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Every cell needs a beautiful image: on-the-fly contacting measurements for high-throughput production 每个细胞都需要一个美丽的图像:高通量生产的实时接触测量
IF 2.5 Q3 PHYSICS, APPLIED Pub Date : 2023-01-01 DOI: 10.1051/epjpv/2022033
Leslie Kurumundayil, K. Ramspeck, S. Rein, M. Demant
The future of the energy transition will lead to a terrawatt-scale photovoltaic market, which can be served cost-effectively primarily by means of high-throughput production of solar cells. In addition to high-throughput production, characterization must be adapted to highest cycle times. Therefore, we present an innovative approach to detect image defects in solar cells using on-the-fly electroluminescence measurements. When a solar cell passes a standard current–voltage (I–V) unit, the cell is stopped, contacted, measured, released, and afterwards again accelerated. In contrast to this, contacting and measuring the sample on-the-fly saves a lot of time. Yet, the resulting images are blurred due to high-speed motion. For the development of such an on-the-fly contact measurement tool, a deblurring method is developed in this work. Our deep-learning-based deblurring model enables to present a clean EL image of the solar cell to the human operator and allows for a proper defect detection, reaching a correlation coefficient of 0.84.
能源转型的未来将导致一个太瓦规模的光伏市场,这可以主要通过高通量生产太阳能电池来经济有效地服务。除了高通量生产,表征必须适应最高的周期时间。因此,我们提出了一种创新的方法来检测图像缺陷的太阳能电池使用即时电致发光测量。当太阳能电池通过一个标准的电流-电压(I-V)单位时,电池被停止、接触、测量、释放,然后再次加速。与此相反,即时接触和测量样品节省了大量时间。然而,由于高速运动,产生的图像是模糊的。为了开发这种实时接触测量工具,本工作开发了一种去模糊方法。我们基于深度学习的去模糊模型能够向人类操作员呈现太阳能电池的清晰EL图像,并允许适当的缺陷检测,相关系数达到0.84。
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引用次数: 1
Simulation of the irradiance and yield calculation of bifacial PV systems in the USA and Germany by combining ray tracing and view factor model 结合光线追踪和视场因子模型对美国和德国双面光伏系统的辐照度和产率进行模拟
IF 2.5 Q3 PHYSICS, APPLIED Pub Date : 2023-01-01 DOI: 10.1051/epjpv/2023003
Eva-Maria Grommes, Felix Schemann, Frederik Klag, Sebastian Nows, U. Blieske
Compared to conventional photovoltaic (PV), there are more influencing factors in bifacial photovoltaics to be considered to calculate incoming irradiance and energy yield. Accurate models to investigate the influences of the elevation, the albedo of the ground, the shading conditions between the PV rows and many other rear-side related factors are required. This paper combines the ray tracing (RT) and view factor (VF) models to calculate the irradiance with a subsequent electrical yield calculation using the one-diode model. To verify the results of the developed open-source simulation program BifacialSimu, accurate data from a plant in Golden, USA (single-axis tracked) and a commercially operated plant in Germany (fixed-tilt) are used. Through comparisons to the actual data, it can be concluded that a combination of RT and VF models seems to be valid for longer simulation periods with several months since the relative errors balance out. The RT-only simulation accurately reproduces the precise hourly radiation and electrical yield pattern. Still, a continuous positive deviation was found, which does not even out over long periods and is thus less accurate than the VF/RT combination. A simulation for a single month with RT can take several hours. Thus, the best simulation mode results according to user requirements.
