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Effects of Pd layer thickness on mechanical properties and microstructures of Sn-3.0 Ag-0.5 Cu solder joints Pd层厚度对Sn-3.0 Ag-0.5 Cu焊点力学性能和组织的影响
Q4 Engineering Pub Date : 2014-09-15 DOI: 10.1504/IJMSI.2014.064775
Yong–Il Kim, Jaehyun Yoon, Seung-Boo Jung
In order to investigate effects of Pd layer thickness on the mechanical properties and microstructures of Sn-3.0 Ag-0.5 Cu solder joints, three different Pd layers, i.e., 0.05, 0.1, 0.15 µm, were employed on the electroless nickel immersion gold [ENIG, Ni-P(5 µm )/Au(0.08 µm)] surface finished flame retardant type 4 (FR4) printed circuit board (PCB) substrates. Our studies showed that the addition of Pd layer in ENIG treatment, i.e., ENEPIG, enhanced the bonding strength of solder joints by reducing the formation of intermetallic compounds (IMCs), (Cu, Ni)6Sn5 and (Ni, Cu)3Sn4. The different failure modes were also observed – the crack propagation occurred along the interface between P-rich Ni layer and Cu layer in 0.05 µm Pd specimens while specimens with 0.1 µm and 0.15 µm Pd layers showed the crack propagation proceeded mostly inside solders. In this study the effects of Pd layer thickness in ENEPIG surface finish on the bonding strength of solder joints were investigated by means of drop test and ball shear test, followed by observation of microstructures and interfaces using a scanning electron microscope (SEM) and an energy dispersive spectrometer (EDS).
为了研究Pd层厚度对Sn-3.0 Ag-0.5 Cu焊点力学性能和显微组织的影响,在化学镀镍浸金[ENIG, Ni-P(5µm) /Au(0.08µm)]表面加工阻燃型4 (FR4)印刷电路板(PCB)衬底上采用了3种不同的Pd层,即0.05、0.1和0.15µm。我们的研究表明,在ENIG处理中加入Pd层,即ENEPIG,通过减少金属间化合物(IMCs), (Cu, Ni)6Sn5和(Ni, Cu)3Sn4的形成,提高了焊点的结合强度。在0.05µm Pd试样中,裂纹沿富p - Ni层与Cu层的界面扩展,而在0.1µm和0.15µm Pd试样中,裂纹主要在钎料内部扩展。通过跌落试验和球剪试验,利用扫描电镜(SEM)和能谱仪(EDS)观察了ENEPIG表面处理中Pd层厚度对焊点结合强度的影响。
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引用次数: 1
Multiple Al micro materials fabrication by utilising electromigration 利用电迁移制备多Al微材料
Q4 Engineering Pub Date : 2014-09-15 DOI: 10.1504/IJMSI.2014.064776
Ryo Zanma, M. Saka
Electromigration (EM) is a phenomenon of metallic atom diffusion due to high current density and is known to be a serious problem in reliability issues of electronic devices. On the other hand, fabrication method of nano/micro materials such as wire, belt, sphere and tube has been reported by utilising and controlling EM effectively. In this study, new sample patterns to fabricate two aluminium (Al) micro materials simultaneously by utilising EM are examined as the beginning of fabricating a large amount of micro materials. In some cases, two Al micro wires were successfully achieved. Evaluation of sample patterns to apply to fabricate such amount of micro materials is also studied.
电迁移是金属原子在高电流密度下产生的一种扩散现象,是电子器件可靠性问题中的一个严重问题。另一方面,通过有效地利用和控制电磁,研究了线状、带状、球形、管状等纳米/微材料的制备方法。在这项研究中,研究了利用EM同时制造两种铝(Al)微材料的新样品图案,作为制造大量微材料的开始。在某些情况下,成功地实现了两条Al微线。还研究了样品图案的评价,以适用于制造如此数量的微材料。
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引用次数: 0
Effect of reflow temperature on the mechanical drop performance of Sn-Bi solder joint 回流温度对锡铋焊点机械跌落性能的影响
Q4 Engineering Pub Date : 2014-09-15 DOI: 10.1504/IJMSI.2014.064779
J. Jang, S. Yoo, Hyo-Soo Lee, Chang-Woo Lee, Mok-Soon Kim, Jun-Ki Kim
The effect of reflow peak temperatures from 160°C to 180°C on the mechanical drop performance of Sn-58Bi solder joint was studied. The mechanical drop performance was evaluated through the three point dynamic bending test in which the strain of PCB was step increased until the failure of daisy chain circuit was detected with 50 kHz sampling rate. The wetting behaviour of Sn-58Bi on Cu was investigated by wetting balance tests at various pot temperatures from 150°C to 190°C. The dynamic bending behaviour of solder joint decreased significantly with the decrease of temperatures from 170°C to 160°C. Microstructural observation and ball shear test results revealed that the decrease of joint area on Cu pad affected the deterioration of mechanical drop performance. From wetting balance tests at various pot temperatures, it was considered that the abrupt change in wetting activation energy at temperatures between 165°C and 170°C was responsible for the wetting behaviour on Cu pad and resultantly the mechanical d...
