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Antireflective surface patterned by rolling mask lithography 用滚动掩模光刻制成的抗反射表面
O. Seitz, J. Geddes, Mukti Aryal, Joseph Perez, Jonathan K. Wassei, I. Mcmackin, B. Kobrin
A growing number of commercial products such as displays, solar panels, light emitting diodes (LEDs and OLEDs), automotive and architectural glass are driving demand for glass with high performance surfaces that offer anti-reflective, self-cleaning, and other advanced functions. State-of-the-art coatings do not meet the desired performance characteristics or cannot be applied over large areas in a cost-effective manner. “Rolling Mask Lithography” (RML™) enables highresolution lithographic nano-patterning over large-areas at low-cost and high-throughput. RML is a photolithographic process performed using ultraviolet (UV) illumination transmitted through a soft cylindrical mask as it rolls across a substrate. Subsequent transfer of photoresist patterns into the substrate is achieved using an etching process, which creates a nanostructured surface. The current generation exposure tool is capable of patterning one-meter long substrates with a width of 300 mm. High-throughput and low-cost are achieved using continuous exposure of the resist by the cylindrical photomask. Here, we report on significant improvements in the application of RML™ to fabricate anti-reflective surfaces. Briefly, an optical surface can be made antireflective by “texturing” it with a nano-scale pattern to reduce the discontinuity in the index of refraction between the air and the bulk optical material. An array of cones, similar to the structure of a moth’s eye, performs this way. Substrates are patterned using RML™ and etched to produce an array of cones with an aspect ratio of 3:1, which decreases the reflectivity below 0.1%.
越来越多的商业产品,如显示器、太阳能电池板、发光二极管(led和oled)、汽车和建筑玻璃,正在推动对具有高性能表面的玻璃的需求,这些玻璃具有抗反射、自清洁和其他先进功能。最先进的涂料不能满足期望的性能特征,或者不能以经济有效的方式大面积应用。“滚动掩模光刻”(RML™)可以在低成本和高吞吐量的情况下实现大面积的高分辨率光刻纳米图案。RML是一种光刻工艺,使用紫外线(UV)照明通过柔软的圆柱形掩膜在基板上滚动时传输。随后将光刻胶模式转移到基片上,使用蚀刻工艺实现,从而产生纳米结构表面。当前一代曝光工具能够对宽度为300毫米的1米长的基板进行图案化。采用圆柱形光掩膜对抗蚀剂进行连续曝光,实现了高通量和低成本。在这里,我们报告了应用RML™制造抗反射表面的重大改进。简而言之,光学表面可以通过纳米尺度的“纹理”来减少空气和大块光学材料之间折射率的不连续,从而实现抗反射。一组类似飞蛾眼睛结构的视锥细胞就是这样工作的。使用RML™对基材进行图图化和蚀刻,以产生长宽比为3:1的锥体阵列,将反射率降低到0.1%以下。
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引用次数: 5
Structural colour of porous dielectrics processed by direct laser write technique 用激光直接刻写技术加工多孔介质的结构颜色
V. Mizeikis, V. Purlys, R. Buividas, S. Juodkazis
We report realisation of structural colour in dielectrics using direct laser write technique. 3D porous dielectric structures with woodpile photonic crystal architecture were fabricated by femtosecond direct laser write lithography in photoresist and characterised structurally and optically. The fabricated samples were found to exhibit resonant high-reflectance bands at visible wavelengths depending on the lattice parameters, and correspondingly, led to coloration of the structure without light absorption or emission. Structural colour was found to originate from slow-light spectral regions occurring in some higher photonic bands at visible wavelengths. Visible coloration in samples with relatively large lattice period, a > 1μm can be achieved due to this peculiarity, which helps alleviate the requirement for high resolution of the fabrication, shortened the fabrication time. In the future, similar structures may be useful for preparation of photonic crystal-based environmental and imaging sensors.
