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2016 15th IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)最新文献

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Temperature change induced degradation of SiC MOSFET devices 温度变化引起的SiC MOSFET器件退化
Z. Sárkány, Weikun He, M. Rencz
Besides the electric parameters of a semiconductor device, the lifetime is a key measure of quality. Overheating is one of the top failure causes in electronic systems. In this paper, a power cycling experiment done on silicon carbide (SiC) MOSFET devices is presented. The experimental setup and measurement conditions are described in detail and a discussion is given on the importance of the electrical setup and the control strategy. The data collected during the power cycling are analyzed, and the primary failure modes are identified. The high-resolution monitoring of the voltage drop on the device, in combination with other monitored parameters, enables the detection of a bond wire lift-off or breakage. With the help of the thermal transient measurement and structure function analysis, the structural changes in the heat flow path can also be identified. Finally, the results of the electric measurements are compared and verified by scanning acoustic microscopy tests.
除了半导体器件的电气参数外,寿命也是衡量器件质量的重要指标。过热是电子系统故障的主要原因之一。本文介绍了在碳化硅(SiC) MOSFET器件上进行的功率循环实验。详细介绍了实验装置和测量条件,并讨论了电气装置和控制策略的重要性。对电源循环过程中收集的数据进行了分析,并确定了主要故障模式。对设备上电压降的高分辨率监测,结合其他监测参数,可以检测粘结线的脱落或断裂。借助热瞬态测量和结构功能分析,还可以识别热流路径的结构变化。最后,通过扫描声显微实验对电测量结果进行了比较和验证。
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引用次数: 12
Fundamental study of surface roughness dependence of thermal and electrical contact resistance 热电接触电阻对表面粗糙度影响的基础研究
T. Hatakeyama, R. Kibushi, M. Ishizuka, T. Tomimura
For thermal management of electrical equipment, thermal contact resistance is one of the important parameters. However, thermal contact resistance is dependent on various factors, for example surface roughness, the contact pressure and the hardness of the material. Therefore, quantitative evaluation is difficult. Nowadays, CFD (Computational Fluid Dynamics) analysis is widely used in thermal design of electronics. However, unknown thermal contact resistance is always a problem for accurate temperature estimation. In this study, we examined surface roughness and material hardness dependence of thermal contact resistance and electrical contact resistance for simple estimation of thermal contact resistance. Measurement of thermal contact resistance takes a long time and electrical resistance measurement is much shorter. If thermal contact resistance can be estimated from electrical contact resistance, thermal contact resistance can be known in short time, and this method can support accurate CFD analysis. The materials to be measured are Al1070 and S45C, and three patterns (Ra = 0.2, 3.2, 12.5 μm) of surface roughness are examined. After the measurement of thermal and electrical contact resistance, we examined the ratio between electrical contact resistance and thermal contact resistance for the faster estimation of thermal contact resistance using the concept of Wiedemann-Franz law and Lorentz number like experimental constant.
接触热阻是电气设备热管理的重要参数之一。然而,热接触电阻取决于各种因素,例如表面粗糙度,接触压力和材料的硬度。因此,定量评价是困难的。目前,CFD(计算流体动力学)分析被广泛应用于电子产品的热设计中。然而,未知的热接触电阻一直是准确估计温度的一个问题。在这项研究中,我们检查了表面粗糙度和材料硬度对热接触电阻和电接触电阻的依赖,以简单估计热接触电阻。热接触电阻的测量需要很长时间,而电阻的测量要短得多。如果可以通过电接触电阻估算出热接触电阻,则可以在短时间内获知热接触电阻,该方法可以支持精确的CFD分析。所测材料为Al1070和S45C,表面粗糙度分为三种模式(Ra = 0.2、3.2、12.5 μm)。在测量了热接触电阻和电接触电阻之后,我们使用Wiedemann-Franz定律和Lorentz数等实验常数的概念,检查了电接触电阻和热接触电阻的比值,以便更快地估计热接触电阻。
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引用次数: 5
Thermal management of GaN-on-diamond high electron mobility transistors: Effect of the nanostructure in the diamond near nucleation region gan -on-金刚石高电子迁移率晶体管的热管理:金刚石近成核区纳米结构的影响
Julian Anaya, Huarui Sun, J. Pomeroy, Martin Kuball
The integration of diamond in ultra-high power GaN HEMT devices has demonstrated to be a very promising strategy to increase the device lifetime and their thermal management. Typically polycrystalline diamond films rather than single crystal diamond are used for this purpose, however for this material the thermal transport in the near-nucleation site is strongly affected by the small grain size and the accumulation of defects in this region. Here we modeled the phonon thermal transport in diamond, including the effect of the polycrystalline structure, showing that its thermal conductivity exhibits very different properties to those observed in single crystal diamond; namely, the thermal conductivity is severely reduced, the grain structure may induce anisotropy in the heat conduction and also a strong variation of the thermal conductivity from the nucleation and following the diamond growth direction is observed. All these features are included in a full thermal model of a GaN high power amplifier, showing their impact on the thermal management of the device. We show that including the full description of the polycrystalline diamond thermal conductivity is fundamental to accurately assess the thermal management of these devices, and thus to optimize their design.
