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THEORETICAL AND FINITE ELEMENT ANALYSIS TO DETERMINE CONTACT PRESSURE, VONMISSES STRESSES AND WEAR IN CAM AND FOLLOWER FOR VARIOUS CAMROTATIONAL ANGLES IN IC ENGINE 通过理论分析和有限元分析确定内燃机不同凸轮转角下凸轮和从动件的接触压力、应力和磨损情况
Q4 Engineering Pub Date : 2019-06-01 DOI: 10.37255/jme.v4i2pp076-082
J. K, Aldrin Raj J, Somesh Subramanian S
The contact between the cam and follower that exists in the valve strain system of IC engine influences wear. The dynamic analysis of cam and follower system in carried to find the normal compressive force for various cam rotational angles. Based on this compressive force on the cam, the hertz contact stresses and surface wear are calculated theoretically. Finite element analysis was carried out in the three critical portions of the cam such as cam nose region, cam tangent region and cam base circle region to compare the results. The results showed that cam rotational angle directly affects the contact pressure. The max contact pressure occurs in the nose end of the cam. The results showed that principle stress and wear also increases with cam rotational angle
内燃机配气应变系统中存在凸轮与从动件的接触,影响着发动机的磨损。对凸轮和从动件系统进行了动力学分析,得到了不同凸轮转角下的法向压缩力。在此基础上,从理论上计算了凸轮的赫兹接触应力和表面磨损。对凸轮的三个关键部位,即凸轮鼻区、凸轮切线区和凸轮基圆区进行了有限元分析,并对结果进行了比较。结果表明,凸轮转角直接影响接触压力。最大接触压力发生在凸轮的前端。结果表明,主应力和磨损随凸轮转角的增大而增大
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引用次数: 2
ELECTRICAL BEHAVIOUR OF ALUMINIUM AND COPPER BIMETALLIC JOINT USING FRICTION STIR SPOT WELDING 搅拌摩擦点焊铝和铜双金属接头的电性能
Q4 Engineering Pub Date : 2019-06-01 DOI: 10.37255/jme.v4i2pp097-100
D. Karunakaran, K VenkatachalapathyVS, D. Thirumalaikumarasamy
Solid state welding processes are superior to fusion welding in the sense that they are freefrom temperature effects and some welding defects. Bimetallic joints are mainly preferred to reduce cost and ease of manufacturing. FSSW process finds its extensive applications in many industrial sectors where self weight is considered as a predominant factor such as automotive, airplanes etc. In this investigation, aluminum alloy (AA6061) and copper alloy bimetallic joint is tested for its electrical resistivity and mechanical strength
固态焊接工艺优于熔焊工艺,因为它没有温度效应和一些焊接缺陷。首选双金属接头主要是为了降低成本和易于制造。FSSW工艺广泛应用于许多工业部门,其中自重被认为是一个主要因素,如汽车,飞机等。本文对铝合金(AA6061)与铜合金双金属接头的电阻率和机械强度进行了测试
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引用次数: 0
TRIBOLOGICAL BEHAVIOUR OF CERAMIC COATING 陶瓷涂层的摩擦学性能
Q4 Engineering Pub Date : 2019-06-01 DOI: 10.37255/jme.v4i2pp090-092
R. Sathiyamoorthy, K. Shanmugam, T. Senthilvelan, D. Thirumalaikumarasamy
Titania or titanium di-Oxide (TiO2) is a multi-functional ceramic material having manypotential applications, such as medical technology, photo catalysis and wear protection. In this study, Titania and TiO2+10% SiC coating was deposited on titanium substrate by High Velocity Oxy-Fuel (HVOF) spraying. The Microhardness and porosity of the coatings was measured using Vickers microhardness tester on coating cross section and bond strength was measured as per ASTM C633. The XRD analysis identifies the rutile as major phase and presence of secondary phases in TiO2-SiC coating. The sliding wear behavior of substrate, coatings was evaluated using Pin-on-disk apparatus as per ASTM G99 standard. Worn surface morphologies were analysed by SEM and found that the major wear mechanisms are plastic deformation, brittle fracture and micro cutting.
