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Fabrication of SU-8 based nanopatterns and their use as a nanoimprint mold 基于SU-8的纳米图案的制备及其作为纳米压印模具的应用
Junwei Su, F. Gao, Zhiyong Gu, Wen Dai, G. Cernigliaro, Hongwei Sun
In this work, 3-D nanoscale line patterns were fabricated on SU-8 layers by Ga+ focused ion beam (FIB) lithography and used as Nanoimprint lithography (NIL) mold. Both V-shape side wall and opposing dose deficiency effect were observed and analyzed during the FIB milling process. Different beam currents were utilized to fabricate SU-8 pattern and it is found that the lower beam currents provide higher quality pattern with smooth edges and straight side walls. In addition, the impact of crosslink density of SU-8 material on the FIB milling efficiency was discussed. Both thermal and ultraviolet (UV) NIL were conducted using these line patterns to study the deformation of SU-8 mold and filling ratio of imprinting material. The experiments revealed that the imprint pressure and physic properties of imprinting material are the most critical factors in these NIL processes.
本文采用Ga+聚焦离子束(FIB)光刻技术在SU-8层上制备了三维纳米线图案,并将其用作纳米压印(NIL)模。在FIB铣削过程中,观察并分析了v型侧壁效应和相对剂量不足效应。利用不同的光束电流制备SU-8图形,发现较低的光束电流可获得边缘光滑、侧壁直的高质量图形。此外,还讨论了SU-8材料交联密度对FIB铣削效率的影响。利用这些线条图对SU-8型模具的变形和压印材料的填充率进行了热敏和紫外(UV) NIL研究。实验表明,压印压力和压印材料的物理性能是影响这一过程的关键因素。
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引用次数: 2
MMI-based MOEMS FT spectrometer for visible and IR spectral ranges 基于mmi的MOEMS FT光谱仪用于可见光和红外光谱范围
Bassem M. Al-Demerdash, M. Medhat, Y. Sabry, B. Saadany, D. Khalil
MEMS spectrometers have very strong potential in future healthcare and environmental monitoring applications, where Michelson interferometers are the core optical engine. Recently, MEMS Michelson interferometers based on using silicon interface as a beam splitter (BS) has been proposed [7, 8]. This allows having a monolithically-integrated on-chip FTIR spectrometer. However silicon BS exhibits high absorption loss in the visible range and high material dispersion in the near infrared (NIR) range. For this reason, we propose in this work a novel MOEMS interferometer allowing operation over wider spectral range covering both the infrared (IR) and the visible ranges. The proposed architecture is based on spatial splitting and combining of optical beams using the imaging properties of Multi-Mode Interference MMI waveguide. The proposed structure includes an optical splitter for spatial splitting an input beam into two beams and a combiner for spatial combining the two interferometer beams. A MEMS moveable mirror is provided to produce an optical path difference between the two beams. The new interferometer is fabricated using DRIE technology on an SOI wafer. The movable mirror is metalized and attached to a comb-drive actuator fabricated in the same lithography step in a self-aligned manner on chip. The novel interferometer is tested as a Fourier transform spectrometer. Red laser, IR laser and absorption spectra of different materials are measured with a resolution of 2.5 nm at 635-nm wavelength. The structure is a very compact one that allows its integration and fabrication on a large scale with very low cost.