在超高功率GaN HEMT器件中集成金刚石已被证明是一种非常有前途的策略,可以增加器件的使用寿命和热管理。通常用于此目的的是多晶金刚石薄膜而不是单晶金刚石薄膜,然而对于这种材料,近成核部位的热传递受到小晶粒尺寸和该区域缺陷的积累的强烈影响。在这里,我们模拟了声子在金刚石中的热输运,包括多晶结构的影响,表明其热导率表现出与单晶金刚石中观察到的非常不同的性质;即,热导率严重降低,晶粒结构可能导致热传导各向异性,并且观察到热导率从形核开始并沿金刚石生长方向发生强烈变化。所有这些特性都包含在GaN高功率放大器的全热模型中,显示了它们对器件热管理的影响。我们表明,包括多晶金刚石热导率的完整描述是准确评估这些器件的热管理,从而优化其设计的基础。
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引用次数: 15
Flexible polymeric hollow fiber heat exchangers for electronic systems 电子系统用柔性聚合物中空纤维热交换器
M. Raudenský, I. Astrouski, T. Brozova, E. Bartuli
Cooling electronics boxes often requires extraction of high heat fluxes from closed boxes with many heat-producing components. The direct use of ventilation is sometimes limited by demands to use hermetic units or the need to extract heat from a specific place in a large and complicated system. A liquid system introduced inside of the electronic box can be used for this purpose. Unfortunately, metallic heat exchangers have a number of shortcomings in these applications, including significant weight as well as cost and space demands. Polymeric heat exchangers consisting of hollow fibers were proposed a decade ago and can be used as an alternative in such applications. Flexible polymeric hollow fiber heat exchangers were prepared and tested in liquid / air conditions. These heat exchangers use plastic capillaries with an outer diameter of 0.5 - 0.8 mm and a wall thickness of 10% of the outer diameter. They consist of flexible fibers and can be used in narrow slots and/or in shaped channels. These heat exchangers are effective even in natural convection applications because of their high heat transfer intensity on micro-objects. Experimentally obtained overall heat-transfer coefficients in water/air applications are up to 250 W/m2 K for forced convection and up to 80 W/m2 for natural convection. The use of plastic and non-corrosive materials is advantageous in electronic systems where high heat fluxes must be extracted safely from difficult to access spaces or from hermetically-sealed boxes.
