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Design and Optimiozation of Front A – Arm Suspension System for Speciqal Purpose Electric Vehicle 专用电动汽车前A臂悬架系统的设计与优化
Q4 Energy Pub Date : 2023-03-15 DOI: 10.18311/jmmf/2022/31044
Bibin N. Baby, Niranjan Hiremath
An electric vehicle also called as EV is a vehicle that make use of the electric motors for its operation. It can be operated by a set electronics system, with power from an external battery source also from the solar panels and sometimes from converting fuel to electricity using fuel cells. This project is mainly focused on the comfort and handling area of the EV’s and hence worked more on the suspension system. Suspension system is basically used to gain good road holding while driving, cornering events and sudden braking conditions and also to keep the proper steering geometry while various road conditions. Another important reason for suspension system is to offer comfort to the occupants against road shocks and provide a riding comfort. In this project, we extensively worked on the suspension system types, its design, optimization and manufacturing aspects for the initial prototype. A – Arm suspension system was selected for the study and an initial concept of the suspension system was made using Creo Parametric Software and then the optimization was performed using M.Sc Adams software for better handling behavior. Manufacturing drawing were also created for initial prototype build.
电动汽车也被称为EV,是一种使用电动机进行操作的车辆。它可以由一个成套的电子系统运行,电源来自外部电池,也来自太阳能电池板,有时还可以使用燃料电池将燃料转化为电力。该项目主要关注电动汽车的舒适性和操控性,因此对悬架系统进行了更多的研究。悬架系统主要用于在驾驶、转弯事件和突然制动条件下获得良好的道路抓地力,并在各种路况下保持适当的转向几何结构。悬架系统的另一个重要原因是为乘客提供抵抗道路冲击的舒适性,并提供乘坐舒适性。在这个项目中,我们对最初原型的悬架系统类型、设计、优化和制造方面进行了广泛的研究。选择A–Arm悬架系统进行研究,并使用Creo Parametric软件对悬架系统进行了初步概念设计,然后使用M.Sc Adams软件进行优化,以获得更好的操纵性能。还为最初的原型构建创建了制造图纸。
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引用次数: 0
To study the Aerodynamic Effects of Spoiler of a Car (Sedan – Segment) using Computational Fluid Dynamics 应用计算流体力学方法研究轿车(轿车-分段)扰流板的气动效应
Q4 Energy Pub Date : 2023-03-15 DOI: 10.18311/jmmf/2022/32945
Madhu B P, G. Mahendramani
Aerodynamic is an important aspect in consideration with regard to automotive design. Efficient diagnosis of aerodynamic forces’ effect on a car body becomes necessary when automobiles run at very high speed. In recent days, almost all automobile products coming into the market are designed considering the effect of aerodynamic forces. The objective of this analysis is to simulate the flow of air over a car body and to estimate the effect of aerodynamic forces like drag and lift. The prediction of drag becomes necessary for vehicle running at higher speeds, may lead to higher fuel consumption, dropping the efficiency. The induced “LIFT” will disconnect wheels and road, which may lead to accidents. The current analysis we are performing, will analyze the effect of these forces on car, with and without spoiler, to understand the spoiler’s presence helping in reducing the drag and its contribution to increase the efficiency of the car. Hypermesh is used for pre-processing and ANSYS Fluent is used as a solver and post processor.
