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Treatment of oily wastewater using submerged photocatalytic membrane reactor 利用浸没式光催化膜反应器处理含油废水
IF 4.1 2区 材料科学 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-30 DOI: 10.1016/j.partic.2024.08.009
Hassan G. Gomaa, Wen Zhou, Jesse Zhu

The increase in oily contaminated wastewater emissions has made it essential to develop efficient treatment approaches to mitigate its negative impact on the ecosystem and human health. In this research, a suspended catalyst photocatalytic membrane reactor (SPMR) is developed for simultaneous oil-water separation as well as pollutants degradation using ZnO as a photocatalyst and a submerged LED-UV light. A composite membrane unit was used in the reactor that was made of a polymeric layer and a superhydrophilic (SHPI) underwater oleophobic layer. The later was prepared by attaching ZnO nanoparticles (NP) on stainless steel mesh using the spraying method. The pure water flux of the composite membrane was comparable to that of the pristine polymeric membrane indicating minor resistance of the SHPI layer. For oil-water emulsion, water flux ∼1332 L m−2 h−1 was achieved at 20 kPa transmembrane pressure (TMP) with ∼99% oil separation efficiency. Using methylene blue dye (MB) decolourizations to assess simultaneous oil-water separation and pollutant degradation efficiencies, close to 86% dye decolourization and near complete oil water separation was achieved. The results suggest a promising potential of the proposed design for treatment of contaminated oily wastewater.

随着含油污染废水排放量的增加,必须开发高效的处理方法,以减轻其对生态系统和人类健康的负面影响。本研究开发了一种悬浮催化剂光催化膜反应器(SPMR),利用 ZnO 作为光催化剂和浸没式 LED-UV 灯同时进行油水分离和污染物降解。反应器中使用的复合膜单元由聚合物层和超亲水(SHPI)水下疏油层组成。聚合物层是由聚合物层和超亲水(SHPI)水下疏油层组成,后者是通过喷涂方法将氧化锌纳米颗粒(NP)附着在不锈钢网上制备而成。复合膜的纯水通量与原始聚合物膜相当,表明 SHPI 层的阻力较小。对于油水乳化液,在 20 kPa 跨膜压力(TMP)下,水通量达到 1332 L m-2 h-1,油分离效率达到 99%。利用亚甲基蓝染料(MB)脱醇来评估同步油水分离和污染物降解效率,结果显示染料脱醇率接近 86%,油水分离接近完全。这些结果表明,拟议设计在处理含油污染废水方面具有巨大潜力。
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引用次数: 0
Origin of enhanced electrochemical performance in lithium-rich cathode materials via the fast ion conductor Li2O-B2O3-LiBr 通过快速离子导体 Li2O-B2O3-LiBr 提高富锂正极材料电化学性能的起源
IF 4.1 2区 材料科学 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-30 DOI: 10.1016/j.partic.2024.08.008
Yang You, Hanhui Liu, Mingliang Yuan

Lithium-rich cathode materials have garnered significant attention in the energy sector due to their high specific capacity. However, severe capacity degradation impedes their large-scale application. The employment of fast ion conductors for coating has shown potential in improving their electrochemical performance, yet the structural and chemical mechanisms underlying this improvement remain unclear. In this study, we systematically analyze, through first-principles calculations, the mechanism by which Li2O-B2O3-LiBr (Hereafter referred to as LBB) coating enhances the electrochemical performance of the lithium-rich layered cathode material 0.5Li2MnO3·0.5LiNi1/3Co1/3Mn1/3O2 (Hereafter referred to as OLO). Our calculations reveal that the LBB coating introduces a more negative valence charge (average −0.14 e) around the oxygen atoms surrounding transition metals, thereby strengthening metal-oxygen interactions. This interaction mitigates irreversible oxygen oxidation caused by anionic redox reactions under high voltages, reducing irreversible structural changes during battery operation. Furthermore, while the migration barrier for Li+ in OLO is 0.61 eV, the LBB coating acts as a rapid conduit during the Li+ deintercalation process, reducing the migration barrier to 0.32 eV and slightly lowering the internal migration barrier within OLO to 0.43 eV. Calculations of binding energies to electrolyte byproducts HF before and after coating (at −7.421 and −3.253 eV, respectively) demonstrate that the LBB coating effectively resists HF corrosion. Subsequent electrochemical performance studies corroborated these findings. The OLO cathode with a 2% LBB coating exhibited a discharge capacity of 157.12 mAh g−1 after 100 cycles, with a capacity retention rate of 80.38%, whereas the uncoated OLO displayed only 141.67 mAh g−1 and a 72.45% capacity retention. At a 2 C rate, with the 2 wt% LBB-coated sample maintaining a discharge capacity of 140.22 mAh g−1 compared to only 107.02 mAh g−1 for the uncoated OLO.