研究了回流峰温度在160 ~ 180℃范围内对Sn-58Bi焊点机械跌落性能的影响。通过三点式动态弯曲试验,以50 kHz的采样率逐步增加PCB的应变,直至检测到菊花链电路的失效,从而评估其机械跌落性能。在150 ~ 190℃的不同温度下,通过润湿平衡试验研究了Sn-58Bi在Cu上的润湿行为。当温度从170℃降低到160℃时,焊点的动态弯曲性能显著降低。显微组织观察和球剪试验结果表明,铜焊盘接头面积的减小影响了力学跌落性能的恶化。通过不同锅温下的润湿平衡试验,认为165 ~ 170℃之间的润湿活化能突变是铜衬垫润湿行为的主要原因。
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引用次数: 2
Vibration analysis for roll system of KOCKS mill based on ADAMS 基于ADAMS的KOCKS轧机轧辊系统振动分析
Q4 Engineering Pub Date : 2014-09-15 DOI: 10.1504/IJMSI.2014.064780
Xiuwen Yang, Jie Gong, Yu Liu, Xiusheng Tang, Haibiao Fan, Ping Yang
For KOCKS mill, dynamic characteristics of roll system are the main factors influencing the quality of rolled products. In this paper, the rigid-flexible-coupling virtual prototype of roll system is established. Under the limit condition of rolling 25 mm-40Cr bar, dynamic analysis on whole rolling process including idling, biting steel, steady rolling state and throwing steel is executed to obtain the time-domain dynamic characteristic curves of roll system based on rigid-flexible-coupling virtual prototype. In addition, free modal analysis on the roll system is also carried out under pre-stressing force. The research verifies the rationality of the prototype and provides a data platform for manufacturing of physical prototype.
对于KOCKS轧机来说,轧辊系统的动态特性是影响轧制产品质量的主要因素。建立了轧辊系统刚柔耦合虚拟样机。在轧制25mm - 40cr棒材的极限条件下,基于刚柔耦合虚拟样机,对空转、咬钢、稳态轧制和抛钢整个轧制过程进行了动力学分析,得到了轧辊系统的时域动态特性曲线。此外,还对辊系进行了预应力作用下的自由模态分析。研究验证了原型的合理性,为物理原型的制作提供了数据平台。
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引用次数: 0
Thermal fatigue life prediction of solder joints of plastic ball grid array packages 塑料球栅阵列封装焊点热疲劳寿命预测
Q4 Engineering Pub Date : 2014-09-15 DOI: 10.1504/IJMSI.2014.064769
Y. Chu, S. Yi, P. Geng
In the present study, the fatigue life of solder joints of plastic ball grid array packages (PBGA) under thermal cycling condition is evaluated using the finite element method. A unified, viscoplastic constitutive model for solder joints of plastic ball grid array packages is employed to improve accuracy of reliability prediction. The constitutive model is then implemented into the commercial finite element analysis software, ABAQUS, to predict the thermo-mechanical behaviour of solder balls in PBGA package subjected to thermal cycling. Damage parameters are obtained from the FEA results and are used to estimate the thermal fatigue life of solder balls. The Coffin-Manson equation is employed. The predicted thermal fatigue lives are discussed in detail.