空气动力学是汽车设计中需要考虑的一个重要方面。当汽车高速行驶时,对车体的气动力作用进行有效的诊断是十分必要的。近年来,几乎所有进入市场的汽车产品都在设计时考虑了空气动力的影响。这种分析的目的是模拟空气在车身上的流动,并估计空气动力的影响,如阻力和升力。阻力预测成为车辆高速行驶的必要条件,可能导致更高的油耗,降低效率。产生的“LIFT”会使车轮与路面断开,可能导致事故。目前我们正在进行的分析,将分析这些力对汽车的影响,有和没有扰流板,以了解扰流板的存在有助于减少阻力,提高汽车的效率。Hypermesh用于预处理,ANSYS Fluent作为求解器和后置处理器。
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引用次数: 0
ZnO Polymer Nano Composites Synthesis, Characterization, and Thermo-Mechanical Property Comparison ZnO聚合物纳米复合材料的合成、表征及热机械性能比较
Q4 Energy Pub Date : 2023-03-15 DOI: 10.18311/jmmf/2022/31218
J.C. Chrislin Mario, Y. Christabel Shaji, Y. Brucely, S. Ajith Sinthuja, A. Bovas Herbert Bejaxhin, N. Ramanan
Both the polyester resin matrix-based polymer ZnO nano composites and pure polyester sheet were synthesised using the solution casting method. The crystalline structure of the nano-particles was examined inside using X-ray diffraction (XRD). The fundamental polymer composition, additives, organic contaminants, and purity were all assessed by FTIR. A minor alteration in the absorption bands was seen in the polyester system with ZnO added. The thermal properties were examined using differential scanning calorimetry (DSC) and thermo gravimetric analysis (TGA), and the results unmistakably demonstrated the creation of a highly cross-linked polyester molecular structure or improved free volume fractions in polymer nano composites. A mechanical analyzer’s tensile and flexural strength tests revealed the potential for nanoparticle aggregation due to a strong interaction with resin. To calculate the relative permittivity and the loss of tangents (tan), dielectric studies had been used. Analysis of the hydrophobic properties of the pure and ZnO polyester nano composite.
采用溶液浇铸法制备了聚酯树脂基聚合物ZnO纳米复合材料和纯聚酯片材。利用x射线衍射(XRD)对纳米颗粒的晶体结构进行了内部检测。聚合物的基本组成、添加剂、有机污染物和纯度都通过FTIR进行了评估。在加入氧化锌的聚酯体系中,吸收带发生了微小的变化。利用差示扫描量热法(DSC)和热重分析(TGA)对热性能进行了检测,结果清楚地表明,聚合物纳米复合材料产生了高度交联的聚酯分子结构或提高了聚合物纳米复合材料的自由体积分数。机械分析仪的拉伸和弯曲强度测试显示,由于与树脂的强烈相互作用,纳米颗粒聚集的潜力。为了计算相对介电常数和切线损耗(tan),使用了介电研究。纯和ZnO聚酯纳米复合材料的疏水性分析。
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引用次数: 0
Thermal Management for Natural Convection within Porous Enclosures 多孔外壳内自然对流的热管理
Q4 Energy Pub Date : 2023-03-15 DOI: 10.18311/jmmf/2022/31226
Vijaya Kumara V M, Aswatha, Vignesh Kumar, Tejus R Mandal, Shankar V
Various simulations and numerical studies have been carried out for free convection heat transfer of a square enclosure filled with porous matrix for sinusoidal and uniform heating conditions also varying Rayleigh values from 1 to 500 by using a mathematical finite element simulation. The porous media chosen for this research is saturated water medium (H2O).The enclosure properties have been predefined as follows: The top and base walls of the enclosure are made adiabatic, whereas the right wall is kept at a steady cold temperature. The hot left wall is treated at varying temperatures. The Nusselt values as well as mean Nusselt values have been quantified for the aforementioned values. It has been observed that the mean Nusselt values rise with the surge in Rayleigh values. For the Rayleigh value of 500, we found that uniform heating condition showed larger values of streamline function when compared to Sinusoidal heating conditions. These simulations were performed by considering a Solar Fresnel as a real-world example. We hope that scholars and engineers collectively working on enhancing or aspiring to numerically model the thermal exchange through a square enclosure filled porous matrix will benefit from the information provided in this research article.