富锂阴极材料因其高比容量而在能源领域备受关注。然而,严重的容量衰减阻碍了它们的大规模应用。采用快速离子导体涂层已显示出改善其电化学性能的潜力,但这种改善的结构和化学机制仍不清楚。在本研究中,我们通过第一性原理计算系统分析了 Li2O-B2O3-LiBr(以下简称 LBB)涂层提高富锂层状正极材料 0.5Li2MnO3-0.5LiNi1/3Co1/3Mn1/3O2(以下简称 OLO)电化学性能的机理。我们的计算显示,LBB 涂层在过渡金属周围的氧原子上引入了更多负价电荷(平均 -0.14 e),从而加强了金属与氧的相互作用。这种相互作用减轻了阴离子氧化还原反应在高电压下引起的不可逆氧氧化,从而减少了电池工作过程中不可逆的结构变化。此外,虽然 Li+ 在 OLO 中的迁移势垒为 0.61 eV,但在 Li+ 脱插过程中,LBB 涂层起到了快速导管的作用,将迁移势垒降低到 0.32 eV,并将 OLO 内部迁移势垒略微降低到 0.43 eV。对涂层前后电解质副产物 HF 的结合能(分别为 -7.421 和 -3.253 eV)的计算表明,LBB 涂层能有效抵抗 HF 腐蚀。随后的电化学性能研究也证实了这些发现。具有 2% LBB 涂层的 OLO 阴极在 100 个循环后显示出 157.12 mAh g-1 的放电容量,容量保持率为 80.38%,而未涂层的 OLO 仅显示出 141.67 mAh g-1 和 72.45% 的容量保持率。在 2 C 的速率下,2 wt% LBB 涂层样品的放电容量为 140.22 mAh g-1,而无涂层 OLO 的放电容量仅为 107.02 mAh g-1。
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引用次数: 0
Morphology-dependent support effect of PdCu/alpha-Fe2O3 catalysts on Suzuki-Miyaura cross-coupling reaction PdCu/alpha-Fe2O3 催化剂的形态对 Suzukii-Miyaura 交叉偶联反应的支撑效应
IF 4.1 2区 材料科学 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-29 DOI: 10.1016/j.partic.2024.08.007
Ying Zhang , Chengshan Dai , Hongyu Fan , Junnan Chen , Li Gao , Bingsen Zhang

The palladium-catalyzed Suzuki-Miyaura cross-coupling (SMC) reaction has received worldwide attention as a powerful and convenient synthetic tool for the formation of biaryl compounds. However, these reactions are highly dependent on the activity and stable of catalysts. Herein, the support morphology-dependent catalytic performance of SMC reactions was investigated. The truncated hexagonal bipyramid (α-Fe2O3-O) and rod-shaped morphologies of alpha-Fe2O3 (α-Fe2O3-R) were used as support to prepare PdCu nanoparticles (NPs) catalysts by NaBH4 reduction method. For PdCu/α-Fe2O3-R catalysts, the smaller size of PdCu NPs and more low coordination Pd sites leading to its superior catalytic performance for SMC reactions. Furthermore, it can be easily recycled through centrifugation and reused several times without obvious loss on its catalytic performance. Identical location transmission electron microscopy method was used to investigate the structural evolution of PdCu/α-Fe2O3-R catalysts. The results found that its structure almost unchanged during the catalytic reaction.