冷却电子箱通常需要从具有许多发热部件的封闭箱中提取高热流。直接使用通风有时受到使用密封装置的要求或需要从大型复杂系统中的特定位置提取热量的限制。在电子盒内部引入的液体系统可用于此目的。不幸的是,金属热交换器在这些应用中有许多缺点,包括显著的重量以及成本和空间需求。由中空纤维组成的聚合物热交换器是十年前提出的,可以作为此类应用的替代方案。制备了柔性聚合物中空纤维换热器,并在液/空条件下进行了试验。这些热交换器使用塑料毛细管,外径0.5 - 0.8毫米,壁厚为外径的10%。它们由柔性纤维组成,可用于窄槽和/或形状通道。这些热交换器即使在自然对流应用中也是有效的,因为它们对微物体的高传热强度。实验获得的水/空气应用中的总体传热系数在强制对流中高达250 W/m2 K,在自然对流中高达80 W/m2。在电子系统中,必须从难以进入的空间或密封盒中安全地提取高热流的情况下,使用塑料和非腐蚀性材料是有利的。
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引用次数: 6
Addressing low and part load (in)efficiencies in data centers - real world examples from operating data centers 解决数据中心的低效率和部分负载效率问题——来自运营数据中心的真实示例
Dan Comperchio
As data center designs continue to evolve, performance and reliability improves resulting in higher levels of uptime in the facilities. Often, this results in systems with additional capacity in power and cooling equipment to allow for concurrent maintenance, protection against equipment failures and can allow for more efficient operation. In addition to higher levels of reliability, data center designs are also pushing the envelope on efficiencies from the supporting infrastructure. While the design intentions are generally in the best interest of the buildings performance, data center designs can often suffer from overprovisioning power and cooling compared to the near-term or even long-term loading of the building. Further, the commissioning of systems often utilizes load banks to simulate ITE loads in the data center, typically done at design loads. Due to this, the low-load conditions in the data center may not be fully realized until the facility goes live. The low-load conditions can cause considerable inefficiencies to arise in the power and cooling systems and often the design conditions may not be met for a number of years, if at all. However, through careful planning and proper commissioning of the systems, design efficiency levels can be achieved and even exceeded.
随着数据中心设计的不断发展,性能和可靠性得到提高,从而提高了数据中心设施的正常运行时间。通常,这导致系统在电源和冷却设备中具有额外的容量,以允许并发维护,防止设备故障,并允许更有效的操作。除了更高水平的可靠性之外,数据中心的设计还推动了支持基础设施效率的提升。虽然设计意图通常是为了建筑物性能的最佳利益,但与建筑物的近期甚至长期负载相比,数据中心设计经常会受到电力和冷却供应过剩的影响。此外,系统的调试通常使用负载组来模拟数据中心中的ITE负载,通常在设计负载下完成。因此,在设施投入使用之前,数据中心的低负载条件可能无法完全实现。低负荷条件可能导致电力和冷却系统出现相当大的效率低下,并且通常可能在数年内无法满足设计条件,如果根本无法满足的话。然而,通过精心规划和适当的系统调试,可以达到甚至超过设计效率水平。
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引用次数: 1
Boosting electrical generation of a photovoltaic array by thermal harvest from p-Si cells: An experimental and theoretical study 利用p-Si电池的热收获提高光伏阵列的发电量:实验和理论研究
J. Kelley, K. Choo, V. Rao, S. Dessiatoun, M. Ohadi
An experimental and theoretical study was investigated on heat transfer and fluid flow characteristics of a photovoltaic p-Si cells array. The effect of three different type of collector geometries (Model A, B, and C) on thermal efficiency and pressure drop were considered. The theoretical model using a simple energy balance was well matched with experimental data within 11 %. Electrical generation is modeled by PVT in conjunction with an Organic Rankine Cycle. The results showed that the efficiency of model B boosts of up to 49.6% with the lowest pressure drop.
