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2016 15th IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)最新文献

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Processing-structure-property correlations of sintered silver 烧结银的工艺-结构-性能相关性
M. A. Ras, D. May, J. Heilmann, S. Rzepka, B. Michel, B. Wunderle
This paper presents a systematic study of sintered silver. In order to investigate the correlation between processing conditions, microstructures, thermal and electrical properties, sintered silver samples have been prepared in 27 variations of sintering temperature between 200°C and 270°C and sintering pressure between 5 MPa and 25 MPa. For the thermal and electrical characterization, the innovative test stand LaTIMA has been used. The microstructures of the samples have been analyzed by focused ion beam (FIB) and scanning electron microscope (SEM). The results of the thermal and electrical characterizations as well as the structure analysis showed clear correlation to the process conditions of sintered silver.
本文对烧结银进行了系统的研究。为了研究工艺条件、显微组织、热学和电学性能之间的关系,在烧结温度为200℃~ 270℃,烧结压力为5 MPa ~ 25 MPa的27种变化条件下制备了烧结银样品。对于热学和电学特性,采用了创新的LaTIMA测试台。用聚焦离子束(FIB)和扫描电子显微镜(SEM)对样品的微观结构进行了分析。热学、电学表征和结构分析结果表明,烧结银的工艺条件与烧结银有明显的相关性。
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引用次数: 3
Doubling the output of automotive LED headlight with efficient cooling using Thermal Pyrolytic Graphite 利用热裂解石墨高效冷却,使汽车LED前照灯输出翻倍
W. Fan, E. Galestien, Creighton Tomek, S. Manjunath
Changing from incandescent or high intensity discharge automotive headlight to LED presents a great thermal management challenge. With thermal conductivities ranging from 120 to 400 W/m-K, aluminum and copper based heat sinks limit the maximal power loading to LEDs. On the other hand, Thermal Pyrolytic Graphite (TPG), which contains millions of highly-oriented stacked graphene planes, exhibits excellent in-plane thermal conductivity (>1500 W/m-K) and very low density (2.25g/cm3). TPG-metal composites can simultaneously achieve high thermal conductivity from the TPG core and high mechanical strength from the metal shell. The benefits of integrating TPG material into automotive LED headlight were investigated in this study for the first time. Design and power configuration of an aftermarket LED headlight was used as the baseline. Thermal simulation successfully predicted the performance of each prototype heat sink, which facilitated the design iteration. Our bench tests on the prototype headlights revealed: a. Replacing aluminum fins with metallized TPG plates reduced total system thermal resistance by 27%; b. Inserting a TPG core underneath LED dies achieved another 24% thermal resistance reduction. The final integrated assembly demonstrated that 2x of the power can be loaded to the LED with TPG material assisted heat dissipation at these two strategic locations.
从白炽灯或高强度放电汽车大灯到LED大灯的转变提出了巨大的热管理挑战。导热系数从120到400 W/m-K,铝和铜为基础的散热器限制了led的最大功率负载。另一方面,热热解石墨(TPG)包含数百万个高度定向堆叠的石墨烯平面,具有优异的面内导热系数(>1500 W/m-K)和极低的密度(2.25g/cm3)。TPG-金属复合材料可以同时实现TPG芯的高导热性和金属壳的高机械强度。本研究首次探讨了将TPG材料集成到汽车LED大灯中的好处。以售后LED大灯的设计和电源配置为基准。热模拟成功地预测了每个原型散热器的性能,为设计迭代提供了方便。我们对原型大灯的台架测试表明:a.用金属化TPG板代替铝鳍片可降低系统总热阻27%;b.在LED芯片下插入TPG芯,热阻又降低了24%。最终的集成组装表明,在这两个战略位置,TPG材料辅助散热可以将2x的功率加载到LED上。
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引用次数: 7
CTSIM: Convolution-based thermal simulation using iterative methods CTSIM:基于卷积的热模拟迭代方法
R. Mittal, R. Coutts, M. Saeidi
Mobile processors push the envelope of thermal design due to lack of active cooling and heavy computational requirements. Many different use case applications must be analyzed to understand the thermal risks involved including the device leakage power, which has an exponential dependence on temperature. Commercial computational fluid dynamic (CFD) solvers generally take more than four hours for a single smartphone simulation with acceptable accuracy without accounting the for the leakage power. In this paper, CTSIM is presented which is a compact thermal solver (CTS) which uses convolution and iterative methods. CTSIM is as accurate as commercial solvers with a significant speed improvement in repeated simulation time for use case and benchmark analysis. Additionally, the temperature dependence on leakage is also accounted for correctly. The result is a fast and compact thermal model which provides commercial CFD accurate analyses with an 8000x speed improvement.