钯催化的Suzuki-Miyaura交叉偶联(SMC)反应作为生成双芳基化合物的一种强大而便捷的合成工具,受到了全世界的关注。然而,这些反应高度依赖于催化剂的活性和稳定性。本文研究了 SMC 反应的催化性能与载体形态的关系。采用 NaBH4 还原法制备 PdCu 纳米颗粒 (NPs) 催化剂时,使用了截顶六角形双锥体 (α-Fe2O3-O)和杆状形态的α-Fe2O3 (α-Fe2O3-R)作为载体。在 PdCu/α-Fe2O3-R 催化剂中,PdCu NPs 的尺寸较小,低配位钯位点较多,因此在 SMC 反应中具有优异的催化性能。此外,该催化剂可通过离心分离轻松回收并多次重复使用,其催化性能不会明显下降。采用同位透射电子显微镜方法研究了 PdCu/α-Fe2O3-R 催化剂的结构演变。结果发现,其结构在催化反应过程中几乎没有变化。
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引用次数: 0
Rotating hydrothermal route to red mud derived uniform hierarchical porous flowerlike boehmite (γ-AlOOH) microspheres: Force analysis on formation mechanism and superior adsorption performances for anionic dyes removal 通过旋转水热法制备红泥衍生均匀多孔花状波姆石(γ-AlOOH)微球:对形成机理和去除阴离子染料的卓越吸附性能的力分析
IF 4.1 2区 材料科学 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-18 DOI: 10.1016/j.partic.2024.08.006
Qingxue Hui, Yaru Hang, Fei Wang, Heng Zhang, Liyun Zhang, Wancheng Zhu

Towards increasingly severe worldwide pollution of industrial solid waste red mud (RM) released from aluminum industry, constitutional valuable element Al has been successfully separated for a novel mild rotating hydrothermal synthesis (150 °C, 12 h, 5 Hz) of the uniform hierarchical porous flowerlike boehmite (γ-AlOOH) microspheres in the presence of appropriate urea, which exhibit distinctly small average diameter (1.52 μm) and narrow particle size distribution (PSD: 1.12–1.97 μm), as well as high specific surface area (129.37 m2 g−1). On the one hand, the rotating hydrothermal synthesis promotes the mass and heat transfer, enabling γ-AlOOH microspheres at a lower temperature within a shorter time. On the other hand, moderate rotation provides predominant shear force, rendering the uniform γ-AlOOH microspheres with small average diameter and narrow PSD. The optimal AlOOH–U2M-R5Hz microspheres demonstrate satisfactory adsorption performance for Congo Red (CR) and Methyl Blue (MB), with the maximum adsorption capacities of 602.4 and 1208.7 mg g−1, respectively. Various isotherm models of Langmuir, Freundlich, Temkin and Dubinin-Radushkevich are utilized, adsorption kinetics are analyzed, adsorption mechanism is uncovered based on hydrogen bonding and electrostatic attraction. The increase in the temperature or the presence of coexisting cations facilitates the adsorption of CR, whereas coexisting anions weaken the adsorption of CR on the AlOOH–U2M-R5Hz microspheres. Furthermore, the excellent recycling performances and especially dynamic adsorption (retainment of removal efficiency of approx. 99.0% within 1000 min) as well as authentic water bodies (e.g. tap water and river water) simulated wastewater treatment undoubtedly indicate great practical applications of the AlOOH–U2M-R5Hz microspheres, towards cleaner aluminum production and cost-effective sustainable solution to anionic dye-bearing wastewater.

