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2017 16th IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)最新文献

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Evolution of the cyclic stress-strain and constitutive behaviors of SAC305 lead free solder during fatigue testing SAC305无铅焊料疲劳试验中循环应力-应变及本构行为演变
Nianjun Fu, J. Suhling, S. Hamasha, P. Lall
When exposed to a temperature changing environment, solder joints in electronic assemblies are subjected to cyclic thermal-mechanical loading due to the mismatches in coefficients of thermal expansion (CTE) of the different assembly materials. Eventually, the cyclic loading can result in fatigue failure of solder joints, which is one of the common failure modes in electronic packaging. While it has been known that the reversal of inelastic strain can change the stress-strain behavior of materials (Bauschinger effect), there have been few prior studies on how the cycling changes the microstructure and degrades the mechanical properties of lead free solders during fatigue testing. In this investigation, we have explored the effects of mechanical cycling on the cyclic stress-strain behavior (hysteresis loop area, plastic strain range, and peak stress) and on the constitutive behavior (stress-strain and creep) of SAC305 lead free solder in fatigue testing. At the same time, effects of cycling on solder microstructure have been studied. The goal of the study was to explore the damage accumulation that occurs during fatigue testing.
当暴露在温度变化的环境中时,由于不同组装材料的热膨胀系数(CTE)不匹配,电子组件中的焊点受到循环热机械载荷。循环载荷最终会导致焊点的疲劳失效,这是电子封装中常见的失效模式之一。虽然已经知道非弹性应变的逆转可以改变材料的应力-应变行为(鲍辛格效应),但在疲劳测试中,循环如何改变微观结构和降低无铅焊料的力学性能的研究很少。在这项研究中,我们探讨了机械循环对SAC305无铅焊料在疲劳测试中的循环应力-应变行为(滞后回路面积、塑性应变范围和峰值应力)和本构行为(应力-应变和蠕变)的影响。同时,研究了循环对焊料组织的影响。该研究的目的是探索疲劳试验过程中发生的损伤累积。
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引用次数: 21
Evaluation of breathable enclosures for thermal management of outdoor electronics 室外电子设备热管理用透气外壳的评价
Z. Owens, L. Gilman, R. Dunne, J. McNulty, Abid Kemal
Thermal design of electronic enclosures for outdoor use is complicated by the need to isolate the system from moisture, dust, and other environmental contaminants. Traditionally this isolation is achieved by using sealed enclosures; however, breathable, water-resistant materials present an opportunity to achieve the thermal benefits of a vented enclosure while also maintaining the isolation offered by sealed enclosures. While breathable vents are routinely incorporated into enclosures for the purpose of pressure equalization, the concept of using breathability as a thermal management tool has not been fully realized. In this paper we describe the use of a computational fluid dynamics (CFD) model to explore the application of breathable polymers, or textiles, as a part of the enclosure and assess the thermal benefit of this approach compared to a fully sealed enclosure. The results of the study reveal that there are several water-resistant textiles, traditionally used in sportswear, that have sufficient air permeability to achieve a significant cooling benefit when used in combination with internal fans. This study also reveals that the polytetrafluoroethylene (PTFE) membrane materials that are typically used for enclosure pressure equalization are too air-impermeable to achieve a significant cooling benefit.