采用有限元法对热循环条件下塑料球栅阵列封装(PBGA)焊点的疲劳寿命进行了研究。为了提高可靠性预测的准确性,采用了统一的塑料球栅阵列封装焊点粘塑性本构模型。然后将本构模型应用于商用有限元分析软件ABAQUS中,以预测PBGA封装中焊球在热循环下的热力学行为。从有限元分析结果中获得损伤参数,并用于估计焊球的热疲劳寿命。采用Coffin-Manson方程。对预测的热疲劳寿命进行了详细的讨论。
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引用次数: 4
Reflow of lead-free solder by microwave heating 微波加热无铅焊料回流
Q4 Engineering Pub Date : 2014-09-15 DOI: 10.1504/IJMSI.2014.064771
Y. Ju, H. Yamauchi, H. Oshima, Kensuke Tanaka
Recently, the use of solder containing lead in the interconnection between printed substrate and electric packages has been prohibited since lead may have a bad influence on humans and the environment. Today Sn-Ag-Cu alloys (SnAgCu) are used in general as a substitute of Sn-Pb alloys (SnPb). However, the melting point of SnAgCu is higher than that for SnPb which may induce damages in the substrate and packages. To solve this problem, the reflow of lead-free solder by microwave heating was studied. The microwave heating system worked at 2.45 GHz frequency on TE10 mode. The most suitable heating location in the waveguide and the most suitable microwave power were investigated by measuring the temperature of the substrate and the solder simultaneously. After the solder was heated up to the melting point of 493 K, solder-mounted was achieved. The intermetallic chemical compound between the solder and Cu was observed by SEM and it was also analysed by the cross-section of the solder using EDX.
最近,由于铅可能对人类和环境产生不良影响,禁止在印刷基板和电气封装之间的互连中使用含铅焊料。今天,Sn-Ag-Cu合金(SnAgCu)通常被用作Sn-Pb合金(SnPb)的替代品。然而,SnAgCu的熔点高于SnPb,这可能导致衬底和封装的损伤。为解决这一问题,对微波加热无铅焊料的回流进行了研究。微波加热系统在TE10模式下工作在2.45 GHz频率。通过同时测量衬底和焊料的温度,研究了波导中最合适的加热位置和最合适的微波功率。将焊料加热至熔点493 K后,实现了焊料安装。用SEM观察了钎料与Cu之间的金属间化合物,并用EDX对钎料的横截面进行了分析。
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引用次数: 2
A two-stage approach optimising PCB assembly on the sequential pick-and-place machine by a score-based slot selection method and a swarm intelligence approach 采用基于分数的槽位选择方法和群体智能方法对顺序拾取机上的PCB装配进行了两阶段优化
Q4 Engineering Pub Date : 2014-09-15 DOI: 10.1504/IJMSI.2014.064781
Kehan Zeng, Yi Guo
PCB assembly on the sequential pick-and-place machine is a typical NP-hard combinatorial optimisation problem which is a critical bottleneck in electronic product manufacturing industry. In this paper, a two-stage approach is proposed. In the first stage, the distance score with weights selection (DSWS) method is proposed to select a suited set of slots to load feeders. In the second stage, a novel swarm intelligence approach, called the elimination with decay-based swarm intelligence approach (EDSIA) is proposed to solve the problems of assignment of feeders to the selected slots and the placement sequence of the components. In EDSIA, a new population evolution mechanism, based on proposed elimination coefficient and decay factor is proposed to propel the population forwards the global optimum. The numerical results and comparisons illustrate the effectiveness and efficiency of the proposed two-stage approach.
在顺序拾取机上组装PCB是一个典型的NP-hard组合优化问题,是电子产品制造行业的一个关键瓶颈。本文提出了一种两阶段的方法。在第一阶段,提出了带权重选择的距离评分(DSWS)方法来选择一组适合的馈线插槽。在第二阶段,提出了一种新的群体智能方法,即基于衰减的消除群体智能方法(EDSIA),以解决馈线分配到选定槽的问题和组件的放置顺序问题。在EDSIA中,提出了一种基于消除系数和衰减因子的种群进化机制,以推动种群向全局最优方向发展。数值结果和比较表明了所提出的两阶段方法的有效性和效率。
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引用次数: 1
Measurement of the local residual stress between fine metallic bumps in 3D flip chip structures 三维倒装芯片结构中微细金属凸点间局部残余应力的测量
Q4 Engineering Pub Date : 2014-09-15 DOI: 10.1504/IJMSI.2014.064770
K. Nakahira, Hironori Tago, Takuya Sasaki, Ken Suzuki, H. Miura
The local thermal deformation of the chips mounted by area-arrayed fine bumps has increased drastically because of the decrease of the flexural rigidity of the thinned chips. In this paper, the dominant structural factors of the local residual stress in a silicon chip are investigated quantitatively based on the measurement of the local residual stress in a chip using stress sensor chips. The piezoresistive strain gauges were embedded in the sensor chips. The length of each gauge was 2 µm and a unit cell consisted of four gauges with different crystallographic directions. This alignment of strain gauges enables to measure the tensor component of three-dimensional stress fields separately. Test flip chip substrates were made by silicon chip on which the area-arrayed tin/copper bumps were electroplated. The width of a bump was fixed at 200 µm and the bump pitch was varied from 400 µm to 1,000 µm. The measured amplitude of the residual stress increased from about 30 MPa to 250 MPa. It was confirmed that both the material constant of underfill and the alignment structure of fine bumps are the dominant factors of the local deformation and stress of a silicon chip mounted on area-arrayed metallic bumps.