针对世界范围内日益严重的铝工业排放的工业固体废弃物赤泥(RM)污染问题,成功分离出宪法规定的有价元素 Al,在适当尿素存在下,通过新型温和旋转水热合成(150 °C,12 h,5 Hz)得到均匀的分层多孔花状玻镁石(γ-AlOOH)微球,该微球表现出明显的平均直径小(1.52 μm)和窄粒度分布(PSD:1.12-1.97 μm),以及高比表面积(129.37 m2 g-1)。一方面,旋转水热合成促进了传质和传热,使γ-AlOOH微球能在较短时间内以较低温度生成。另一方面,适度的旋转提供了主要的剪切力,使γ-AlOOH微球均匀一致,平均直径小,PSD窄。最佳的 AlOOH-U2M-R5Hz 微球对刚果红(CR)和甲基蓝(MB)具有令人满意的吸附性能,最大吸附容量分别为 602.4 和 1208.7 mg g-1。利用 Langmuir、Freundlich、Temkin 和 Dubinin-Radushkevich 等多种等温线模型,分析了吸附动力学,揭示了基于氢键和静电吸引的吸附机理。温度的升高或阳离子的共存促进了 CR 的吸附,而阴离子的共存则削弱了 CR 在 AlOOH-U2M-R5Hz 微球上的吸附。此外,AlOOH-U2M-R5Hz 微球优异的回收性能,尤其是动态吸附性能(1000 分钟内的去除率保持在 99.0%左右),以及在真实水体(如自来水和河水)中模拟废水处理的性能,无疑表明了 AlOOH-U2M-R5Hz 微球在铝清洁生产方面的巨大实际应用价值,以及对阴离子染料废水的经济有效的可持续解决方案。
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引用次数: 0
Optimization of LiB electrode with bi-diameter active particles using a microstructure-resolved model 利用微结构分辨模型优化具有双直径活性颗粒的锂电池电极
IF 4.1 2区 材料科学 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-14 DOI: 10.1016/j.partic.2024.08.004
Peng Zhang , Junqi Weng , Ping Li , Guanghua Ye , Wenli Du , Xinggui Zhou
The microstructure of electrodes significantly affects the performance of lithium-ion batteries (LiBs), and using bi-diameter active particles is a simple but effective way to regulate the microstructure of commercial LiB electrodes. Herein, to optimize the LiB cathode of bi-diameter active particles, a microstructure-resolved model is developed and validated. The results indicate that randomly packing of bi-diameter active particles is optimal when the electrolyte diffusion limitation is mild, as it provides the highest volume fraction of active materials. Under strong electrolyte diffusion limitations, layered packing with small particles near the separator is preferred. This is because particles near the current collector have a low lithiation state. Besides, optimizing the random packing can further improve the energy density. For energy-oriented LiBs, a low volume fraction of small particles (0.2) is preferred due to the higher volume fraction of active materials. For power-oriented LiBs, a high volume fraction of small particles (0.8) is better because it reduces diffusion limitations. This work should serve to guide the optimal design of electrode microstructure for achieving high-performance LiBs.
电极的微观结构对锂离子电池(LiBs)的性能有很大影响,而使用双直径活性颗粒是调节商用锂电池电极微观结构的一种简单而有效的方法。为了优化双直径活性颗粒的锂电池正极,本文开发并验证了一种微结构分辨模型。结果表明,当电解质扩散限制较轻时,双直径活性颗粒的随机堆积是最佳的,因为它能提供最高的活性材料体积分数。在电解质扩散限制较强的情况下,最好在分离器附近采用小颗粒分层填料。这是因为集流器附近的颗粒具有低锂化状态。此外,优化随机填料还能进一步提高能量密度。对于能量导向型锂电池,小颗粒的体积分数(0.2)较低,因为活性材料的体积分数较高。对于功率型锂电池,小颗粒的体积分数越高(0.8)越好,因为这样可以减少扩散限制。这项工作将有助于指导电极微结构的优化设计,从而实现高性能锂电池。
{"title":"Optimization of LiB electrode with bi-diameter active particles using a microstructure-resolved model","authors":"Peng Zhang ,&nbsp;Junqi Weng ,&nbsp;Ping Li ,&nbsp;Guanghua Ye ,&nbsp;Wenli Du ,&nbsp;Xinggui Zhou","doi":"10.1016/j.partic.2024.08.004","DOIUrl":"10.1016/j.partic.2024.08.004","url":null,"abstract":"<div><div>The microstructure of electrodes significantly affects the performance of lithium-ion batteries (LiBs), and using bi-diameter active particles is a simple but effective way to regulate the microstructure of commercial LiB electrodes. Herein, to optimize the LiB cathode of bi-diameter active particles, a microstructure-resolved model is developed and validated. The results indicate that randomly packing of bi-diameter active particles is optimal when the electrolyte diffusion limitation is mild, as it provides the highest volume fraction of active materials. Under strong electrolyte diffusion limitations, layered packing with small particles near the separator is preferred. This is because particles near the current collector have a low lithiation state. Besides, optimizing the random packing can further improve the energy density. For energy-oriented LiBs, a low volume fraction of small particles (0.2) is preferred due to the higher volume fraction of active materials. For power-oriented LiBs, a high volume fraction of small particles (0.8) is better because it reduces diffusion limitations. This work should serve to guide the optimal design of electrode microstructure for achieving high-performance LiBs.</div></div>","PeriodicalId":401,"journal":{"name":"Particuology","volume":"95 ","pages":"Pages 49-61"},"PeriodicalIF":4.1,"publicationDate":"2024-08-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"142357267","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"OA","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
Study on the adsorption performance and regeneration of lignin-derived graphitic carbon for H2S 木质素衍生石墨碳对 H2S 的吸附性能和再生研究
IF 4.1 2区 材料科学 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-14 DOI: 10.1016/j.partic.2024.08.005
Fen Li, Ruiying Wang, Ying Yang, Menglong Zheng, Qiushuang Li, Dongdong Yang, Huiyu Chen