我们报道了使用直接激光写入技术在电介质中实现结构颜色。采用飞秒激光直接写入光刻技术在光刻胶上制备了具有木桩光子晶体结构的三维多孔介质结构,并对其进行了结构和光学表征。发现制备的样品在可见光波段表现出共振的高反射带,这取决于晶格参数,相应地,导致结构的着色,而不吸收或发射光。结构色被发现起源于慢光光谱区域,发生在可见波长的一些较高的光子带。在晶格周期较大的样品中,可以实现a > 1μm的可见显色,这有助于减轻对制作分辨率的要求,缩短制作时间。在未来,类似的结构可能用于制备基于光子晶体的环境和成像传感器。
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引用次数: 1
Isolating the negative stiffness region of a buckled Si/SiO2 membrane 隔离屈曲Si/SiO2膜的负刚度区
Kyle K. Ziegler, R. Lake, R. Coutu
Negative stiffness can provide a method of altering the stiffness of a device without changing its geometry. The silicon/ silicon dioxide (Si/SiO2) membrane presented in this research utilizes buckling resulting from compressive residual stress. A transversely actuated buckled membrane displays properties similar to a linear regressive spring, which include a positive and negative stiffness region. Cantilever beams were used to restrict the outward displacement of the membrane and force it to actuate only in its negative stiffness region. Analytical equations were utilized to estimate the amount of outward deflection by the membrane and to estimate the amount of reduced deflection required for the device to display only negative stiffness characteristics. Devices were tested using a force sensor actuated by a piezo controller. Interferometric imaging confirmed the cantilevers ability to reduce the buckling displacement in the membrane up to 30%.
负刚度可以提供一种在不改变其几何形状的情况下改变装置刚度的方法。本研究中提出的硅/二氧化硅(Si/SiO2)膜利用压缩残余应力引起的屈曲。横向驱动的屈曲膜显示类似于线性回归弹簧的特性,其中包括正刚度和负刚度区域。悬臂梁用于限制膜的向外位移,并迫使其仅在其负刚度区域驱动。利用解析方程来估计膜向外偏转的量,并估计设备仅显示负刚度特性所需的减少偏转的量。设备使用由压电控制器驱动的力传感器进行测试。干涉成像证实了悬臂梁能够将膜中的屈曲位移减少30%。
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引用次数: 0
Wafer-level vacuum-packaged two-axis MEMS scanning mirror for pico-projector application 用于微型投影仪的晶圆级真空封装双轴MEMS扫描镜
U. Hofmann, F. Senger, J. Janes, C. Mallas, V. Stenchly, T. von Wantoch, H. Quenzer, M. Weiss
Hermetic wafer level packaging of optical MEMS scanning mirrors is essential for mass-market applications. It is the key to enable reliable low-cost mass producible scanning solutions. Vacuum packaging of resonant MEMS scanning mirrors widens the parameter range specifically with respect to scan angle and scan frequency. It also allows extending the utilizable range of mirror aperture size based on the fact that the energy of the high-Q oscillator can be effectively conserved and accumulated. But there are also some drawbacks associated with vacuum packaging. This paper discusses the different advantageous and disadvantageous aspects of vacuum packaging of MEMS scanning mirrors with respect to laser projection displays. Improved MEMS scanning mirror designs are being presented which focus on overcoming previous limitations. Finally an outlook is presented on the suitability of this technology for very large aperture scanning mirrors to be used in high power laser applications.
光学MEMS扫描镜的密封晶圆级封装对于大众市场应用至关重要。这是实现可靠、低成本、大批量生产的扫描解决方案的关键。谐振式MEMS扫描镜的真空封装特别拓宽了扫描角度和扫描频率的参数范围。由于高q振荡器的能量可以有效地守恒和积累,因此可以扩大反射镜孔径尺寸的利用范围。但是真空包装也有一些缺点。本文针对激光投影显示器,讨论了MEMS扫描镜真空封装的不同优缺点。改进的微机电系统扫描镜设计的重点是克服以往的局限性。最后展望了该技术在大功率激光大孔径扫描镜应用中的适用性。
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引用次数: 18
MEMS tactile display: from fabrication to characterization MEMS触觉显示器:从制造到表征
N. Miki, Yumi Kosemura, J. Watanabe, H. Ishikawa
We report fabrication and characterization of MEMS-based tactile display that can display users various tactile information, such as Braille codes and surface textures. The display consists of 9 micro-actuators that are equipped with hydraulic displacement amplification mechanism (HDAM) to achieve large enough displacement to stimulate the human tactile receptors. HDAM encapsulates incompressible liquids. We developed a liquid encapsulation process, which we termed as Bonding-in-Liquid Technique, where bonding with a UV-curable resin in glycerin is conducted in the liquid, which prevented interfusion of air bubbles and deformation of the membrane during the bonding. HDAM successfully amplified the displacement generated by piezoelectric actuators by a factor of 6. The display could virtually produce “rough” and “smooth” surfaces, by controlling the vibration frequency, displacement, and the actuation periods of an actuator until the adjacent actuator was driven. We introduced a sample comparison method to characterize the surfaces, which involves human tactile sensation. First, we prepared samples whose mechanical properties are known. We displayed a surface texture to the user by controlling the parameters and then, the user selects a sample that has the most similar surface texture. By doing so, we can correlate the parameters with the mechanical properties of the sample as well as find the sets of the parameters that can provide similar tactile information to many users. The preliminary results with respect to roughness and hardness is presented.