MEMS光谱仪在未来的医疗保健和环境监测应用中具有非常大的潜力,其中迈克尔逊干涉仪是核心光学引擎。最近,基于硅界面作为分束器(BS)的MEMS迈克尔逊干涉仪被提出[7,8]。这允许有一个单片集成的片上FTIR光谱仪。然而,硅BS在可见光范围内具有较高的吸收损耗,在近红外范围内具有较高的材料色散。出于这个原因,我们在这项工作中提出了一种新的MOEMS干涉仪,允许在更宽的光谱范围内工作,包括红外(IR)和可见光范围。该结构利用多模干涉MMI波导的成像特性,将光束进行空间分裂和组合。所提出的结构包括用于将输入光束空间分割成两个光束的光分路器和用于将两个干涉仪光束空间组合的组合器。提供MEMS可移动反射镜以在两束光束之间产生光程差。新型干涉仪是在SOI晶圆上采用DRIE技术制备的。该可移动镜被金属化并以自对准方式连接到以相同光刻步骤在芯片上制造的梳状驱动驱动器上。用傅里叶变换光谱仪对新型干涉仪进行了测试。在635 nm波长处,以2.5 nm的分辨率测量了不同材料的红、红外和吸收光谱。该结构非常紧凑,可以以非常低的成本进行大规模集成和制造。
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引用次数: 8
High-speed one-dimensional spatial light modulator for Laser Direct Imaging and other patterning applications 用于激光直接成像和其他图形应用的高速一维空间光调制器
J. Schmidt, Ulrike A. Dauderstaedt, P. Duerr, M. Friedrichs, T. Hughes, T. Ludewig, D. Rudloff, Tino Schwaten, Daniela Trenkler, M. Wagner, I. Wullinger, A. Bergstrom, Peter Bjoernangen, F. Jonsson, T. Karlin, Peter Ronnholm, Torbjorn Sandstrom
Fraunhofer IPMS has developed a one-dimensional high-speed spatial light modulator in cooperation with Micronic Mydata AB. This SLM is the core element of the Swedish company’s new LDI 5sp series of Laser-Direct-Imaging systems optimized for processing of advanced substrates for semiconductor packaging. This paper reports on design, technology, characterization and application results of the new SLM. With a resolution of 8192 pixels that can be modulated in the MHz range and the capability to generate intensity gray-levels instantly without time multiplexing, the SLM is applicable also in many other fields, wherever modulation of ultraviolet light needs to be combined with high throughput and high precision.
Fraunhofer IPMS与micrononic Mydata AB合作开发了一种一维高速空间光调制器。该SLM是这家瑞典公司新型LDI 5sp系列激光直接成像系统的核心元件,该系统针对半导体封装的先进基板加工进行了优化。本文报道了新型SLM的设计、工艺、表征和应用结果。SLM具有8192像素的分辨率,可以在MHz范围内调制,并且能够在没有时间复用的情况下立即产生强度灰度级,因此SLM也适用于许多其他领域,无论紫外光的调制需要与高吞吐量和高精度相结合。
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引用次数: 16
Emission-enhanced plasmonic substrates fabricated by nano-imprint lithography 纳米压印技术制备发射增强等离子体衬底
Bongseok Choi, M. Iwanaga, H. Miyazaki, K. Sakoda, Y. Sugimoto
We fabricated large-area stacked complementary plasmonic crystals (SC PlCs) by employing ultra-violet (UV) nanoimprint lithography (NIL). The SC PlCs was made on silicon on insulator (SOI) substrates, consisting of three layers: the top layer contacting air was perforated Au film, the bottom layer contacting buried oxide (BOX) layer included Au disk array corresponding to the holes in the top layer, and the middle layer was Si photonic crystal slab. The SC PlCs have prominent resonances in the optical wavelengths. It is shown that the fabricated PlCs were precisely made in structure and well uniform in the optical properties. We have examined photoluminescence (PL) enhancement of dye molecules on the SC PlC substrates in the visible range and found large enhancement up to 100-fold in comparison with the dye molecules on non-processed Si wafers.