室外使用的电子外壳的热设计由于需要将系统与水分,灰尘和其他环境污染物隔离开来而变得复杂。传统上,这种隔离是通过使用密封外壳来实现的;然而,透气,防水材料提供了一个机会,以实现通风外壳的热效益,同时也保持密封外壳提供的隔离。虽然透气通风口通常被整合到外壳中以达到压力平衡的目的,但使用透气性作为热管理工具的概念尚未完全实现。在本文中,我们描述了使用计算流体动力学(CFD)模型来探索透气聚合物或纺织品作为外壳的一部分的应用,并评估了与完全密封外壳相比,这种方法的热效益。研究结果表明,有几种传统上用于运动服的防水纺织品,当与内部风扇结合使用时,具有足够的透气性,可以实现显着的冷却效果。该研究还表明,通常用于外壳压力均衡的聚四氟乙烯(PTFE)膜材料太不透气,无法实现显着的冷却效益。
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引用次数: 1
Failure mechanisms of boards in a thin wafer level chip scale package 薄晶圆级芯片规模封装中电路板的失效机制
Pavan Rajmane, Hassaan Ahmad Khan, A. Doiphode, Unique Rahangdale, D. Agonafer, A. Lohia, S. Kummerl, L. Nguyen
Various studies have been conducted to study the effect of varying board thickness on thermo-mechanical reliability of BGA packages. Wafer level chip scale packages (WLCSP) have also been studied in this regard to determine the effect of PCB build-up thickness on the solder joint reliability [1]. The studies clearly demonstrate that the thinner Printed Circuit Boards (PCBs) result in longer thermo-mechanical fatigue life of solder joints for BGA. With the literature and past trends supporting the idea of thinner boards, manufacturer opted to move forward by decreasing the thickness of their PCBs to improve the reliability of their packages. The thickness was reduced from 1mm to 0.7mm by decreasing the thicknesses of individual layers and keeping the total number of layers constant. When subjected to thermal cycling, it was observed that 0.7mm board was failing earlier than the 1mm board. Since this behavior of a WLCSP contrasts with the past trends, it required extensive study to determine and understand the pre-mature physics of failure/causality of failure in 0.7mm board. In this paper, an effort is made to understand the mechanism which is causing an early failure in the thinner board. The effect of number & thicknesses of core layers, prepregs and Cu layers in the board has been studied through material characterization of both 1mm and 0.7mm boards. Further, a design optimization account has also been presented to improve the thermo-mechanical reliability of this package.
为了研究不同板厚对BGA封装热机械可靠性的影响,已经进行了各种各样的研究。晶圆级芯片规模封装(WLCSP)也在这方面进行了研究,以确定PCB堆积厚度对焊点可靠性的影响[1]。研究结果表明,电路板越薄,BGA焊点的热机械疲劳寿命越长。随着文献和过去的趋势支持薄板的想法,制造商选择通过减少pcb的厚度来提高其封装的可靠性。通过减小各层厚度,保持层数不变,使厚度从1mm减小到0.7mm。当进行热循环时,观察到0.7mm板比1mm板更早失效。由于WLCSP的这种行为与过去的趋势形成对比,因此需要进行广泛的研究,以确定和理解0.7mm板失效的早熟物理特性/失效因果关系。在本文中,努力了解的机制是导致早期失效的薄板。通过对1mm和0.7mm板的材料表征,研究了芯层、预浸料和Cu层数量和厚度的影响。此外,还提出了一种设计优化方案,以提高该封装的热机械可靠性。
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引用次数: 11
Enhanced air-side heat transfer in an additively manufactured polymer composite heat exchanger 增材制造的聚合物复合热交换器中增强的空气侧传热
David M. Hymas, Martinus A. Arle, Farah Singer, A. Shooshtari, M. Ohadi
The present study builds upon our prior work in integrating additive manufacturing into next-generation heat/mass exchanger devices. In this paper, we will report an analysis of the fabrication, testing, and performance of an additively manufactured polymer composite heat exchanger. This heat exchanger utilizes a novel approach to achieve enhanced air-side heat transfer coefficients and overall mass reduction. This device relies on the Cross-Media Fiber concept where two fluid flows are thermally linked by high-conductivity fins, passing through a low-conductivity channel wall. Through this, the authors have met the required pressure containment, coefficient of performance, and heat flow rate targets, which were 28 psig, 100 and 150 W respectively. The advances that are discussed throughout this paper have allowed this novel polymer composite heat exchanger to be produced through a newly developed form of additive manufacturing that can potentially lead to the economical production of large scale Cross-Media Fiber heat exchangers.
目前的研究建立在我们之前将增材制造集成到下一代热/质交换器设备中的工作基础上。在本文中,我们将报告一种增材制造聚合物复合热交换器的制造、测试和性能分析。这种热交换器采用了一种新颖的方法来实现增强的空气侧传热系数和整体质量减少。该装置依赖于跨介质光纤的概念,其中两种流体通过高导电性的鳍片热连接,通过低导电性的通道壁。通过这种方法,作者满足了所需的压力控制、性能系数和热流率目标,分别为28 psig、100和150 W。本文讨论的进展使得这种新型聚合物复合热交换器可以通过一种新开发的增材制造形式生产,这可能会导致大规模跨介质光纤热交换器的经济生产。
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引用次数: 16
Sub-diffraction thermoreflectance thermal imaging using image reconstruction 亚衍射热反射热成像的图像重建方法
A. Ziabari, Y. Xuan, J. Bahk, Maryam Parsa, P. Ye, A. Shakouri
Thermoreflectance thermal imaging technique uses light in the visible wavelength range and has a diffraction limit of ∼250nm. Despite that TR is still capable of acquiring temperature signal from devices smaller in size down to ∼3x below diffraction limit. Below diffraction limit, the detected thermoreflectance signal underestimates the true measured temperature by 360%. Image blurring was used in the forward problem to explain the apparent temperature of the device quite accurately. In most applications, there is no unambiguous model of the device temperature for forward problem and one needs to reconstruct the true temperature profiles of the sub-diffraction devices from their measured TR images. This is an ill-posed inverse problem which may not have a unique solution. Here, a maximum-a-posteriori (MAP) image reconstruction technique is used along with an Iterative Coordinate Descent (ICD) Optimization approach to solve this inverse problem and restore the true temperature profile of the devices. Preliminary results show that temperature of sub-diffraction heater lines down to ∼150nm can be accurately estimated.
