向进行分类,即横向与垂直,对于这两种类型,器件结温部分由封装热阻决定。对于首选垂直电流器件架构的电动汽车应用,垂直配置导致电流速率高于横向器件中发现的电流速率,这反过来导致大型裸模(~ 1 cm2)的大热流(~ 1 kW/cm2)。考虑到与垂直电流WBG器件结构相关的挑战,描述了三种嵌入式冷却概念。初步研究选择了一种策略,制作了多层直微通道芯片级冷却器,并对该装置的热流体性能特性进行了实验和数值评估。强调了该设计的性能限制,并描述了正在进行的工作,重点是设计利用射流冲击和流体通过优化微通道拓扑流动的设计。讨论了装置的电气性能和垂直电流场与冷却剂流的分离。
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引用次数: 8
期刊
2017 16th IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)
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