二氧化钛或二氧化钛(TiO2)是一种多功能陶瓷材料,具有许多潜在的应用,如医疗技术,光催化和磨损保护。在本研究中,采用高速氧燃料(HVOF)喷涂技术在钛基上沉积了二氧化钛和TiO2+10% SiC涂层。采用涂层截面上的维氏显微硬度计测量涂层的显微硬度和孔隙率,并按照ASTM C633标准测量涂层的结合强度。XRD分析表明,TiO2-SiC涂层以金红石为主相,存在次级相。根据ASTM G99标准,使用针盘式装置评估基材、涂层的滑动磨损行为。通过扫描电镜对磨损表面形貌进行分析,发现其主要磨损机制为塑性变形、脆性断裂和微切削。
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引用次数: 0
THERMAL PERFORMANCE OF INTERNALLY GROOVED HEAT PIPE WITH DIFFERENT FLOW RATE AND ORIENTATION 不同流量和方向下内槽热管的热性能
Q4 Engineering Pub Date : 2019-06-01 DOI: 10.37255/jme.v4i2pp071-075
Aruna, N. Alagappan, I Ashokumar
In this present work reports an orientation and flow rate involves the thermal performance of heat pipe. Grooved heat pipe was filled with CuO nanofluid and DI water. Thermal performance and their resistance are discussed. The heat pipe is an experimentally Analyzed with different orientation and flow rate of cooling component with same heat input.
本文报道了热管的热性能与取向和流速的关系。在沟槽热管中填充CuO纳米流体和去离子水。讨论了热工性能及其电阻。对热管进行了实验分析,在相同的热输入条件下,对冷却元件的不同方位和流量进行了实验分析。
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引用次数: 0
OPTIMIZATION OF CYLINDRICAL GRINDING PROCESS PARAMETERS OF SS316L AUSTENTICSTAINLESS STEEL BY TAGUCHI METHOD 田口法优化ss316l奥氏体不锈钢外圆磨削工艺参数
Q4 Engineering Pub Date : 2019-03-01 DOI: 10.37255/jme.v4i1pp052-055
S. SankarGanesh, P. Thirumal, M. Anbarasu
The main objective of this study is to optimize the cylindrical grinding parameters that can be utilized to predict optimal grinding parameters to achieve minimum surface roughness of a material. A SS 317L Austentic steel round rod of 80 mm x 168 mm was considered for cylindrical grinding in this study. Cutting speed, depth of cut and feed rate were chosen as input variables while Surface roughness (Ra) selected as output response. An L9 orthogonal array was selected for this study and S/N ratios were analyzed to study the surface roughness characteristics. Nine experiments were conducted in the surface grinding machine with different values of input parameters obtained from the orthogonal array. The surface roughness values were optimized in the optimization software (Minitab version 17) and the optimal solution was obtained for minimum response. Minimum surface roughness is achieved with 100 rpm cutting speed, 0.03 mm depth of cut and 1 mm/s feed rate. The confirmation experiments were conducted for the optimal solution obtained from Taguchi experiment and the results are verified.