利用紫外纳米压印技术制备了大面积堆叠互补等离子体晶体(SC plc)。SC plc是在硅基绝缘子(SOI)衬底上制作的,由三层组成:接触空气的顶层为穿孔的Au薄膜,接触埋藏氧化物(BOX)的底层为与顶层孔相对应的Au磁盘阵列,中间层为硅光子晶体板。SC plc在光学波长中具有突出的共振。结果表明,所制备的plc结构精确,光学性能均匀。我们研究了SC PlC衬底上染料分子在可见光范围内的光致发光(PL)增强,发现与未加工硅晶片上的染料分子相比,其光致发光增强幅度高达100倍。
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引用次数: 1
Accuracy of adaptive optics correction using fluorescence fluctuations 利用荧光波动的自适应光学校正精度
J. Gallagher, C. Leroux, I. Wang, A. Delon
Fluorescence fluctuation methods, such as fluorescence correlation spectroscopy, are very sensitive to optical aberrations. That is why it is possible to use a fluctuations-based metric, the molecular brightness, to correct aberrations using a sensorless modal adaptive optics approach. We have investigated the performance of this method by correcting known aberrations under various experimental conditions. The signal-to-noise ratio of the brightness measurement was examined theoretically and experimentally and found to be directly related to the accuracy of aberration correction, so that the latter can be predicted for a given sample brightness and measurement duration. We have also shown that the initial measurement conditions play a key role in the correction dynamics and we provide guidelines to optimize the corrections accuracy and speed. The molecular brightness, used as a metric, has the advantage that it depends on aberrations as the square of the Strehl ratio, regardless of the nature of the sample. Therefore, it is straightforward to predict the achievable correction accuracy and the same performance can be obtained in samples with different structure and contrast, which would not be possible with image-based optimization metrics.
荧光波动法,如荧光相关光谱法,对光学像差非常敏感。这就是为什么可以使用基于波动的度量,即分子亮度,使用无传感器模态自适应光学方法来纠正像差。我们在不同的实验条件下通过校正已知的像差来研究这种方法的性能。亮度测量信噪比的理论和实验进行了检查,发现是直接相关的畸变校正的准确性,以便后者预测对于一个给定的样本亮度和测量时间。我们还表明,初始测量条件在校正动力学中起着关键作用,我们提供了优化校正精度和速度的指导方针。用作度量的分子亮度的优点是,它取决于像差,即施特雷氏比的平方,而与样品的性质无关。因此,它是非常简单的预测可实现的校正精度和性能可以获得具有不同结构和对比样品,这将不可能与基于图像的优化指标。
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引用次数: 3
Design and fabrication of sub-wavelength annular apertures on fiber tip for femtosecond laser machining 飞秒激光加工光纤尖端亚波长环形孔的设计与制造
Yen-Chun Tung, Ming-Han Chung, I-Hui Sung, Chih-Kung Lee
Adopting optical technique to pursue micromachining must make a compromise between the focal spot sizes the depth of focus. The focal spot size determines the minimum features can be fabricated. On the other hand, the depth of focus influences the ease of alignment in positioning the fabrication light beam. A typical approach to bypass the diffraction limit is to adopt the near-field approach, which has spot size in the range of the optical fiber tip. However, the depth of focus of the emitted light beam will be limited to tens of nanometers in most cases, which posts a difficult challenge to control the distance between the optical fiber tip and the sample to be machined optically. More specifically, problems remained in this machining approach, which include issues such as residue induced by laser ablation tends to deposit near the optical fiber tip and leads to loss of coupling efficiency. We proposed a method based on illuminating femtosecond laser through a sub-wavelength annular aperture on metallic film so as to produce Bessel light beam of sub-wavelength while maintaining large depth of focus first. To further advance the ease of use in one such system, producing sub-wavelength annular aperture on a single mode optical fiber head with sub-wavelength focusing ability is detailed. It is shown that this method can be applied in material machining with an emphasis to produce high aspect ratio structure. Simulations and experimental results are presented in this paper.