In pursuit of effective adsorption materials for malodorous gases such as H2S and to broaden the utilization avenues of lignin waste, this study employed the direct pyrolysis method to synthesize three types of alkali lignin graphitized carbons, namely C-800, KC-700, and KEC-700. Among them, KEC-700 exhibits a high specific surface area of 1672.9 m2/g, significantly superior H2S adsorption performance compared to other materials, an adsorption breakthrough time of up to 220 min, and a sulfur capacity of 67.1 mg/g. Structural analysis showed that the more oxygen-containing functional groups of lignin charcoal and the larger specific surface area facilitated the adsorption of H2S. After reaching adsorption saturation, the degree of graphitization of lignin carbon diminishes. The H2S adsorption products primarily manifest as elemental sulfur and sulfate within the pores of lignin carbon measuring less than 2 nm. Through thermal regeneration, the charcoal effectively eliminates the elemental sulfur adsorption product. Nevertheless, sulfate removal proved unsatisfactory, as the adsorption efficiency of KEC-700 following two thermal regenerations was approximately 41% of that observed for fresh samples.

为寻求有效吸附 H2S 等恶臭气体的材料,拓宽木质素废弃物的利用途径,本研究采用直接热解法合成了 C-800、KC-700 和 KEC-700 三种碱木素石墨化碳。其中,KEC-700 的比表面积高达 1672.9 m2/g,H2S 吸附性能明显优于其他材料,吸附突破时间长达 220 分钟,硫容量为 67.1 mg/g。结构分析表明,木质素炭的含氧官能团较多,比表面积较大,有利于吸附 H2S。达到吸附饱和后,木质素炭的石墨化程度降低。在木质素炭小于 2 nm 的孔隙中,H2S 吸附产物主要表现为元素硫和硫酸盐。通过热再生,木炭可有效消除元素硫吸附产物。然而,硫酸盐的去除效果并不理想,因为经过两次热再生后,KEC-700 的吸附效率约为新鲜样品的 41%。
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引用次数: 0
Development of a 3D model for particle-wall collision and induced rotation and its influence on particle trajectories 开发粒子壁碰撞和诱导旋转三维模型及其对粒子轨迹的影响
IF 4.1 2区 材料科学 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-10 DOI: 10.1016/j.partic.2024.08.001
Cairen Miranda , John Palmore Jr.

The present research focuses on improving the prediction of rotating particle collisions. Current particle-surface collision models do not accurately predict the particle rebound when taking rotation into account. Experimental data, such as the studies by Gorham and Kharaz (2000), Buck, Tang, Heinrich, Deen and Kuipers (2017), and Dong and Moys (2006) show that the Tsuji, Oshima and Morikawa (1985) model is inaccurate due to the incorrect tangential coefficient of restitution assumption. Hoomans, Kuipers, Mohd Salleh, Stein, and Seville (2001) introduced a similar model to the work by Tsuji et al. (1985) which includes a tangential coefficient of restitution but is only in two dimensions and does not consider out of plane rebounds. This work re-derives the particle collision model from the impulse equations for binary collisions in 3D while considering rotating particles. The derived equations in this work compares well to experimental particle-surface impact studies. The implications of this model are seen by investigating erosion due to particle collision in a simple pipe bend. It is shown that Tsuji et al. (1985) over predicts the erosion. These small differences in particle trajectories between the present model and the Tsuji et al. (1985) model will grow in complex flows with multiple close range particle impacts leading to inaccurate erosion predictions which will negatively impact the design of turbomachinery and pneumatic pipes.