与传统光伏(PV)相比,双面光伏在计算入射辐照度和产能时需要考虑更多的影响因素。需要精确的模型来研究海拔、地面反照率、PV排之间的遮阳条件和许多其他后方相关因素的影响。本文结合射线追踪(RT)和视场因子(VF)模型来计算辐照度,并使用单二极管模型计算随后的电产率。为了验证开发的开源模拟程序BifacialSimu的结果,使用了来自美国Golden工厂(单轴跟踪)和德国商业运营工厂(固定倾斜)的准确数据。通过与实际数据的比较,可以得出结论,RT和VF模型的组合在较长的模拟周期内似乎是有效的,因为相对误差抵消了几个月。RT-only模拟准确地再现了精确的每小时辐射和电产出模式。尽管如此,仍然发现了一个连续的正偏差,在很长一段时间内不均匀,因此不如VF/RT组合准确。使用RT进行一个月的模拟可能需要几个小时。因此,最佳的仿真模式结果可根据用户要求而定。
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引用次数: 1
In situ minority carrier lifetime via fast modulated photoluminescence 通过快速调制光致发光的原位少数载流子寿命
IF 2.5 Q3 PHYSICS, APPLIED Pub Date : 2023-01-01 DOI: 10.1051/epjpv/2023010
M. Popławski, F. Silva, J. Vanel, P. Roca i Cabarrocas
Modulated photoluminescence (MPL) is a powerful technique for determining the effective minority carrier lifetime (τeff) of semiconductor materials and devices. MPL is based on the measurement of phase shifts between two sinusoidal waves (minimal amplitude excitation; and PL signal). In particular, in situ τeff has been proven to be an effective measurement at showing changes within a plasma-enhanced chemical vapor deposition reactor during fabrication of c-Si solar cells. However, the required time for a single measurement, using the previous method, was 40 s. In this paper a new input signal is proposed, called Dolphin's Wave, providing a method for decreasing the required measurement period to under 2 s, using superposition, frequency sweeps, and wavelets.
调制光致发光(MPL)是测定半导体材料和器件的有效少数载流子寿命(τeff)的有力技术。MPL是基于测量两个正弦波之间的相移(最小振幅激励;和PL信号)。特别是,原位τeff已被证明是显示等离子体增强化学气相沉积反应器中c-Si太阳能电池制造过程中变化的有效测量方法。然而,使用以前的方法进行单次测量所需的时间为40秒。本文提出了一种新的输入信号,称为海豚波,它提供了一种利用叠加、扫频和小波将所需的测量周期缩短到2秒以下的方法。
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引用次数: 0
Identifying defects on solar cells using magnetic field measurements and artificial intelligence trained by a finite-element-model 利用磁场测量和由有限元模型训练的人工智能识别太阳能电池缺陷
IF 2.5 Q3 PHYSICS, APPLIED Pub Date : 2023-01-01 DOI: 10.1051/epjpv/2023005
K. Buehler, K. Kaufmann, Markus Patzold, Mawe Sprenger, S. Schoenfelder
Renewable energies have an increasing share in the energy supply. In order to ensure the security of this supply, the reliability of the systems is therefore increasingly important. In photovoltaic modules or in manufacturing, defective solar cells due to broken busbars, cross-connectors or faulty solder joints must be detected and repaired quickly and reliably. This paper shows how the magnetic field imaging method can be used to detect defects in solar cells and modules without contact during operation. For the evaluation of the measurement data several neural networks were used, which were trained with the help of results from finite element simulations. Different training data sets were set up in the simulation model by varying the electrical conductivities of the different parts of the solar cell. The influence of the neural network type and the variation of the training data sets as well as an advantage of a combination of simulated and experimental training data are presented and discussed.
可再生能源在能源供应中所占的份额越来越大。因此,为了确保电力供应的安全,系统的可靠性变得越来越重要。在光伏组件或制造过程中,由于母线断裂、交叉连接器或焊点故障而导致的太阳能电池缺陷必须快速可靠地检测和修复。本文介绍了如何利用磁场成像方法在无接触的情况下检测太阳能电池和组件的缺陷。为了对测量数据进行评估,使用了几个神经网络,这些神经网络在有限元模拟结果的帮助下进行了训练。通过改变太阳能电池不同部位的电导率,在仿真模型中建立不同的训练数据集。讨论了神经网络类型的影响和训练数据集的变化,以及模拟训练数据和实验训练数据相结合的优势。
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引用次数: 1
Determination of individual I(V) characteristics of each sub-cell of a triple junction device 三结器件各子电池的I(V)特性测定
IF 2.5 Q3 PHYSICS, APPLIED Pub Date : 2023-01-01 DOI: 10.1051/epjpv/2023011
C. Longeaud, J. Alvarez, Herinirina Fanevamampiandra, Thomas Bidaud, G. Hamon, M. Darnon, M. Gueunier‐Farret
Very high conversion efficiency is reached with triple junction solar devices integrated in concentrator photovoltaic (CPV) modules. However, reduction of the active area for micro-CPV applications increases the perimeter/area ratio, enhancing losses linked to the edges. It is therefore important to characterize the perimeter influence on the final conversion efficiency. For this purpose, I(V) characterization under dark and/or light could be used as a test of the sidewalls influence. We have designed an experiment to perform I(V) curves using the light of three lasers with adjustable powers at 405, 785, and 980 nm, preferentially absorbed by the top, middle or bottom junction of the device, respectively. This experiment was applied to commercial devices made from a stack of GaInP/GaAs/Ge. In parallel we have developed a numerical calculation modeling the device to reproduce the behaviors observed during I(V) experiments. Junction parameters and influence of leakage resistances are deduced from the fit of experimental results with the numerical calculation. The I(V) experiment as well as the numerical calculation are presented in details. It is also underlined that, combining both experiment and calculation, the I(V) characteristic of each junction as if it was isolated can be determined.