由于缺乏主动冷却和繁重的计算要求,移动处理器推动了热设计的极限。必须分析许多不同的用例应用,以了解所涉及的热风险,包括器件泄漏功率,它与温度呈指数依赖关系。在不考虑泄漏功率的情况下,商业计算流体动力学(CFD)求解器通常需要4个多小时才能获得可接受的精度。本文提出了一种采用卷积和迭代方法的紧凑热求解器(CTS)。CTSIM与商用求解器一样精确,在用例和基准分析的重复模拟时间上显著提高了速度。此外,温度对泄漏的依赖性也得到了正确的考虑。结果是一个快速和紧凑的热模型,提供商业CFD精确分析,速度提高了8000倍。
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引用次数: 2
Embedded two phase liquid cooling for increasing computational efficiency 嵌入式两相液体冷却,提高计算效率
P. Parida, Augusto J. Vega, A. Buyuktosunoglu, P. Bose, T. Chainer
High-end server-class processors continue to push towards increased performance in both single thread and throughput performance. Improved computational performance and power efficiency can be achieved by increasing the number of complex cores through three-dimensional (3D) chip stacking technology. However, the thermal and associated reliability issues can be a limiting factor in such a strategy unless it is augmented by an aggressive, new cooling solution. This research paper demonstrates a novel intrachip two-phase liquid cooling technology with channel dimensions which are consistent with through silicon vias (TSV) compatible 3D chip stacking to mitigate any thermal constraints. To evaluate the benefits, data from characterization studies of IBM POWER7+™ systems and corresponding microprocessor power maps were used to generate power and computational performance models. These models were combined with system-level models to perform a quantitative analysis on system performance.
高端服务器级处理器继续推动单线程性能和吞吐量性能的提高。通过三维(3D)芯片堆叠技术增加复杂内核的数量可以提高计算性能和功耗效率。然而,热和相关的可靠性问题可能是这种策略的一个限制因素,除非有一个积极的、新的冷却解决方案。本文展示了一种新的芯片内两相液体冷却技术,其通道尺寸与硅通孔(TSV)兼容的3D芯片堆叠一致,以减轻任何热约束。为了评估这些好处,我们使用IBM POWER7+™系统特性研究的数据和相应的微处理器功耗图来生成功耗和计算性能模型。这些模型与系统级模型相结合,对系统性能进行定量分析。
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引用次数: 4
Enthalpy-based system-model for pumped two-phase cooling systems 基于焓的泵送两相冷却系统模型
Leitao Chen, Fanghao Yang, P. Parida, M. Schultz, T. Chainer
The development of embedded chip cooling for 2D and 3D integrated circuits using pumped dielectric refrigerant has gained recent attention due to the ability to manage high heat densities and compatibility with electronics. Recent studies have focused on in-situ thermal and hydrodynamic phenomena (e.g. boiling and bubble dynamics) of two-phase flow boiling at micro-scales. In this paper we focus on the two-phase cooling system design including the cooling capability, size and coefficient of performance (COP). In implementing a two-phase cooling, a system-level computational model for two-phase cooling systems becomes necessary. Therefore, a computationally manageable and accurate one dimensional (1D) system model is described. Furthermore, the model can be easily customized for different two-phase cooling system configurations. By validating the model with experimental data from a two-phase cooling system, it is shown that model can generate accurate results, and therefore, can be used as a tool to study and predict the characteristics and performance of a pumped two-phase cooling systems.