我们报告了基于mems的触觉显示器的制造和表征,该显示器可以显示用户各种触觉信息,如盲文代码和表面纹理。显示器由9个微致动器组成,这些微致动器配备液压位移放大机构(HDAM),以实现足够大的位移来刺激人体的触觉感受器。HDAM封装了不可压缩的液体。我们开发了一种液体封装工艺,我们称之为“液中粘接技术”,在液体中与甘油中的紫外线固化树脂进行粘接,从而防止了气泡的渗入和粘接过程中膜的变形。HDAM成功地将压电致动器产生的位移放大了6倍。通过控制驱动器的振动频率、位移和驱动周期,直到相邻的驱动器被驱动,该显示器实际上可以产生“粗糙”和“光滑”的表面。我们引入了一种涉及人类触觉的样本比较方法来表征表面。首先,我们制备了机械性能已知的样品。我们通过控制参数向用户显示一个表面纹理,然后用户选择一个具有最相似表面纹理的样本。通过这样做,我们可以将参数与样品的机械性能联系起来,并找到可以为许多用户提供类似触觉信息的参数集。给出了有关粗糙度和硬度的初步结果。
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引用次数: 2
MEMS Fabry-Perot interferometer with Si-air mirrors for mid- and thermal infrared 用于中红外和热红外的硅空气反射镜MEMS法布里-珀罗干涉仪
M. Tuohiniemi, A. Näsilä, A. Akujärvi
We studied how a surface-micromachined Fabry-Perot interferometer, realized with Si / air-gap distributed Bragg reflectors, would perform at the middle-infrared wavelengths. Compared with traditional solid-film pairs, this Si-FPI technology features better index contrast, which enables wider stop band and potentially higher resolution. Four different designs of interferometers were prepared and compared. Two designs apply the solid-film reflectors of Si/SiO2 structure. Their data is exploited as a reference of a middle-infrared interferometer and, as a template for mapping the performance from the simulation results to the measured data. The third design operates at the thermal infrared and it was our first embodiment with the Si/air-gap mirrors. The performance, reported earlier, is here referred to for estimating the technology scalability down to shorter wavelengths. Finally, we realized a non-tunable proof-of-concept version of the Si/air-gap technology for middle infrared. The measured data is mapped into an estimate of the achievable performance of a tunable version. We present the transmission and resolution data and argument the simulation models that reproduce the data. The prediction for the tunable middle-infrared Si-FPI is then presented. The results indicate that such a device is expected to have two-fold better resolution and a clearly wider stop band, compared with the prior art.