薄化后的微细凸点使芯片的弯曲刚度降低,导致芯片局部热变形急剧增加。本文利用应力传感器芯片对硅片局部残余应力进行测量,定量研究了硅片局部残余应力的主导结构因素。压阻式应变片嵌入传感器芯片中。每个量规的长度为2µm,一个晶胞由四个不同结晶方向的量规组成。应变片的这种排列可以单独测量三维应力场的张量分量。测试倒装片衬底是由硅片制成的,在硅片上电镀区域排列的锡/铜凸起。凸起宽度固定为200µm,凸起间距从400µm到1000µm不等。残余应力的测量幅值由30 MPa左右增加到250 MPa。结果表明,下填料的材料常数和微凸点的排列结构是影响硅芯片局部变形和应力的主要因素。
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引用次数: 4
Microstructure and drop/shock reliability of Sn-Ag-Cu-In solder joints Sn-Ag-Cu-In焊点的显微组织及跌落/冲击可靠性
Q4 Engineering Pub Date : 2014-09-15 DOI: 10.1504/IJMSI.2014.064772
A. Yu, J. Jang, Jong-Hyun Lee, Jun-Ki Kim, Mok-Soon Kim
The drop/shock reliability of new quaternary Sn-Ag-Cu-In Pb-free solder alloy with increasing amounts of copper was investigated on the basis of their mechanical properties and microstructures in comparison with ternary Sn-1.2Ag-0.5Cu Pb-free solder alloy and quaternary Sn-1.2Ag-0.5Cu-0.4In Pb-free solder alloy as suggested in a previous work. The results showed that Sn-1.2Ag-0.7Cu-0.4In solder alloy has excellent drop/shock reliability compared to Sn-1.2Ag-0.5Cu and Sn-1.2Ag-0.5Cu-0.4In solder alloys owing to the thin IMC thickness and the increased mechanical strength. It was considered that indium addition restrained the IMC growth and increasing the amount of copper promoted the formation of Cu6Sn5 and Ag3Sn phase, which resulted in an increase in the alloy strength.
通过与前人提出的三元Sn-1.2Ag-0.5Cu- in无铅钎料合金和四元Sn-1.2Ag-0.5Cu-0.4 in无铅钎料合金的力学性能和显微组织对比,研究了增加铜含量的新型四元Sn-Ag-Cu-In无铅钎料合金的跌落/冲击可靠性。结果表明,与Sn-1.2Ag-0.5Cu和Sn-1.2Ag-0.5Cu-0.4 in钎料合金相比,Sn-1.2Ag-0.7Cu-0.4In钎料合金具有较薄的IMC厚度和较高的机械强度,具有较好的跌落/冲击可靠性。认为添加铟抑制了IMC的生长,增加铜的量促进了Cu6Sn5和Ag3Sn相的形成,从而提高了合金的强度。
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引用次数: 2
A research review on deep cryogenic treatment of steels 钢材深冷处理的研究进展
Q4 Engineering Pub Date : 2014-09-15 DOI: 10.1504/IJMSI.2014.064784
D. Senthilkumar, I. Rajendran
The effect of deep cryogenic treatment on properties of different types of steels was extensively studied. Cryogenic treatment can convert the retained austenite into martensite along with the carbide precipitation and hence enhances the wear resistance when compared to the conventional heat treatment of steels. It also increases the compressive residual stresses in the component, which leads to better fatigue life. However, this study is carried out to reveal the mechanism of deep cryogenic treatment with respect to different materials, pretreatment conditions and properties of steels for the practical application.
深入研究了深冷处理对不同类型钢性能的影响。低温处理可使残余奥氏体随碳化物析出而转变为马氏体,与常规热处理相比,提高了钢的耐磨性。它还增加了构件的压残余应力,从而提高了疲劳寿命。然而,为了实际应用,本研究从不同的材料、预处理条件和钢的性能等方面揭示了深冷处理的机理。
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引用次数: 17
期刊
International Journal of Materials and Structural Integrity
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