由于能够管理高热密度和与电子设备的兼容性,使用泵浦介质制冷剂的2D和3D集成电路的嵌入式芯片冷却的发展最近受到了关注。近年来的研究主要集中在微观尺度下两相流沸腾的原位热动力学和水动力现象(如沸腾和气泡动力学)。本文重点介绍了两相冷却系统的设计,包括冷却能力、冷却尺寸和性能系数(COP)。在实现两相冷却时,两相冷却系统的系统级计算模型是必要的。因此,描述了一个计算可管理和精确的一维(1D)系统模型。此外,该模型可以很容易地定制不同的两相冷却系统配置。用两相冷却系统的实验数据对模型进行验证,结果表明,该模型可以得到准确的结果,因此,可以作为研究和预测泵送两相冷却系统特性和性能的工具。
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引用次数: 0
Embedded two-phase cooling of high flux electronics using a directly bonded FEEDS manifold 嵌入式两相冷却的高通量电子使用直接粘合饲料歧管
R. Mandel, S. Dessiatoun, M. Ohadi
This work presents the experimental design, bonding, and testing of a two-phase, embedded FEEDS manifold-microchannel cooler for cooling of high flux electronics. The ultimate goal of this work is to achieve 0.025 cm2-K/W thermal resistance at 1 kW/cm2 heat flux and evaporator exit vapor qualities at or exceeding 90% at less than 10% absolute pressure drop. Unlike previous experiments by the authors of this work, in which the header, manifold, and Si chip were press-fit together, in the present work, the header and manifold are formed as one unit, and the chip and header-manifold unit are bonded together using a proprietary soldering technique. These improvements remove all possible flow leakage points, ensuring that all of the fluid flows through the micro-grooved heat transfer surface, thereby improving thermal performance and preventing avoidable early onset of critical heat flux. In addition, this approach also reduces package weight and volume, and allows for better flow distribution due to larger internal flow area made possible from the manifold fabrication technology. This work will briefly describe the procedure used to metalize and solder the chip to the manifold, as well as leakage and pressure tests to ensure the system can handle the expected loads. It will then detail calibration of experimental apparatus, and the single-phase and two-phase experiments performed with the cooler, focusing on overall heat transfer coefficient and pressure drop results. In the end, single-phase experiments revealed the presence of microchannel clogging, which acts to increase pressure drop, reduce heat transfer coefficient, and introduce hotspots. The presence of hotspots was confirmed using an infrared camera. Two-phase tests achieved heat fluxes in excess of 560 W/cm2, and peak fin conductances between 200 kW/m2-K and 280 kW/m2-K at vapor qualities between 21-35%, respectively. However, higher heat fluxes, conductances, and vapor qualities are expected with removal or prevention of hotspots resulting from microchannel clogging.