在聚光光伏(CPV)组件中集成三结太阳能器件可以达到非常高的转换效率。然而,微cpv应用中有效面积的减少增加了周长/面积比,增加了与边缘相关的损失。因此,表征周长对最终转换效率的影响是很重要的。为此目的,在黑暗和/或光照下的I(V)特性可以用作侧壁影响的测试。我们设计了一个实验,使用三种功率可调的激光器的光进行I(V)曲线,分别在405、785和980 nm,优先被器件的顶部、中间或底部结吸收。该实验应用于由GaInP/GaAs/Ge堆叠制成的商用器件。同时,我们开发了一个数值计算模拟装置,以重现在I(V)实验中观察到的行为。通过实验结果与数值计算的拟合,推导出了接头参数及泄漏电阻的影响。详细介绍了I(V)实验和数值计算。还强调,结合实验和计算,可以确定每个结的I(V)特性,就好像它是孤立的一样。
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引用次数: 0
A multicriteria analysis of the potential degradations of a photovoltaic module to assess its robustness 光伏组件潜在退化的多准则分析,以评估其稳健性
IF 2.5 Q3 PHYSICS, APPLIED Pub Date : 2023-01-01 DOI: 10.1051/epjpv/2023017
Islem Boujlel, P. Logerais, Rached Ben Younes, Mahamadou Abdou Tankari, Abdellatif Bouaichi
Photovoltaic (PV) modules in service undergo more or less severe degradation depending on their operating environments, ages and technologies. In this work, we investigated the coupled influence of the climatic conditions of operation and of the degree of deterioration of a PV module on its energy production. We considered four silicon PV modules characterized in standard test conditions. The PV conversion is modeled by a single diode model taking into account the presence of a fault. Matlab/Simulink software was used to calculate the energy supplied at a constant load for the PV module with and without defects. The ratio between the energy produced with fault and without fault allowed to quantify the percentage of loss. This loss was plotted according to the degrees of degradation of the short-circuit current Isc, the open-circuit voltage Voc, the series resistance Rs and the shunt resistance Rsh. It is shown that when irradiance is held constant, the energy loss is lower with increasing temperature for Isc and Rsh, and vice versa for Voc and Rs. While the temperature is kept constant, the energy loss is lower when the irradiance increases for Isc and Rsh, and inversely for Voc and Rs. A multicriteria analysis enabled to determine the most robust module among the four ones.