我们研究了用硅/气隙分布布拉格反射器实现的表面微加工法布里-珀罗干涉仪在中红外波段的性能。与传统的固体膜对相比,这种Si-FPI技术具有更好的指数对比度,可以实现更宽的阻带和更高的分辨率。制备了四种不同设计的干涉仪并进行了比较。两种设计采用Si/SiO2结构的固体膜反射器。他们的数据被用作中红外干涉仪的参考,并作为从模拟结果到测量数据的性能映射的模板。第三种设计在热红外线下操作,这是我们第一次使用Si/气隙反射镜。前面报告的性能在这里指的是估计技术可扩展性到更短的波长。最后,我们实现了中红外硅/气隙技术的不可调谐概念验证版本。测量的数据被映射为可调版本的可实现性能的估计。给出了传输和分辨率数据,并讨论了再现数据的仿真模型。对可调谐中红外Si-FPI进行了预测。结果表明,与现有技术相比,该器件有望具有两倍的分辨率和明显更宽的阻带。
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引用次数: 2
Use of high-radiant flux, high-resolution DMD light engines in industrial applications 在工业应用中使用高辐射通量,高分辨率DMD光引擎
A. Müller, S. Ram
The field of application of industrial projectors is growing day by day. New Digital Micromirror Device (DMD) - based applications like 3D printing, 3D scanning, Printed Circuit Board (PCB) board printing and others are getting more and more sophisticated. The technical demands for the projection system are rising as new and more stringent requirements appear. The specification for industrial projection systems differ substantially from the ones of business and home beamers. Beamers are designed to please the human eye. Bright colors and image enhancement are far more important than uniformity of the illumination or image distortion. The human eye, followed by the processing of the brain can live with quite high intensity variations on the screen and image distortion. On the other hand, a projector designed for use in a specialized field has to be tailored regarding its unique requirements in order to make no quality compromises. For instance, when the image is projected onto a light sensitive resin, a good uniformity of the illumination is crucial for good material hardening (curing) results. The demands on the hardware and software are often very challenging. In the following we will review some parameters that have to be considered carefully for the design of industrial projectors in order to get the optimum result without compromises.
工业投影机的应用领域日益扩大。基于新型数字微镜器件(DMD)的应用,如3D打印、3D扫描、印刷电路板(PCB)板打印等正变得越来越复杂。随着新的、更严格的要求的出现,对投影系统的技术要求也在不断提高。工业投影系统的规范与商业和家庭投影机的规范有很大的不同。激光飞船的设计是为了取悦人类的眼睛。明亮的色彩和图像增强远比照明均匀性或图像失真更重要。人眼,再加上大脑的处理,可以承受相当高强度的屏幕变化和图像失真。另一方面,为专门领域使用而设计的投影机必须根据其独特的要求进行定制,以保证质量不打折扣。例如,当图像投影到光敏树脂上时,良好的光照均匀性对于良好的材料硬化(固化)效果至关重要。对硬件和软件的要求通常非常具有挑战性。在接下来的文章中,我们将回顾一些在设计工业投影仪时必须仔细考虑的参数,以便在不妥协的情况下获得最佳效果。
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引用次数: 0
Dynamically reconfigurable framework for pixel-level visible light communication projector 像素级可见光通信投影仪的动态可重构框架
Leijie Zhou, S. Fukushima, T. Naemura
We have developed the Pixel-level Visible Light Communication (PVLC) projector based on the DLP (Digital Light Processing) system. The projector can embed invisible data pixel by pixel into a visible image to realize augmented reality applications. However, it cannot update either invisible or visible contents in real time. In order to solve the problem, we improve the projector so that a PC can dynamically control the system and enable us to achieve a high-frame-rate feature by resolution conversion. This paper proposes the system framework and the design method for the dynamically reconfigurable PVLC projector.
我们开发了基于DLP(数字光处理)系统的像素级可见光通信(PVLC)投影仪。投影仪可以将不可见的数据逐像素嵌入到可见图像中,以实现增强现实应用。但是,它不能实时更新不可见或可见的内容。为了解决这个问题,我们对投影机进行了改进,使PC机可以动态控制系统,并通过分辨率转换实现高帧率的功能。提出了动态可重构PVLC投影仪的系统框架和设计方法。
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引用次数: 15
Laser micromachining of oxygen reduced graphene-oxide films 氧还原氧化石墨烯薄膜的激光微加工
Dogan Sinar, G. Knopf, S. Nikumb, A. Andrushchenko
Non-conductive graphene-oxide (GO) inks can be synthesized from inexpensive graphite powders and deposited on functionalized flexible substrates using inkjet printing technology. Once deposited, the electrical conductivity of the GO film can be restored through laser assisted thermal reduction. Unfortunately, the inkjet nozzle diameter (~40μm) places a limit on the printed feature size. In contrast, a tightly focused femtosecond pulsed laser can create precise micro features with dimensions in the order of 2 to 3 μm. The smallest feature size produced by laser microfabrication is a function of the laser beam diameter, power level, feed rate, material characteristics and spatial resolution of the micropositioning system. Laser micromachining can also remove excess GO film material adjacent to the electrode traces and passive electronic components. Excess material removal is essential for creating stable oxygen-reduced graphene-oxide (rGO) printed circuits because electron buildup along the feature edges will alter the conductivity of the non-functional film. A study on the impact of laser ablation on the GO film and the substrate are performed using a 775nm, 120fs pulsed laser. The average laser power was 25mW at a spot size of ~ 5μm, and the feed rate was 1000-1500mm/min. Several simple microtraces were fabricated and characterized in terms of electrical resistance and surface topology.