本研究的重点是改进旋转粒子碰撞的预测。目前的粒子-表面碰撞模型无法准确预测考虑旋转因素时的粒子反弹。实验数据,如 Gorham 和 Kharaz(2000 年)、Buck、Tang、Heinrich、Deen 和 Kuipers(2017 年)以及 Dong 和 Moys(2006 年)的研究表明,辻、大岛和森川(1985 年)模型由于不正确的切向恢复系数假设而不准确。Hoomans、Kuipers、Mohd Salleh、Stein 和 Seville(2001 年)提出了一个与 Tsuji 等人(1985 年)的研究类似的模型,其中包括切向弹性系数,但该模型只有两个维度,且不考虑平面外反弹。这项研究从三维二元碰撞的脉冲方程中重新推导出粒子碰撞模型,同时考虑了旋转粒子。这项工作中推导出的方程与粒子表面撞击实验研究结果比较吻合。通过研究简单弯管中粒子碰撞引起的侵蚀,可以看出该模型的意义。结果表明,Tsuji 等人(1985 年)对侵蚀的预测过高。本模型与 Tsuji 等人(1985 年)模型在粒子轨迹上的微小差异会在具有多次近距离粒子撞击的复杂流动中扩大,从而导致不准确的侵蚀预测,这将对透平机械和气动管道的设计产生负面影响。
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引用次数: 0
Experimental study on gas uniformity at the inlets of six cyclones in a CFB with multi-tracer gas method 采用多示踪气体法对 CFB 中六个旋风分离器入口处气体均匀性的实验研究
IF 4.1 2区 材料科学 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-10 DOI: 10.1016/j.partic.2024.08.002
Qingyu Zhang, Leming Cheng, Kun Li, Zhangke Ma, Qifeng Yu

To investigate the non-uniform distribution of different gases passing through the parallel cyclones, experiments were conducted on a circulating fluidized bed (CFB) equipped with six asymmetrical cyclones. A multi-tracer gas method was used, with CO, O2, and CO2 chosen to represent gases with different properties in the flue gas at the inlets of the cyclones. The uniformity of multi-gas distribution was evaluated by measuring the concentration deviations of each tracer gas passing through individual cyclones. The results indicate that the concentrations of multi-tracer gases are higher in the middle cyclone among the three, which are located on the tracer gas injection side during the test of single-side secondary air (SA) tracing. The maximum concentration deviation of tracer gases is for CO2, while the minimum is for CO. At the three cyclone inlets on the opposite side, the tracer gas with higher density exhibits a more uniform distribution, and the gas uniformity decreases as the density decreases. The effects of superficial velocity, SA ratio, bed inventory, and tracer gas injection region on the uniformity of gas distribution were studied. The results show that superficial velocity and SA ratio primarily affect the uniformity of higher density gases, while bed inventory has a greater influence on lower density gases. The gas distributions are most non-uniform, especially for CO2, when the tracer gas injection region is near the rear wall closer to the induced draft fan during the test of regional SA tracing.

为了研究通过平行旋风分离器的不同气体的不均匀分布,我们在配备了六个不对称旋风分离器的循环流化床 (CFB) 上进行了实验。实验采用了多示踪气体法,选择 CO、O2 和 CO2 代表旋风分离器入口处烟气中不同性质的气体。通过测量通过各个旋风分离器的每种示踪气体的浓度偏差,评估了多气体分布的均匀性。结果表明,在单侧二次空气(SA)伴热试验中,位于伴热气体注入侧的三个旋风分离器中,中间旋风分离器的多伴热气体浓度较高。示踪气体浓度偏差最大的是 CO2,最小的是 CO。在相反侧的三个旋风入口,密度较高的示踪气体分布更均匀,气体均匀性随着密度的降低而降低。研究了表层速度、SA 比、床层存量和示踪气体注入区域对气体分布均匀性的影响。结果表明,表层速度和 SA 比主要影响高密度气体的均匀性,而床层存量对低密度气体的影响更大。在区域 SA 跟踪试验中,当示踪气体注入区域靠近后壁、更靠近引风机时,气体分布最不均匀,尤其是 CO2。
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引用次数: 0
Influence of multi-factor interactions on particle growth during top-spray fluidized bed agglomeration 顶喷流化床造粒过程中多因素相互作用对颗粒生长的影响
IF 4.1 2区 材料科学 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-10 DOI: 10.1016/j.partic.2024.08.003
Chunyin Wang, Jiliang Ma, Jialiang Cai, Han Pu, Xiaoping Chen