这项工作提出了实验设计,键合和测试的两相,嵌入式FEEDS歧管微通道冷却器的冷却高通量电子。本工作的最终目标是在1 kW/cm2的热流密度下实现0.025 cm2- k /W的热阻,在绝对压降小于10%的情况下蒸发器出口蒸汽质量达到或超过90%。不像以前的实验作者的这项工作,其中的头,歧管,和硅芯片是压合在一起,在目前的工作中,头和歧管形成为一个单元,芯片和头歧管单元粘合在一起使用专有的焊接技术。这些改进消除了所有可能的流动泄漏点,确保所有流体都流经微槽传热表面,从而提高热性能并防止可避免的临界热通量的早期发生。此外,这种方法还减少了封装的重量和体积,并且由于歧管制造技术使更大的内部流动面积成为可能,因此可以实现更好的流动分配。这项工作将简要描述用于金属化和焊接芯片到歧管的程序,以及泄漏和压力测试,以确保系统能够处理预期的负载。然后详细说明实验设备的校准,以及用冷却器进行的单相和两相实验,重点是总体传热系数和压降结果。最后,单相实验表明微通道堵塞的存在,增加了压降,降低了换热系数,并引入了热点。使用红外摄像机确认了热点的存在。两阶段测试分别获得了超过560 W/cm2的热流,在蒸汽质量为21-35%时,翅片的峰值电导分别在200 kW/m2-K和280 kW/m2-K之间。然而,更高的热流通量,电导率和蒸汽质量有望消除或防止由微通道堵塞引起的热点。
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引用次数: 9
Thermally conductive plastics for innovative thermal management solutions 用于创新热管理解决方案的导热塑料
C. Raman, P. S. Sane
The use of thermally conductive plastics (TCPs) to achieve novel solutions to challenging thermal management problems is discussed in this paper. Theoretical, computational and experimental approaches are all used to explore the use of TCPs for thermal management. This paper examines the possibility of using TCP heat sinks under free- and forced-convection environments to achieve equivalent or even better thermal management solutions than traditional aluminum heat sinks. An alternate approach of enhancing existing plastic housings / enclosures and including them in the thermal management solution is also proposed. Various ways to formulate TCPs and the trade-offs to consider for each of them are also discussed.
本文讨论了利用导热塑料(tcp)来实现具有挑战性的热管理问题的新解决方案。理论、计算和实验方法都被用来探索tcp在热管理中的应用。本文探讨了在自由对流和强制对流环境下使用TCP散热器的可能性,以实现与传统铝散热器相当甚至更好的热管理解决方案。还提出了另一种改进现有塑料外壳/外壳并将其纳入热管理解决方案的方法。还讨论了制定tcp的各种方法以及每种方法要考虑的权衡。
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引用次数: 1
Impact of microfluidic cooling on high power amplifier RF performance 微流控冷却对大功率放大器射频性能的影响
J. Ditri, R. Cadotte, David M. Fetterolf, M. McNulty
This paper presents the results of an experimental investigation into the impact of microfluidic cooling on the performance of high power Gallium Nitride (GaN) amplifiers (HPAs). Electrical and thermal measurements were taken on a high frequency, broadband HPA, cooled using two different thermal management techniques; “conventional” (or remote) cooling where the chip is separated from its heat sink by several packaging materials, and a newly developed “embedded” microfluidic cooling technique where the coolant is brought into direct contact with the underside of the chip. Infrared (IR) thermal imaging was used to quantify the reduction in junction temperature, and simultaneous RF measurements of output power and drain current were used to quantify the RF benefits. The results show a 3× reduction in thermal resistance and 4.2 dB increase in gain for a given input power. In addition, the microfluidically cooled HPA produced over 8 dB increased output power. Finally, embedded cooling also improved the power added efficiency (PAE) of the amplifier by roughly 3× to 4× compared to its remotely cooled counterpart.