热反射热成像技术使用可见光波长范围内的光,其衍射极限为~ 250nm。尽管如此,TR仍然能够从更小的器件中获取温度信号,其尺寸小于衍射极限的3倍。在衍射极限下,检测到的热反射信号低估了真实测量温度的360%。在正演问题中采用图像模糊,较准确地解释了器件的视温。在大多数应用中,对于正演问题,没有明确的器件温度模型,需要从测量的TR图像中重建亚衍射器件的真实温度分布。这是一个不适定逆问题,它可能没有唯一解。在这里,使用最大后验(MAP)图像重建技术以及迭代坐标下降(ICD)优化方法来解决这个逆问题并恢复器件的真实温度分布。初步结果表明,亚衍射加热线的温度可以精确估计到~ 150nm。
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引用次数: 1
Air side enhancement of heat transfer in an additively manufactured 1 kW heat exchanger for dry cooling applications 增材制造的用于干式冷却应用的1kw热交换器的空气侧传热增强
M. Arie, A. Shooshtari, M. Ohadi
Additive manufacturing is a fast-growing technique due to its ability to fabricate complex objects layer by layer from a preprogrammed digital model. Additive manufacturing can greatly enhance the heat exchanger manufacturing field, as it makes possible the fabrication of complex heat exchanger designs that are challenging to fabricate using conventional methods. In the present work, an air-to-water manifold-microchannel heat exchanger made of titanium alloy (Ti64) with size of 15 cm x 15 cm x 3.2 cm was fabricated using direct metal laser sintering (DMLS) additive manufacturing technique. The manifoldmicrochannel feeds the fluid flow into an array of parallel microchannels for better flow distribution as well as short flow travel length, thus yielding significantly enhanced heat transfer performance with low pressure drop penalty. Upon successful fabrication, the heat exchanger was experimentally tested, and the results were analyzed against conventional heat transfer surfaces. Based on the experimental results, for the case where the heat exchanger heat flow rate is 900 W, air-side Reynolds number is less than 100 and the temperature difference between the inlet air and water temperature is 27.5°C, heat transfer coefficient of 180 W/m2K and pressure drop of 100 Pa are observed. Compared to the conventional surfaces like wavy fin, louvered fin, and plain plate fins, up to 80%, 120%, and 190% improvement in air-side heat transfer coefficients were recorded, respectively, with an air-side pressure drop of less than 100 Pa. The results strongly suggest that additive manufacturing could be implemented for materials and complex designs that are otherwise difficult to fabricate with conventional technologies.