Considering the strong dependence of agglomerate characteristics on various operating parameters, this study employs the control variable methodology (CVM) and response surface methodology (RSM) to investigate the influence of multi-factor interactions on particle growth during top-spray fluidized bed agglomeration. First, CVM is conducted to assess the effects of individual operating parameters on the agglomerate properties, such as mean particle size, relative width, and sphericity. Then, the interactive relationship between these input variables and the quality attributes of the process is investigated using RSM. The results show that the mean particle size increases with the increase of binder viscosity and spray rate, while it decreases with the increase of fluidization gas velocity and inlet gas temperature. The relative width of the particle size distribution increases with the spray rate, binder viscosity, and fluidization gas velocity, and hardly changes with the inlet gas temperature. The mean particle size is more sensitive to the binder spray rate at a lower level of fluidization gas velocity or a higher level of inlet gas temperature. The fluidization gas velocity corresponding to the maximum D50 changes when the binder viscosity and binder spray rate are at different levels.

考虑到团聚特征对各种操作参数的强烈依赖性,本研究采用控制变量法(CVM)和响应面法(RSM)来研究顶喷流化床团聚过程中多因素相互作用对颗粒生长的影响。首先,通过 CVM 评估各个操作参数对平均粒度、相对宽度和球形度等团聚特性的影响。然后,使用 RSM 研究了这些输入变量与工艺质量属性之间的交互关系。结果表明,平均粒度随粘合剂粘度和喷射速率的增加而增大,而随流化气体速度和入口气体温度的增加而减小。粒度分布的相对宽度随喷雾速率、粘合剂粘度和流化气体速度的增加而增加,几乎不随入口气体温度的变化而变化。在流化气体速度较低或入口气体温度较高的情况下,平均粒度对粘合剂喷洒速度更为敏感。当粘合剂粘度和粘合剂喷射率处于不同水平时,最大 D50 所对应的流化气体速度也会发生变化。
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引用次数: 0
Particle size distribution design of limited agglomeration via geometric morphology in erythritol crystallization 通过赤藓糖醇结晶中的几何形态设计有限聚结的粒度分布
IF 4.1 2区 材料科学 Q2 ENGINEERING, CHEMICAL Pub Date : 2024-08-08 DOI: 10.1016/j.partic.2024.07.017
Mingxuan Li , Suoqing Zhang , Jiansong Wang , Jiahui Li , Wei Zhao , Leida Zhang , Mingyang Chen , Dandan Han , Junbo Gong

Regarding sugar and salt crystallization with large single crystals, the agglomerate thermodynamics and geometric morphologies, not the dynamics, dominate the particle size distribution (PSD). To consider this issue, a PSD design model is proposed for limited large crystal agglomeration. In this model, the agglomeration thermodynamic criticality is determined by estimating the adhesion and dispersion forces between single crystals. The geometric agglomerate morphologies are described by corresponding single crystal units stacking with porosity. By seed well-controlled of population, the key parameters of PSD (D01, D50 and D99) are precisely designed. For erythritol, the model design accuracies are 92%–99% in the 1.2 L and 10 L crystallizers, indicating that it can design PSD at various crystallization scales. Concerning the general research attention to microcrystal agglomeration kinetics (mostly active pharmaceutical ingredients), this model effectively guides the sugar and salt PSD design with limited large crystal agglomeration.

关于糖和盐的大单晶结晶,团聚热力学和几何形态(而非动力学)主导着粒度分布(PSD)。考虑到这一问题,我们提出了一个针对有限大晶体团聚的 PSD 设计模型。在该模型中,通过估算单晶体之间的粘附力和分散力来确定团聚的热力学临界值。团聚体的几何形态由相应的单晶单元堆叠与多孔性来描述。通过种群控制,PSD 的关键参数(D01、D50 和 D99)得以精确设计。对于赤藓糖醇,在 1.2 L 和 10 L 结晶器中的模型设计精确度为 92%-99%,表明它可以设计不同结晶规模的 PSD。鉴于微晶团聚动力学(主要是活性药物成分)受到普遍研究关注,该模型可有效指导糖和盐的 PSD 设计,限制大晶体团聚。
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Particuology
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