非导电氧化石墨烯(GO)油墨可以由廉价的石墨粉末合成,并使用喷墨印刷技术沉积在功能化的柔性基板上。一旦沉积,氧化石墨烯薄膜的导电性可以通过激光辅助热还原恢复。不幸的是,喷墨喷嘴直径(~40μm)限制了打印的特征尺寸。相比之下,紧聚焦飞秒脉冲激光可以产生精确的微特征,尺寸在2到3 μm之间。激光微加工产生的最小特征尺寸是激光束直径、功率水平、进给速率、材料特性和微定位系统空间分辨率的函数。激光微加工还可以去除电极迹线和无源电子元件附近多余的氧化石墨烯薄膜材料。去除多余的材料对于制造稳定的氧还原氧化石墨烯(rGO)印刷电路至关重要,因为沿特征边缘积聚的电子将改变非功能薄膜的导电性。研究了激光烧蚀对氧化石墨烯薄膜和衬底的影响,采用775nm, 120fs脉冲激光。光斑尺寸为~ 5μm时,平均激光功率为25mW,进给速度为1000 ~ 1500mm/min。制备了几种简单的微迹线,并对其电阻和表面拓扑结构进行了表征。
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引用次数: 4
Microsecond reconfigurable NxN data-communication switch using DMD 使用DMD的微秒可重构NxN数据通信交换机
P. Blanche, A. Miles, B. Lynn, J. Wissinger, D. Carothers, R. Norwood, N. Peyghambarian
We present here the use the DMD as a diffraction-based optical switch, where Fourier diffraction patterns are used to steer the incoming beams to any output configuration. We have implemented a single-mode fiber coupled N X N switch and demonstrated its ability to operate over the entire telecommunication C-band centered at 1550 nm. The all-optical switch was built primarily with off-the-shelf components and a Texas Instruments DLP7000™with an array of 1024 X 768 micromirrors. This DMD is capable of switching 100 times faster than currently available technology (3D MOEMS). The switch is robust to typical failure modes, protocol and bit-rate agnostic, and permits full reconfigurable optical add drop multiplexing (ROADM). The switch demonstrator was inserted into a networking testbed for the majority of the measurements. The testbed assembled under the Center for Integrated Access Networks (ClAN), a National Science Foundation (NSF) Engineering Research Center (ERC), provided an environment in which to simulate and test the data routing functionality of the switch. A Fujitsu Flashwave 9500 PS was used to provide the data signal, which was sent through the switch and received by a second Flashwave node. We successfully transmitted an HD video stream through a switched channel without any measurable data loss.
我们在这里提出了使用DMD作为一个基于衍射的光开关,其中使用傅立叶衍射模式来引导入射光束到任何输出配置。我们已经实现了一个单模光纤耦合N X N交换机,并证明了其在整个电信c波段以1550nm为中心运行的能力。全光开关主要由现成的组件和德州仪器DLP7000™构建,该DLP7000™具有1024 X 768微镜阵列。这种DMD的切换速度比目前可用的技术(3D MOEMS)快100倍。该交换机对典型故障模式、协议和比特率不确定具有鲁棒性,并允许完全可重构的光加丢多路复用(ROADM)。开关演示器被插入到网络测试平台中进行大多数测量。在综合接入网中心(ClAN),国家科学基金会(NSF)工程研究中心(ERC)下组装的试验台提供了一个模拟和测试交换机数据路由功能的环境。使用富士通Flashwave 9500 PS提供数据信号,该信号通过交换机发送并由第二个Flashwave节点接收。我们成功地通过交换信道传输了高清视频流,没有任何可测量的数据丢失。
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引用次数: 2
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Photonics West - Micro and Nano Fabricated Electromechanical and Optical Components
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