对光伏p-Si电池阵列的传热和流体流动特性进行了实验和理论研究。考虑了三种不同类型集热器几何形状(模型A、B和C)对热效率和压降的影响。使用简单能量平衡的理论模型与实验数据的匹配度在11%以内。发电是由PVT结合有机朗肯循环建模的。结果表明,在压降最小的情况下,B型增压效率可达49.6%。
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引用次数: 0
Mechanical characterization of doped SAC solder materials at high temperature 掺杂SAC钎料的高温力学特性
M. Chowdhury, Sudan Ahmed, Abdullah Fahim, J. Suhling, P. Lall
Reliable lead free solders are needed for products exposed to extreme environments such as those used in the automotive, avionics, and oil-exploration industries, as well as in military applications. In this study, stress-strain curves have been measured for several doped Sn-Ag-Cu (SAC) solder materials at high temperatures up to 200°C, and their performances have been compared to those for standard SAC alloys. The doped lead free solder materials are referred to as SAC_R (Ecolloy), SAC_Q (CYCLOMAX), and Innolot by their vendors. SAC_R and SAC_Q are formulated with Sn, Ag, Cu, and Bi (SAC+Bi), while Innolot includes an engineered combination of six elements. Tensile specimens were formed in rectangular cross-section glass tubes using a vacuum suction process, and a water quenched (WQ) solidification profile was utilized. This profile resulted in extremely fine microstructures, and mechanical properties near the upper limit possible for each alloy. Uniaxial tensile testing was performed on the three doped alloys at temperatures of 25, 50, 75, 100, 125, 150, 175, and 200°C, and a strain rate of 0.001 sec-1. For the SAC_Q alloy, testing was also performed at strain rates of 0.0001 and 0.00001 sec-1, and the Anand constitutive parameters were calculated. The results for the doped solders were compared to standard SAC105 and SAC405 lead free alloys. The mechanical properties of SAC_R were found to exceed those for SAC105 at all temperatures, even though SAC_R does not contain any silver. In addition, the mechanical properties of SAC_Q and Innolot were found to match or exceed those of SAC405 at all temperatures. The new alloys show great promise for use in extremely harsh environments.
暴露在极端环境中的产品需要可靠的无铅焊料,例如汽车,航空电子设备和石油勘探行业以及军事应用中使用的产品。在本研究中,测量了几种掺杂Sn-Ag-Cu (SAC)钎料在高达200℃高温下的应力应变曲线,并与标准SAC合金的性能进行了比较。掺杂的无铅焊料材料被其供应商称为SAC_R (Ecolloy), SAC_Q (CYCLOMAX)和Innolot。SAC_R和SAC_Q是由Sn, Ag, Cu和Bi (SAC+Bi)配制而成,而Innolot则包含六种元素的工程组合。拉伸试样在矩形截面玻璃管内采用真空抽吸成形,采用水淬凝固方式。这种轮廓导致了极其精细的微观组织,并且每种合金的机械性能接近可能的上限。在25、50、75、100、125、150、175和200℃的温度下,对三种掺杂合金进行单轴拉伸测试,应变速率为0.001 sec-1。对SAC_Q合金在0.0001和0.00001 sec-1应变速率下进行了测试,并计算了Anand本构参数。将掺杂焊料与标准SAC105和SAC405无铅合金进行了对比。在任何温度下,SAC_R的力学性能都优于SAC105,尽管SAC_R不含银。此外,在所有温度下,SAC_Q和Innolot的力学性能都与SAC405相当或超过SAC405。这种新合金在极端恶劣的环境下应用前景广阔。
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引用次数: 35
Combined finned microgap with dedicated extreme-microgap hotspot flow for high performance thermal management 结合翅片微隙与专用的极微隙热点流,实现高性能热管理
R. Abbaspour, David C. Woodrum, P. Kottke, Thomas E. Sarvey, C. Green, Y. Joshi, A. Fedorov, S. Sitaraman, M. Bakir
There are a number of emerging electronic applications that are thermally limited and may exhibit high overall power dissipation (“background”) combined with local very high power fluxes (“hotspot”). We have batch fabricated a microfluidic heat sink specifically designed to address both levels of heat removal. A microgap for hotspot cooling and micropin-fins are sequentially deep etched in a silicon substrate. The combined microfluidic heat sink is sealed by bonding another layer of silicon to the substrate. The coolant is injected into the combined heat sink from two distinct ports to dissipate the generated heat by micro-heaters. These micro-heaters emulate hotspot and background heat generation by active circuits as well as enable chip junction temperature measurement. Mechanical modeling is conducted to verify the reliability of the design and assess limits on the operating pressure of the fabricated system.