采用光学技术进行微加工,必须在焦斑尺寸和焦深之间做出妥协。焦点光斑的大小决定了可以制造的最小特征。另一方面,焦点的深度影响了制造光束定位时的对准难易程度。绕过衍射极限的一种典型方法是采用近场方法,该方法在光纤尖端范围内具有光斑大小。然而,在大多数情况下,发射光束的聚焦深度将被限制在几十纳米,这对控制光纤尖端与待加工样品之间的距离提出了一个困难的挑战。更具体地说,这种加工方法仍然存在一些问题,包括激光烧蚀引起的残留物倾向于沉积在光纤尖端附近,导致耦合效率的损失。我们提出了一种通过金属薄膜上的亚波长环形孔径照射飞秒激光的方法,首先在保持大聚焦深度的情况下产生亚波长的贝塞尔光束。为了进一步提高该系统的易用性,详细介绍了在具有亚波长聚焦能力的单模光纤头上制造亚波长环形孔径的方法。结果表明,该方法可应用于以制造高纵横比结构为重点的材料加工。本文给出了仿真和实验结果。
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引用次数: 1
Two-dimensional scanning using two single-axis low-voltage PZT resonant micromirrors 利用两个单轴低压PZT谐振微镜进行二维扫描
S. Gu-Stoppel, J. Janes, H. Quenzer, U. Hofmann, W. Benecke
This paper presents designs and fabrication process of two single-axis PZT micromirrors with 1 mm diameter and 1.4 mm × 4 mm apertures, whose frequencies are 60 kHz and 17 kHz, respectively. These micromirrors achieve large optical scan angles of about 40° driven by 10 V rectangular pulses and show high Q-factors of more than 1000. The investigation on the long-term stability of a PZT driven micromirror has detected more than 100 Billion cycles. The combined results of experimental diagnostics and FEM analyses give rise to new designs iteratively leading to a larger deflection and appropriate frequencies, which are currently fabricated.
本文介绍了直径为1mm、孔径为1.4 mm × 4mm、频率分别为60khz和17khz的两种单轴PZT微镜的设计和制作工艺。这些微镜在10 V矩形脉冲驱动下实现了约40°的大光学扫描角,并显示出超过1000的高q因子。对PZT驱动微镜的长期稳定性的研究已经检测到超过1000亿次的循环。实验诊断和有限元分析相结合的结果,迭代产生新的设计,导致更大的挠度和适当的频率,目前制造。
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引用次数: 18
Annular heating of optical fiber with a CO2 laser with reflective axicon elements 带反射轴元件的CO2激光器对光纤的环形加热
William Klimowych
A method of providing consistent uniform and controlled zone heat at a fiber’s surface is presented using a CO2 laser with axicon reflective elements. This optical configuration converts a laser beam into a light structure resembling a disc or cone that can band a fiber’s perimeter. The characteristic of this structure is its inherent ability to deliver increasing power density through uniform convergence toward the structure’s center thus applying the appropriate melting heat to varying sizes of fiber. By offsetting the light structure, precise localized zone heating and annealing of specific areas at a fiber’s surface can be achieved as well. This is essentially a passive devise into which active feedback elements can be incorporated to allow precise control of processes such as splicing, tapering, ball and axicon lensing, end capping, and combiner fabrication.