根据使用环境、使用年限和技术的不同,使用中的光伏组件或多或少会发生严重的退化。在这项工作中,我们研究了操作的气候条件和光伏组件的恶化程度对其能源生产的耦合影响。我们考虑了四种硅光伏模块在标准测试条件下的特性。考虑到故障的存在,PV转换由单二极管模型建模。利用Matlab/Simulink软件对有缺陷和无缺陷的光伏组件进行恒载供能计算。有故障和无故障时产生的能量之比,用于量化损耗的百分比。根据短路电流Isc、开路电压Voc、串联电阻Rs和分流电阻Rsh的退化程度绘制了该损耗。结果表明,当辐照度保持不变时,Isc和Rsh的能量损失随着温度的升高而降低,Voc和Rs的能量损失则相反。在温度保持不变的情况下,Isc和Rsh的能量损失随着辐照度的增加而降低,而Voc和Rs的能量损失则相反。通过多准则分析,可以确定四个模块中最稳健的模块。
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引用次数: 0
Thermal model in digital twin of vertical PV system helps to explain unexpected yield gains 垂直光伏系统的数字孪生热模型有助于解释意外收益
Q3 PHYSICS, APPLIED Pub Date : 2023-01-01 DOI: 10.1051/epjpv/2023027
Anna J. Carr, Ji Liu, Ashish Binani, Kay Cesar, Bas B. Van Aken
The business case of novel integrated applications of solar energy is often regarded as a straightforward extrapolation of standard solar parks. But when the design of the solar park is remarkably different from typical solar parks, the operating conditions of the PV panels could also be changed. We have applied the digital twin to an R&D location with nine rows of eight bifacial PV panels in a vertical east/west orientation with varying row-row distances. We simulated the in-plane irradiances, based on measured GHI, which turned out to be in good agreement with observations of in-plane irradiances. But, using default free-standing PV heat transfer coefficients, the modelled module temperatures were too high and the simulated module powers too low. Applying an in-house developed method, we found that the heat transfer coefficient Uc is nearly double, and the vertically placed modules operate at a much lower temperature. The adjusted value for Uc leads to a 2.5% higher annual energy yield and higher performance ratio, partially offsetting the energy loss due to the less than optimal configuration. In conclusion, the digital twin increased the understanding of the vertical PV system and support future decision making, for instance for the application of vertical PV in combination with agriculture, where the low ground coverage ratio of vertical PV matches well with the needs from the agricultural sector.
新型太阳能综合应用的商业案例通常被视为标准太阳能公园的直接外推。但是,当太阳能公园的设计与典型的太阳能公园明显不同时,光伏电池板的运行条件也可能发生变化。我们已经将数字孪生应用于研发中心,在垂直的东/西方向上有9排8个双面光伏板,排与排之间的距离不同。我们根据测量的GHI模拟了面内辐照度,结果与面内辐照度的观测结果很好地吻合。但是,使用默认的独立式PV传热系数,模型模块温度过高,模拟模块功率过低。应用内部开发的方法,我们发现传热系数Uc几乎翻了一番,并且垂直放置的模块在更低的温度下工作。调整后的Uc值使年发电量提高2.5%,性能比提高,部分抵消了由于配置不理想而造成的能量损失。综上所述,数字孪生体增加了对垂直光伏系统的理解,并支持了未来的决策,例如垂直光伏与农业结合的应用,其中垂直光伏的低地面覆盖率与农业部门的需求非常匹配。
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引用次数: 0
Impact of organic particles from wafer handling equipment on silicon heterojunction pseudo-efficiency 晶圆处理设备中有机颗粒对硅异质结伪效率的影响
Q3 PHYSICS, APPLIED Pub Date : 2023-01-01 DOI: 10.1051/epjpv/2023023
Andreas Fischer, Ioan Voicu Vulcanean, Sebastian Pingel, Anamaria Steinmetz
Within this paper a systematic analysis of particle transfer onto SHJ Solar cell precursors by handling with suction cups and the impact on the pseudo efficiency is presented. The study establishes a correlation between particle area coverage and a resulting loss of pseudo solar cell parameters. The analysis was carried out on one hand by means of SEM measurements at the contact points between suction cup and wafer to quantify particle transfer and on the other hand by means of suns photoluminescence imaging measurements to evaluate the resulting losses. It is shown that the choice of contact material and the wafer temperature have a significant influence on the transferred particle number, their size and the resulting particle area coverage. A local electrical defect was observed at these particle-rich spots, which also affected a larger area around this insufficiently passivated region. This had a significant negative effect on the pseudo efficiency, which is more pronounced for increasing particle area coverage. If the particle density is increased by 0.1% within an area of 800 mm 2 , the pseudo efficiency in this area decreases by almost 1.2% Relative . The correlation found can be used to predict an efficiency loss using standard photoluminescence images.