本文介绍了微流控冷却对大功率氮化镓(GaN)放大器性能影响的实验研究结果。采用两种不同的热管理技术对高频宽带HPA进行了电气和热测量;“常规”(或远程)冷却,芯片与散热器由几种封装材料分开,以及新开发的“嵌入式”微流控冷却技术,冷却剂与芯片的底部直接接触。红外(IR)热成像用于量化结温的降低,同时射频测量输出功率和漏极电流用于量化射频效益。结果表明,在给定的输入功率下,热阻降低3倍,增益增加4.2 dB。此外,微流体冷却的HPA产生了超过8 dB的输出功率。最后,与远程冷却相比,嵌入式冷却还将放大器的功率附加效率(PAE)提高了大约3到4倍。
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引用次数: 9
Analysis of squeeze film air damping in MEMS with lattice Boltzmann method 用晶格玻尔兹曼方法分析MEMS中挤压膜空气阻尼
Weilin Yang, Hongxia Li, Tiejun Zhang, A. Chatterjee, I. Elfadel
Squeeze film air damping has significant impact on the performance of microelectromechanical devices. In order to understand the squeezed-film damping mechanism, Reynolds equation and its derivatives have been used in previous studies. In fact, the Reynolds equation has limitations in quantifying MEMS characteristics because its assumptions on small amplitude and non-slip boundary condition may not be satisfied in practice. Advanced modeling approaches should be considered to capture detailed energy dissipation physics. In this paper, we study the squeeze film air damping in MEMS using lattice Boltzmann method, which is derived from classical Boltzmann transport equation. Our major focus is to reveal how the air film is squeezed by the side movement of a comb structure. By considering the slippage and amplitude effect, direct lattice Boltzmann simulations are performed to obtain the Q factor. Viscous damping and elastic damping, two contributors to the energy loss, are quantitatively compared to reveal the dominant damping mechanism.
挤压膜空气阻尼对微机电装置的性能有重要影响。为了理解挤压膜阻尼机理,前人的研究采用了雷诺方程及其导数。实际上,Reynolds方程在量化MEMS特性时存在一定的局限性,因为其对小振幅和防滑边界条件的假设在实际应用中可能不被满足。应该考虑先进的建模方法来捕获详细的能量耗散物理。本文采用由经典玻尔兹曼输运方程导出的晶格玻尔兹曼方法研究了MEMS中挤压膜空气阻尼。我们的主要焦点是揭示空气膜是如何被梳子结构的侧面运动挤压的。考虑滑移和振幅效应,进行直接晶格玻尔兹曼模拟,得到Q因子。定量比较了造成能量损失的两种因素粘滞阻尼和弹性阻尼,揭示了其主要的阻尼机理。
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引用次数: 1
Combining cooling technology and facility design to improve HPC data center energy efficiency 将冷却技术与设施设计相结合,提高高性能计算数据中心的能源效率
L. Parnell, D. Demetriou, Eric Y. Zhang
As the science and engineering demand for high performance computing (HPC) grows beyond leading edge research institutions and communities to encompass routine activities of many disciplines, computing center infrastructures expand in their size, density and power demands. Long-practiced HPC center enhancements are increasingly demanding cooling methods that extend well beyond the capabilities of implementations that have become the staple of facility designs, even beyond those of the now-dominant architecture - commodity-processor-based, air-cooled rack clusters. As compute capacity aggressively increases in HPC centers, the power and cooling requirements, and thus cost of operation of the facilities, continues to rise correspondingly. This growth increasingly taxes the abilities of the hosting organizations to accommodate these demands. To address the challenge of meeting such pervasive demands, this paper examines energy efficiency in existing data centers from a two-pronged approach: employing direct water cooling and optimizing the facility infrastructure with as little capital investment to the building as possible.
随着科学和工程对高性能计算(HPC)的需求从前沿研究机构和社区发展到包括许多学科的常规活动,计算中心基础设施的规模、密度和功率需求都在不断扩大。长期实践的高性能计算中心增强对冷却方法的要求越来越高,这些方法远远超出了实现的能力,已经成为设施设计的主要内容,甚至超出了现在占主导地位的架构——基于商用处理器的风冷机架集群。随着高性能计算中心的计算能力大幅增加,电力和冷却需求以及设备的运营成本也相应增加。这种增长日益增加了托管组织满足这些需求的能力。为了应对满足这种普遍需求的挑战,本文从两个方面考察了现有数据中心的能源效率:采用直接水冷却和优化设施基础设施,同时尽可能少地对建筑进行资本投资。
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引用次数: 4
期刊
2016 15th IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)
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