提出了一种利用具有轴向反射元件的CO2激光器在光纤表面提供一致的、均匀的可控区域热的方法。这种光学结构将激光束转换成类似圆盘或锥形的光结构,可以环绕光纤的周长。这种结构的特点是其固有的能力,通过向结构中心的均匀收敛,从而将适当的熔化热应用于不同尺寸的纤维,从而提供不断增加的功率密度。通过抵消光结构,可以实现光纤表面特定区域的精确局部加热和退火。这本质上是一个被动的设计,其中可以纳入主动反馈元件,以精确控制诸如拼接,锥形,球和轴透镜,端盖和组合器制造等过程。
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引用次数: 4
Thin film fabrication and system integration test run for a microactuator for a tuneable lens 可调谐透镜微致动器薄膜制造及系统集成测试运行
D. Hoheisel, L. Rissing
An electromagnetic microactuator, for controlling of a tuneable lens, with an integrated electrostatic element is fabricated by thin film technology. The actuator consists of two parts: the first part with microcoil and flux guide and the second part with a ring shaped back iron on a polyimide membrane. The back iron is additionally useable as electrode for electrostatic measurement of the air gap and for electrostatic actuation. By attracting the back iron an optical liquid is displaced and forms a liquid lens inside the back iron ring covered by the membrane. For testing the thin film fabrication sequence, up-scaled systems are generated in a test run. To fabricate the flux guide in an easy and quick way, a Ni-Fe foil with a thickness of 50 μm is laminated on the Si-wafer. This foil is also utilized in the following fabrication sequence as seed layer for electroplating. Compared to Ni-Fe structures deposited by electroplating, the foil is featuring better soft magnetic properties. The foil is structured by wet chemical etching and the backside of the wafer is structured by deep reactive ion etching (DRIE). For post fabrication thinning, the polyimide membrane is treated by oxygen plasma etching. To align the back iron to the microcoil and the flux guide, a flip-chip-bonder is used during test run of system integration. To adjust a constant air gap, a water solvable polymer is tested. A two component epoxy and a polyimide based glue are compared for their bonding properties of the actuator parts.
采用薄膜技术制备了一种集成静电元件的电磁微致动器,用于控制可调谐透镜。该致动器由两部分组成:第一部分带有微线圈和磁导,第二部分带有聚酰亚胺膜上的环形背铁。背铁还可用作气隙的静电测量和静电驱动的电极。通过吸引后铁,光学液体被置换并在被膜覆盖的后铁环内形成液体透镜。为了测试薄膜制造顺序,在测试运行中生成了放大的系统。为了方便快速地制作磁导,在硅片上层压了厚度为50 μm的Ni-Fe箔。该箔也用于以下制造顺序作为电镀的种子层。与电镀镍铁结构相比,该箔具有更好的软磁性能。箔片采用湿法化学蚀刻,晶圆片背面采用深度反应离子蚀刻(DRIE)。对于制造后的减薄,聚酰亚胺膜是由氧等离子体蚀刻处理。在系统集成的测试运行中,为了使背铁与微线圈和磁导板对齐,使用了倒装片键合机。为了调节恒定的气隙,测试了一种水溶性聚合物。比较了双组分环氧树脂和基于聚酰亚胺的胶水对致动器部件的粘合性能。
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引用次数: 0
Testing of thermally piezoelectric deformable mirror with buried functionality 具有埋藏功能的热压电变形镜的测试
C. Reinlein, M. Appelfelder, M. Goy, S. Gebhardt, N. Gutzeit
Laser-induced mirror deformation and thermal lensing in optical high power systems shall be compensated by a thermally-piezoelectric deformable mirror (DM). In our device, the laser-induced thermal lensing is compensated by heating of the DM as previously described with compound loading. We experimentally show the capability of this mirror for wavefront shaping of up to 6.2 kW laser power and power densities of 2 kW/cm2. The laser-induced defocussing of the membrane is compensated by mirror heating. We introduce a new mirror setup with buried heater and temperature sensor elements. Therewith, the compensation of laser-induced mirror deformation is possible within the same time scale. The piezoelectric stroke of the single actuators depends on their position on the membrane, and is not affected by the reflected laser power.
在光学高功率系统中,激光引起的反射镜变形和热透镜效应需要用热压电变形反射镜(DM)来补偿。在我们的装置中,激光诱导的热透镜通过加热DM来补偿,如前所述,使用复合负载。我们通过实验证明了该反射镜能够在高达6.2 kW的激光功率和2 kW/cm2的功率密度下进行波前整形。激光引起的膜离焦通过镜面加热来补偿。我们介绍了一种新的镜面设置与埋地加热器和温度传感器元件。因此,在相同的时间尺度内补偿激光引起的镜面变形是可能的。单致动器的压电行程取决于其在薄膜上的位置,而不受反射激光功率的影响。
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引用次数: 2
期刊
Photonics West - Micro and Nano Fabricated Electromechanical and Optical Components
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