利用数学有限元模拟方法,在均匀加热条件下,在瑞利值从1到500范围内变化的正弦条件下,对多孔矩阵填充方形围护体的自由对流换热进行了各种模拟和数值研究。本研究选用的多孔介质为饱和水介质(H2O)。外壳的性能已预先定义如下:外壳的顶部和底部墙壁是绝热的,而右侧墙壁保持稳定的低温。热的左壁在不同的温度下处理。Nusselt值和平均Nusselt值已被量化为上述值。已经观察到,平均努塞尔值随着瑞利值的激增而上升。当Rayleigh值为500时,我们发现均匀加热条件下的流线函数值比正弦加热条件下的流线函数值更大。这些模拟是通过考虑太阳菲涅耳作为现实世界的例子来进行的。我们希望学者和工程师们共同致力于增强或渴望通过填充多孔矩阵的方形外壳进行热交换的数值模拟,将从本文提供的信息中受益。
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引用次数: 0
Experimental Investigation of the Effect of Integrated Fins on Heat Transfer Rate of Double Pipe Heat Exchanger 集成翅片对双管换热器换热速率影响的实验研究
Q4 Energy Pub Date : 2023-03-15 DOI: 10.18311/jmmf/2022/32939
Praveenkumara B M, B Sadashive Gowda, Naveen H V
In this paper, the effects of integrated fins on the thermal performance of the concentric tube heat exchanger with a variable flow rate of hot and cold water are discussed. The inner pipe is made of copper pipe of length = 800 mm, OD=30 mm, ID=26 mm, t=2 mm. the integrated fines of the geometry 1.25 mm and 1.5 mm pitch length, 1 mm of the depth of cut are considered in the study. The thermal performance of the heat exchanger with a flow rate of hot and cold fluids ranges from 0.014 kg s- 1 to 0.07 kg s-1 and the effects of parallel and counter flow direction are also discussed in detail. The experimental result confirms that the thermal performance of the concentric tube heat exchanger is more in the case of the tube with integrated fins and counter flow direction with the highest flow rate of water in the pipe and annulus of the heat exchanger.
本文讨论了一体化翅片对变冷热流量同心管换热器热工性能的影响。内管采用长度为800 mm,外径为30 mm,内径为26 mm, t=2 mm的铜管,考虑几何长度为1.25 mm和节距长度为1.5 mm,切割深度为1 mm的综合细管。研究了冷热流体流量为0.014 ~ 0.07 kg s-1时换热器的热学性能,并详细讨论了平行和反方向对换热器热学性能的影响。实验结果证实,同心管式换热器的热工性能更多地体现在一体化翅片管和逆流方向的情况下,管内和换热器环空中水流流速最高。
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引用次数: 0
CFD Analysis of a Transient Rotor-Stator Axial Steam Turbine Stage 瞬态转子-定子轴向汽轮机级的CFD分析
Q4 Energy Pub Date : 2023-03-15 DOI: 10.18311/jmmf/2022/32947
C. Rajesh Babu, Sukanta Roy
An axial steam turbine stage has both stationary and rotating components, which are coupled together in a CFD model by multiple frames of reference. There are three types of interface techniques available to exchange the information between the different frames of reference namely frozen rotor, stage, transient stator rotor. Both frozen rotor and stage interfaces are used in steady state analysis. The operation of axial turbine is inherently an unsteady process. The aerodynamic interaction between the rotating part and the stationary parts are the important contributor to the unsteadiness of the flow present in the turbine. Neither of the two interfaces implemented in the steady state CFD analysis is capable of predicting the unsteady effects resulting from the rotor-stator interaction due to their relative position change. The third type of interface, the transient stator-rotor interface, is available to simulate the fluid motion caused by the relative movement between a rotor and stationary components in axial turbine. Although enormous computer resources are needed for this modelling, it simulates real flow physics best of all, while steady or quasi-steady numerical approaches only approximate the real flow, because they neglect important effects of blade row interactions. The paper presents the CFD analysis carried out for an axial steam turbine stage with three different interface techniques and compares the results.