本研究的主要目的是优化外圆磨削参数,利用该参数可以预测最佳磨削参数,以实现材料的最小表面粗糙度。本研究采用80 mm × 168 mm的SS 317L奥氏体钢圆棒进行外圆磨削。选择切削速度、切削深度和进给速度作为输入变量,选择表面粗糙度(Ra)作为输出响应。本研究采用L9正交阵列,通过信噪比分析研究表面粗糙度特征。在平面磨床上,利用正交阵列得到的不同输入参数值,进行了9次实验。在Minitab version 17优化软件中对表面粗糙度值进行优化,得到响应最小的最优解。最小的表面粗糙度达到100转/分钟的切割速度,0.03毫米的切割深度和1毫米/秒的进给速度。对田口实验得到的最优解进行了验证实验,并对结果进行了验证。
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引用次数: 0
TENSILE PROPERTIES OF GAS TUNGSTEN CONSTRICTEDARC WELDED TI-6AL-4V ALLOY JOINTS ti-6al-4v合金气体钨束焊接接头的拉伸性能
Q4 Engineering Pub Date : 2019-03-01 DOI: 10.37255/jme.v4i1pp032-038
Vaithiyanathan, Balasubramanian, Malarvizhi Sankaranarayanasamy, V. Petley, S. Verma
Titanium and its alloys have been considered as one of the best engineering materials for industrial applications. Excellent combination of properties such as high strength to weight ratio, excellent resistance to corrosion makes them attractive materials for many industrial applications. Recently, considerable research has been performed on Gas Tungsten Constricted Arc welding (GTCAW) process and reported advantages include, lower heat input, reduced residual stresses and distortion. In this investigation, tensile properties of GTCA welded Ti-6Al-4V alloy joints were evaluated. Single pass, autogeneous welds free from volumetric defects were fabricated using optimized GTCAW parameters. The joints were characterized using optical microscopy, scanning electron microscopy and microhardness, survey. Tensile properties of the joints were overmatching with the base metal. The alpha and granular beta grains in the base metal were changed into shortacicular alpha martensitic structure in the fusion zone as a result of GTCAW
钛及其合金被认为是最适合工业应用的工程材料之一。优异的组合性能,如高强度重量比,优异的耐腐蚀性使其成为许多工业应用的有吸引力的材料。近年来,对气体钨极窄弧焊(GTCAW)工艺进行了大量的研究,并报道了其优点,包括低热量输入,减少残余应力和变形。研究了GTCA焊接Ti-6Al-4V合金接头的拉伸性能。采用优化后的GTCAW参数制备了无体积缺陷的单道次均匀焊缝。采用光学显微镜、扫描电镜和显微硬度、硬度测量对接头进行了表征。接头的拉伸性能与母材超匹配。在GTCAW的作用下,母材中的α和粒状β晶粒在熔合区转变为短针状α马氏体组织
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引用次数: 0
OPTIMIZATION OF PROCESS PARAMETERS IN ND: YAG LASER WELDING OF HASTELLOY SHEETS THROUGH TAGUCHI METHOD 田口法优化哈氏合金板材激光焊接工艺参数
Q4 Engineering Pub Date : 2019-03-01 DOI: 10.37255/jme.v4i1pp001-005
S. Saravanan
Optimization of weld width and tensile strength in pulsed Nd: YAG laser welded HastelloyC-276 sheets, subjected to varied welding speed (350-450 mm/min), pulse energy (10-14 J) and pulse duration (6-8 ms), is attempted. Experimental conditions are designed based on Taguchi L9 orthogonal array. The parameters for attaining a minimum weld width and maximum tensile strength were determined by computing the Signal-to-Noise ratio. Further, a mathematical model is developed for determining the weld width and tensile strength of the weld, based on the regression analysis using statistical software MINITAB-16 and the level of fit are determined by analysis of variance.