增材制造是一种快速发展的技术,因为它能够从预编程的数字模型逐层制造复杂的物体。增材制造可以极大地增强热交换器制造领域,因为它可以制造复杂的热交换器设计,这是使用传统方法制造的挑战。本文采用直接金属激光烧结(DMLS)增材制造技术,制作了尺寸为15 cm x 15 cm x 3.2 cm的钛合金(Ti64)气-水歧管-微通道热交换器。多管式微通道将流体输送到一系列平行的微通道中,以实现更好的流动分配和更短的流动行程长度,从而显著提高传热性能,同时降低压降损失。在制造成功后,对换热器进行了实验测试,并将结果与传统的传热表面进行了分析。实验结果表明,当换热器热流量为900 W,空气侧雷诺数小于100,进水温差为27.5℃时,换热系数为180 W/m2K,压降为100 Pa。与传统的波纹翅片、百叶翅片和平面翅片等表面相比,空气侧传热系数分别提高了80%、120%和190%,而空气侧压降小于100 Pa。结果强烈表明,增材制造可以用于材料和复杂的设计,否则难以用传统技术制造。
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引用次数: 9
Thermal modeling of single-phase and two-phase 2D-chip cooling using microchannels 使用微通道的单相和两相2d芯片冷却的热建模
Chirag R. Kharangate, Hyoungsoon Lee, Tanya Liu, K. Jung, M. Iyengar, C. Malone, M. Asheghi, K. Goodson
Microprocessor are seeing an exponential rise in switching speeds and transistor densities, which are leading to significantly higher heat fluxes. Two-phase schemes utilizing boiling are becoming very popular over the past few years due to their ability to tackle much higher heat dissipation challenges in comparison to single-phase schemes. In this paper, we investigate thermal performance and pressure drop for microchannels in single-phase flows and two-phase boiling flows. Microchannel configurations with three different hydraulic diameters were investigated: 909 pm, 191 pm, and 95 pm. Three different working fluids were compared: water is used for the single-phase study, R2345fa and HFE7000 for the two-phase study. As expected, increase in hydraulic diameter, decreases the pressure drop and increases the thermal resistance for a fixed flow rate. Two-phase flows show higher pressure drop and lower thermal resistance in comparison to single-phase flows. Two factors contribute to lower resistances in two-phase flow; lower convective resistance due to high heat transfer, and negative advection resistances due to high pressure drop. Some two-phase test cases predict sub-atmospheric exit pressures, making those inlet conditions impractical in real two-phase flow loop designs. To avoid sub-atmospheric pressure predictions in two-phase flow, the total thermal resistance should be calculated based on the exit temperature of the fluid. Using this, decrease in hydraulic diameter of the microchannel from 191 pm to 95 pm, shows increase in the total thermal resistance due to increased pressure drop impact on mean fluid temperature.
微处理器的开关速度和晶体管密度呈指数级增长,这导致了更高的热通量。利用沸腾的两相方案在过去几年中变得非常流行,因为与单相方案相比,它们能够解决更高的散热挑战。本文研究了微通道在单相流和两相沸腾流中的热性能和压降。研究了三种不同水力直径的微通道配置:909pm、191pm和95pm。比较了三种不同的工作流体:单相研究使用水,两相研究使用R2345fa和HFE7000。正如预期的那样,在固定流量下,液压直径的增加减小了压降并增加了热阻。与单相流相比,两相流表现出更高的压降和更小的热阻。两相流阻力降低有两个原因;低对流阻力,由于高传热,负平流阻力,由于高压降。一些两相测试用例预测了亚大气出口压力,使得这些进口条件在实际的两相流回路设计中不切实际。为了避免在两相流中预测亚大气压力,应根据流体的出口温度计算总热阻。利用这种方法,微通道的水力直径从191pm减小到95pm,表明由于压降对平均流体温度的影响增加,总热阻增加。
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引用次数: 0
Total cost of ownership model for data center technology evaluation 数据中心技术评估的总拥有成本模型
Yan Cui, Charles Ingalz, Tianyi Gao, A. Heydari
Total Cost of Ownership (TCO) is a comprehensive tool for cost estimation, provisioning, and decision making in a data center. The goal of this paper is to introduce an accurate yet simple model of TCO for data centers. TCO-estimation helps to clear the cost trade-offs, highlights the most impactful parameters on TCO in a datacenter which helps us to focus on research and development efforts to optimize such parameters. In a nutshell TCO consists of five major costs: infrastructure, server acquisition, power utilization, networking equipment, and maintenance cost. Each of these costs needs to be estimated as accurate as possible. This version of TCO model has distinguished features such as capturing different options for utility billing, Power Usage Effectiveness (PUE) as a factor of saving power cost, and comprehensive maintenance model. By studying a few cases such as comparing different cooling solutions, high-efficiency power delivery solutions, and data center parametric sensitivity analysis, we can show the power of this analytical yet simple tool to connect the IT performance to the business performance in a data center.