轴向汽轮机级具有静止和旋转两种部件,它们在CFD模型中通过多个参照系耦合在一起。有三种类型的接口技术可用于交换不同参照系之间的信息,即冻结转子、级、瞬态定子转子。在稳态分析中,冻结转子界面和级界面都被使用。轴流式水轮机的运行本质上是一个非定常过程。旋转部分和静止部分之间的气动相互作用是造成涡轮内部流动不稳定的重要原因。稳态CFD分析中所采用的两种界面都不能预测由于转子-定子相对位置变化而产生的非定常效应。第三种类型的界面,即瞬态定转子界面,可用于模拟轴向涡轮中转子与静止部件之间相对运动所引起的流体运动。虽然这种建模需要大量的计算机资源,但它最好地模拟了真实的流动物理,而稳态或准稳态数值方法只能近似真实的流动,因为它们忽略了叶片排相互作用的重要影响。本文对某轴向汽轮机级采用三种不同的界面技术进行了CFD分析,并对结果进行了比较。
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引用次数: 0
Modelling and Optimization of Orientated Beam with Tip Mass for Vibration Energy Harvesting using Piezoelectric Patches 压电贴片用于振动能量采集的尖端质量定向梁的建模与优化
Q4 Energy Pub Date : 2023-03-15 DOI: 10.18311/jmmf/2022/32935
Laxmi. B. Wali, C. V. Chandrasekhara
Energy harvesting is extracting energy from ambient sources. Vibration energy harvesting area have received attention of many researchers to power wireless sensors and low-power electronic devices from smart materials. In literature, authors have focused on analytical and finite element models of cantilever beam with tip mass. The paper focuses on the novel numerical technique for orientated cantilever beam bounded with piezoelectric patches and mounted with tip mass using the direct method with non-orthonormalisation to derive the frequency response function (FRF) for voltage, current and power output. MatLab programme is developed considering the Euler Bernoulli beam assumptions, constitutive equations of piezoelectric material and Hamilton’s principle. The MatLab programme is validated with the previous work on orthonormalisation electro-mechanical finite element for unimorph beam and good agreement is obtained. The dynamic characteristics of considered model is presented and optimized parameters are obtained.
能量收集是从周围环境中提取能量。利用智能材料为无线传感器和低功耗电子设备供电,振动能量采集领域受到了许多研究人员的关注。在文献中,作者专注于具有尖端质量的悬臂梁的分析和有限元模型。本文重点研究了以压电片为边界并安装有尖端质量的定向悬臂梁的新的数值技术,使用非正交归一化的直接方法导出电压、电流和功率输出的频率响应函数。MatLab程序是在考虑欧拉-伯努利梁假设、压电材料本构方程和汉密尔顿原理的情况下开发的。MatLab程序与以前对单晶束正交归一化机电有限元的工作进行了验证,并获得了良好的一致性。给出了所考虑模型的动力学特性,并得到了优化参数。
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引用次数: 0
Wear Analysis and Experimentation of Sintered Al-SiCp and Al-B4Cp Composites with Deformation Predictions 烧结Al-SiCp和Al-B4Cp复合材料的变形预测磨损分析与试验
Q4 Energy Pub Date : 2023-03-15 DOI: 10.18311/jmmf/2022/31213
T. Prabaharan, A. Bovas Herbert Bejaxhin, S. Dhanabalan, N. Ramanan, Dilli Babu R
Complex geometries and porous components are very difficult to manufacture using traditional methods. Powder metallurgy is a metal forming process that allows complex shapes to be easily formed without loss of material. Metal matrix composites are used for high thermal conductivity and high wear resistance. In Al-B4CP, the composition of boron carbide is changed by 5%, 10%, 15%, and 20%. Al-SiCp composites maintain similar weight fractions. The blended mixture is compacted and sintered to the required standard sample size. After heat treatment, samples are tested for wear rate using a pin-on-disc wear tester, which is analyzed with analysis software.
复杂的几何形状和多孔部件很难使用传统方法制造。粉末冶金是一种金属成型工艺,可以在不损失材料的情况下轻松形成复杂形状。金属基复合材料用于高导热性和高耐磨性。在Al-B4CP中,碳化硼的成分变化了5%、10%、15%和20%。Al-SiCp复合材料保持相似的重量分数。将混合混合物压实并烧结至所需的标准样品尺寸。热处理后,使用销盘式磨损测试仪测试样品的磨损率,并使用分析软件对其进行分析。
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引用次数: 0
Dynamic Mechanical Analysis on Jute Fiber Reinforced Polymer Composites for Patella Implant 用于髌骨植入物的黄麻纤维增强聚合物复合材料的动态力学分析
Q4 Energy Pub Date : 2023-03-15 DOI: 10.18311/jmmf/2022/31049
C. Hampali, Basawaraj, V. Koti, J. N, Basavaraju S
Natural fibres possess convincing properties when reinforced in polymers. In this study, JFRPs viscoelastic behaviour at low and elevated temperatures were explored. The present work focuses on the fabrication of jute reinforced polyester based polymer composites with different fiber compositions. Untreated long Jute fibres and mat structured Jute fibres were used for preparing the specimens. The Dynamic Mechanical Analysis (DMA) test was carried out on selected developed Polymer Matrix Composites (PMC). Density of selected PMCs are nearly equal to the bone density. So, PMC specimens were considered to carry out thermal analysis using DMA. In particular, by dynamic mechanical analysis experiments, properties such as storage modulus, loss modulus, tanδ and glass transition temperature were determined. It was found that the storage modulus (E’) recorded above the glass transition temperature (Tg) varies with increase in temperature. Along with the previous research of material properties for possible bioimplantation, this Tg value is identified for possible implementation as patella bone implant. The loss modulus (E”) and damping peaks (Tan δ) values were found to be reduced with increasing matrix loading and temperature.