在不同的焊接速度(350-450 mm/min)、脉冲能量(10-14 J)和脉冲持续时间(6-8 ms)下,尝试优化脉冲Nd: YAG激光焊接哈斯特洛伊c -276板的焊缝宽度和抗拉强度。基于田口L9正交阵列设计了实验条件。通过计算信噪比确定了获得最小焊缝宽度和最大抗拉强度的参数。基于MINITAB-16统计软件的回归分析,建立了确定焊缝宽度和焊缝抗拉强度的数学模型,并通过方差分析确定了拟合水平。
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引用次数: 1
ANALYSIS ON THE EFFECT OF NANO PARTICLES IN WASTE HEAT RECOVERY SYSTEM USINGHEAT PIPES BY RSM 纳米颗粒在热管余热回收系统中的作用分析
Q4 Engineering Pub Date : 2019-03-01 DOI: 10.37255/jme.v4i1pp039-047
S. Gunabal
Waste heat recovery systems are used to recover the waste heat in all possible ways. It saves the energy and reduces the man power and materials. Heat pipes have the ability to improve the effectiveness of waste heat recovery system. The present investigation focuses to recover the heat from Heating, Ventilation, and Air Condition system (HVAC) with two different working fluids refrigerant(R410a) and nano refrigerant (R410a+Al2O3). Design of experiment was employed, to fix the number of trials. Fresh air temperature, flow rate of air, filling ratio and volume of nano particles are considered as factors. The effectiveness is considered as response. The results were analyzed using Response Surface Methodology
废热回收系统用于以各种可能的方式回收废热。节省了能源,减少了人力和物力。热管具有提高系统余热回收效率的能力。本文主要研究了采用R410a和纳米制冷剂(R410a+Al2O3)两种不同工质制冷剂的暖通空调系统(HVAC)的热量回收。采用试验设计,确定试验数。考虑了新风温度、空气流速、填充率和纳米颗粒体积等因素。有效性被认为是反应。采用响应面法对结果进行分析
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引用次数: 0
EXPERIMENTAL INVESTIGATION TO ENHANCE THE TRIBOLOGICAL CHARACTERISTICS OF A LUBRICANT USING NANOPARTICLE ADDITIVE 纳米颗粒添加剂增强润滑油摩擦学性能的实验研究
Q4 Engineering Pub Date : 2019-03-01 DOI: 10.37255/jme.v4i1pp060-065
Santhosh, N. Babu
Copper oxide (CuO) nanoparticles were found to be an excellent additive to the lubricant in order to reduce the friction and wear between piston ring and cylinder liner. Friction and wear tests have been done experimentally using a pin on disc machine. Input parameters like load, speed, distance travelled are varied for each test, so that an effective combination for the minimal friction and wear have been obtained. The effect of adding additive is also found by varying the percentage of the nanoparticle in the lubricant. Also, after the best ratio for the additive in lubricant is selected, it can be used to run the engine in the laboratory, so that the performance and emissions of the engine with the new lubricant can be obtained. Finally, comparison can be made with the engine usingexisting lubricant.
氧化铜纳米颗粒是一种优良的润滑油添加剂,可以减少活塞环与缸套之间的摩擦和磨损。用针盘式机床进行了摩擦磨损试验。每次测试的输入参数如载荷、速度、行驶距离等都是不同的,因此获得了最小摩擦和磨损的有效组合。添加添加剂的效果也可以通过改变润滑油中纳米颗粒的百分比来发现。同样,在润滑油中添加剂的最佳配比选定后,可用于在实验室运行发动机,从而获得使用新润滑油的发动机的性能和排放。最后,与使用现有润滑油的发动机进行比较。
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引用次数: 0
EXPERIMENTAL STUDY OF ABRASIVE WATER JET MACHINING OF KEVLAR EPOXY COMPOSITE 磨料水射流加工芳纶环氧复合材料的试验研究
Q4 Engineering Pub Date : 2019-03-01 DOI: 10.37255/jme.v4i1pp026-032
Puneet Kumar, R. Kant
The present paper describes an experimental study of abrasive water jet machining (AWJM) of Kevlar epoxy composite. Influence of process parameters namely stand-off distance, water pressure, traverse speed and abrasive mass flow rate on surface roughness and kerf taper is investigated. Taguchi orthogonal approach is applied to plan the design of experiments; and subsequent analysis of experimental data is done using analysis of variance (ANOVA). It is found that water pressure and traverse speed are most significant parameters followed by stand-off distance and abrasive mass flow rate influencing surface roughness and kerf taper. With increase in water pressureand decrease in traverse speed, kerf taper and surface roughness decreases.
本文介绍了磨料水射流加工芳纶环氧复合材料的实验研究。研究了隔离距离、水压、穿越速度和磨料质量流量等工艺参数对表面粗糙度和切口锥度的影响。采用田口正交法规划试验设计;对实验数据进行方差分析(ANOVA)。结果表明,水压和横移速度是影响表面粗糙度和切口锥度的最重要参数,其次是间隙距离和磨料质量流量。随着水压的增大和流速的减小,切口锥度和表面粗糙度减小。
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引用次数: 8
期刊
Academic Journal of Manufacturing Engineering
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