总体拥有成本(TCO)是一个用于数据中心成本估算、配置和决策制定的综合工具。本文的目的是为数据中心介绍一个准确而简单的TCO模型。TCO估计有助于明确成本权衡,突出数据中心中对TCO影响最大的参数,这有助于我们专注于优化这些参数的研究和开发工作。简而言之,TCO包括五个主要成本:基础设施、服务器购置、电力利用、网络设备和维护成本。每一项成本都需要尽可能准确地估算。这个版本的TCO模型具有不同的特性,例如捕获公用事业计费的不同选项,作为节省电力成本的因素的电力使用效率(PUE),以及全面的维护模型。通过研究一些案例,例如比较不同的冷却解决方案、高效的电力传输解决方案和数据中心参数灵敏度分析,我们可以展示这个简单的分析工具在连接数据中心的IT性能和业务性能方面的强大功能。
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引用次数: 17
Thermal conductivity of double-wall carbon nanotube-polyanaline composites measured by a non-contact scanning hot probe technique 用非接触式扫描热探针技术测量双壁碳纳米管-聚苯胺复合材料的导热系数
Adam A. Wilson, T. Borca-Tasciuc, Hong Wang, Choongho Yu
This paper presents a method for determining thermal conductivity of film samples using the non-contact mode scanning hot probe technique at probe-to-sample distances such that Fourier law heat conduction across the air gap occurs. A method for calibrating non-contact thermal exchange parameters between probe and sample using a single reference sample is proposed and the obtained value of sample thermal conductivity is presented for thin film samples of PANI-CSA infused with varying concentrations of DW-CNTs. Two- to three-fold increase in film thermal conductivity (from 0.4 Wm-1K-1) for the un-doped polymer to 0.8-1.1 Wm-1K-1) is observed for DW-CNT concentration of less than 20% by weight, and a more than seven-fold increase (3.0 Wm-1K-1) is reported for DW-CNT concentration of 30% by weight.
本文提出了一种利用非接触式扫描热探针技术在探针到样品的距离上测定薄膜样品的导热性的方法,使傅里叶定律通过气隙发生热传导。提出了一种使用单一参考样品校准探针和样品之间非接触热交换参数的方法,并给出了注入不同浓度DW-CNTs的聚苯胺- csa薄膜样品的样品导热系数。当DW-CNT浓度小于20%时,未掺杂聚合物的薄膜导热系数增加了2 - 3倍(从0.4 Wm-1K-1)到0.8-1.1 Wm-1K-1),当DW-CNT浓度为30%时,薄膜导热系数增加了7倍以上(3.0 Wm-1K-1)。
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引用次数: 5
Concepts for embedded cooling of vertical current wide band-gap semiconductor devices 垂直电流宽带隙半导体器件的嵌入式冷却概念
E. Dede, Feng Zhou, S. Joshi
Wide band-gap (WBG) power semiconductor devices are being researched in order to meet future high power density electronic packaging targets for a range of power conversion applications. All power devices may be classified based on the current flow direction, namely lateral versus vertical, and for both types, the device junction temperature is determined, in part, by the package thermal resistance. For electrified vehicle applications, where vertical current device architectures are preferred, the vertical configuration leads to current rates that are higher than those found in a lateral device, and this in turn leads to large heat fluxes (∼1 kW/cm2) for large bare dies (∼1 cm2). Considering the challenges associated with the vertical current WBG device structure, three embedded cooling concepts are described. One strategy is selected for initial investigation, where a multi-layer straight microchannel chip-scale cooler is fabricated and thermal-fluid performance characteristics of the device are experimentally plus numerically evaluated. Performance limitations of the design are highlighted, and ongoing work focused on fabrication of a design that exploits jet impingement plus fluid flow through an optimized microchannel topology is described. Discussion regarding device electrical performance and the separation of the vertical current field from the coolant flow is provided.
为了满足未来各种功率转换应用的高功率密度电子封装目标,人们正在研究宽带隙(WBG)功率半导体器件。所有功率器件都可以根据电流流动方向进行分类,即横向与垂直,对于这两种类型,器件结温部分由封装热阻决定。对于首选垂直电流器件架构的电动汽车应用,垂直配置导致电流速率高于横向器件中发现的电流速率,这反过来导致大型裸模(~ 1 cm2)的大热流(~ 1 kW/cm2)。考虑到与垂直电流WBG器件结构相关的挑战,描述了三种嵌入式冷却概念。初步研究选择了一种策略,制作了多层直微通道芯片级冷却器,并对该装置的热流体性能特性进行了实验和数值评估。强调了该设计的性能限制,并描述了正在进行的工作,重点是设计利用射流冲击和流体通过优化微通道拓扑流动的设计。讨论了装置的电气性能和垂直电流场与冷却剂流的分离。
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引用次数: 8
期刊
2017 16th IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)
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