天然纤维在聚合物中增强时具有令人信服的性能。在本研究中,研究了JFRP在低温和高温下的粘弹性行为。本工作的重点是制备具有不同纤维成分的黄麻增强聚酯基聚合物复合材料。未经处理的长黄麻纤维和席状结构黄麻纤维用于制备样品。对选定的聚合物基复合材料(PMC)进行了动态力学分析(DMA)测试。所选PMCs的密度几乎等于骨密度。因此,考虑使用DMA对PMC试样进行热分析。特别是通过动态力学分析实验,确定了储能模量、损耗模量、tanδ和玻璃化转变温度等性能。发现在玻璃化转变温度(Tg)以上记录的储能模量(E’)随温度的升高而变化。随着先前对可能的生物植入物的材料特性的研究,该Tg值被确定为可能作为髌骨植入物实施。发现损耗模量(E”)和阻尼峰值(Tanδ)值随着基体载荷和温度的增加而减小。
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引用次数: 0
Design and Analysis of Material Handling System 物料搬运系统的设计与分析
Q4 Energy Pub Date : 2023-03-15 DOI: 10.18311/jmmf/2022/31220
Likhith M, Deepak S A
In today’s competitive global market, industries and manufacturing companies demand adjustable sizes, higher quality, flexibility, and shorter lead time types of products to be manufactured. Companies need to attain customer satisfaction and cost reduction in production operations. A material Handling System is a way to accomplish this goal since they directly impact production. This study aims to design an in-house Material Handling system that could be efficient for the production it serves. The material handling system design was made to pick and place the head expander on the vibrating machine from the floor beside the machine. The vibration testing components are placed on the head expander where it is placed on the vibration machine to check the frequencies the component can absorb. This componentis used in aerospace industries. The material used for building the Material Handling System is mild steel. By analyzing the possibilities from literature review and empirical study first problems and challenges related to material handling system are identified, then possible features that the system should possess are observed and design is built according to the selected features. The design of this Material Handling System is made by using Solid works software. The developed model is further analyzed by the boundary condition for total deformation when the constant load acts on the model at different places. Dynamic analysis to be made for the vibration absorbed by the material handling system. Here both static and dynamic analysis is made forthe structural model using ANSYS WORKBENCH software.
在当今竞争激烈的全球市场中,工业和制造公司需要可调节的尺寸、更高的质量、灵活性和更短的交付周期。公司需要在生产运营中获得客户满意度和降低成本。物料搬运系统是实现这一目标的一种方式,因为它们直接影响生产。本研究旨在设计一种内部物料处理系统,该系统可以有效地用于其服务的生产。物料搬运系统的设计是将扩头器从机器旁边的地板上取下并放置在振动机器上。振动测试部件被放置在膨胀头上,膨胀头被放置在振动机上,以检查部件可以吸收的频率。该部件用于航空航天工业。用于建造物料搬运系统的材料为软钢。通过分析文献综述和实证研究的可能性,首先确定了与物料处理系统相关的问题和挑战,然后观察了该系统应具备的可能特征,并根据所选特征进行了设计。该物料搬运系统是利用Solidworks软件进行设计的。通过恒载作用于模型不同位置时总变形的边界条件,进一步分析了所建立的模型。对物料搬运系统吸收的振动进行动态分析。本文利用ANSYS WORKSBENCH软件对结构模型进行了静力和动力分析。
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引用次数: 0
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Journal of Mines, Metals and Fuels
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