有许多新兴的电子应用受到热限制,可能表现出高总体功耗(“背景”)和局部非常高的功率通量(“热点”)。我们批量制造了一个微流控散热器,专门设计用于解决这两个级别的热量去除。在硅衬底上依次刻蚀出用于热点冷却的微隙和微针鳍。通过在衬底上粘接另一层硅来密封所组合的微流控散热器。冷却剂从两个不同的端口注入到组合散热器中,以消散微加热器产生的热量。这些微型加热器通过有源电路模拟热点和背景热的产生,并使芯片结温测量成为可能。进行力学建模以验证设计的可靠性,并评估制造系统的操作压力极限。
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引用次数: 9
Costs and benefits of thermal energy storage for augmenting indirect/direct evaporative cooling systems 增加间接/直接蒸发冷却系统的热能储存的成本和效益
J. Luttrell, Abhishek Guhe, D. Agonafer
Most data center cooling systems are designed to match installed cooling capacity to peak cooling demand at the most challenging ambient condition which typically occurs for only a period of the diurnal cycle. Evaporative coolers are provide economical cooling but use large quantities of water and are generally constrained to the ASHRAE A2 limits [1]. Direct expansion `topping' systems are a common technology to extend the temperature-humidity range, however, direct expansion systems require substantial electrical power which negatively affects the operating costs. Phase change materials have potential for economical thermal energy storage. Used instead of direct expansion, thermal energy storage can reduce the cost of cooling energy. By storing cooling capacity, thermal energy storage enables time-shifting of cooling demands and extends the temperature-humidity limits for evaporative cooling beyond the ASHRAE A2 limits. An added benefit, thermal energy storage with indirect/direct evaporative coolers reduces water consumption.
大多数数据中心冷却系统的设计都是为了在最具挑战性的环境条件下匹配安装的冷却能力,以满足峰值冷却需求,而这种情况通常只在一天的周期中出现一段时间。蒸发冷却器提供经济的冷却,但使用大量的水,通常受到ASHRAE A2限制[1]。直接膨胀“顶部”系统是一种扩展温度-湿度范围的常用技术,然而,直接膨胀系统需要大量的电力,这会对运行成本产生负面影响。相变材料具有经济的储热潜力。代替直接膨胀,热能储存可以降低冷却能源的成本。通过储存冷却能力,热能储存可以实现冷却需求的时变,并将蒸发冷却的温度-湿度限制扩展到ASHRAE A2限制之外。另一个好处是,间接/直接蒸发冷却器的热能储存减少了水的消耗。
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引用次数: 1
Compact modeling of data center raised-floor-plenum stanchions: Pressure drop through sparse tube bundles 数据中心高架空室支柱的紧凑建模:通过稀疏管束的压降
J. Vangilder, Zachary M. Pardey, P. Bemis, David W. Plamondon
The small-diameter stanchions which support the raised-floor system are often neglected in CFD models. However, recent studies suggest that tile airflow predictions are substantially improved when stanchions are included. Further, it is anecdotally observed that the additional flow resistance imparted by the stanchions actually improves convergence of CFD simulations. While it is possible to model the stanchions explicitly, a compact-3D-distributed-resistance approach adds negligible computational overhead and is easy to specify in CFD tools. This paper recommends 3D distributed-resistance loss coefficient values to be used directly by data center modelers. Our primary approach is based on an interpolation between published loss coefficients for densely-packed tube bundles and a sparsely-packed model which we propose here. The model is validated by explicit CFD-wind-tunnel analyses, the results of which agree well with the interpolation model. Finally, we validate the model against tile airflow measurements taken in an actual data center.
在CFD模型中,支撑活动楼板系统的小直径支柱往往被忽略。然而,最近的研究表明,当包括支柱时,瓷砖气流预测大大改善。此外,人们还观察到,支柱带来的额外流动阻力实际上提高了CFD模拟的收敛性。虽然可以明确地对支柱进行建模,但紧凑的3d分布阻力方法增加的计算开销可以忽略不计,并且易于在CFD工具中指定。本文建议数据中心建模人员直接使用三维分布电阻损耗系数值。我们的主要方法是基于已公布的密集填充管束的损失系数和我们在这里提出的稀疏填充模型之间的插值。通过显式cfd风洞分析对模型进行了验证,结果与插值模型吻合较好。最后,我们根据实际数据中心的气流测量值验证模型。
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引用次数: 9
期刊
2016 15th IEEE Intersociety Conference on Thermal and Thermomechanical Phenomena in Electronic Systems (ITherm)
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