本文系统地分析了吸盘处理对颗粒在SHJ太阳能电池前驱体上的转移及其对伪效率的影响。该研究建立了粒子面积覆盖与由此产生的伪太阳能电池参数损失之间的相关性。分析一方面通过在吸盘和晶圆之间接触点的SEM测量来量化颗粒转移,另一方面通过太阳光致发光成像测量来评估由此产生的损失。结果表明,接触材料的选择和晶圆温度对传递的颗粒数量、颗粒大小和颗粒面积覆盖率有显著影响。在这些富含粒子的点上观察到局部电缺陷,这也影响了这个未充分钝化区域周围的更大区域。这对伪效率有显著的负面影响,对颗粒面积覆盖的增加影响更为明显。在800mm2的区域内,如果颗粒密度增加0.1%,则该区域的伪效率相对降低近1.2%。发现的相关性可用于使用标准光致发光图像预测效率损失。
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引用次数: 0
Epitaxy and characterization of InP/InGaAs tandem solar cells grown by MOVPE on InP and Si substrates 在InP和Si衬底上用MOVPE生长InP/InGaAs串联太阳能电池的外延和特性
IF 2.5 Q3 PHYSICS, APPLIED Pub Date : 2023-01-01 DOI: 10.1051/epjpv/2022027
S. Soresi, Mattia da Lisca, C. Besancon, N. Vaissière, A. Larrue, C. Calò, J. Alvarez, C. Longeaud, L. Largeau, Pablo García Linares, É. Tournié, J. Kleider, J. Decobert
The integration of III-V multi-junction solar cells on Si substrates is currently one of the most promising possibilities to combine high photovoltaic performance with a reduction of the manufacturing costs. In this work, we propose a prospective study for the realization of an InP/InGaAs tandem solar cell lattice-matched to InP on a commercially available Si template by direct MOVPE growth. The InP top cell and the InGaAs bottom cell were firstly separately grown and optimized using InP substrates, which exhibited conversion efficiencies of 13.5% and 11.4%, respectively. The two devices were then combined in a tandem device by introducing an intermediate InP/AlInAs lattice-matched tunnel junction, showing an efficiency of 18.4%. As an intermediate step towards the realization of the tandem device on Si, the InP and InGaAs single junction solar cells were grown on top of a commercial InP/GaP/Si template. This transitional stage enabled to isolate and evaluate the effects of the growth of III-V on Si on the photovoltaic performance through the comparison with the aforementioned devices on InP. Each cell was electrically characterized by external quantum efficiency and dark and illuminated current-voltage under solar simulator. The material quality was also analyzed by means of X-ray diffraction, Atomic-Force Microscopy, Transmission Electron and Scanning Electron Microscopy. The III-V on Si devices showed efficiencies of 3.6% and 2.0% for the InP and InGaAs solar cells, respectively.
在硅衬底上集成III-V多结太阳能电池是目前最有希望将高光伏性能与降低制造成本相结合的可能性之一。在这项工作中,我们提出了一项前瞻性研究,即通过直接MOVPE生长在商业可用的Si模板上实现与InP匹配的InP/InGaAs串联太阳能电池晶格。首先在InP衬底上分别培养和优化了InP顶部电池和InGaAs底部电池,其转换效率分别为13.5%和11.4%。然后,通过引入中间的InP/AlInAs晶格匹配隧道结,将两个器件组合成串联器件,效率达到18.4%。作为实现硅基串联器件的中间步骤,在商业化的InP/GaP/Si模板上生长了InP和InGaAs单结太阳能电池。这个过渡阶段可以通过与上述器件在InP上的比较来分离和评估III-V在Si上的生长对光伏性能的影响。在太阳模拟器下对每个电池进行了外部量子效率和黑暗和照明电流电压的电学表征。并用x射线衍射、原子力显微镜、透射电子显微镜和扫描电子显微镜对材料质量进行了分析。III-V on Si器件对InP和InGaAs太阳能电池的效率分别为3.6%和2.0%。
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引用次数: 1
Combining circularity and environmental metrics to assess material flows of PV silicon 结合循环和环境指标来评估PV硅的物料流动
IF 2.5 Q3 PHYSICS, APPLIED Pub Date : 2023-01-01 DOI: 10.1051/epjpv/2022031
Aistis Rapolas Zubas, Marie Fischer, Estelle Gervais, Sina Herceg, S. Nold
A product made from virgin raw materials that ends up in a landfill presents a linear supply chain model. Today's photovoltaic (PV) industry is still largely based on this model. With the increasing volume of production, the raw materials required for it, and consequently the volume of waste, the application of circular economy principles in the PV sector can significantly increase its environmental efficiency. This study analyzes the impact of circularity on the supply chain of PV silicon used for PV module production. Four scenarios based on the combination of technological pathways and circularity options are created. Their evaluation is carried out by the methodologies of Material Circularity Indicator (MCI) and Life Cycle Assessment (LCA). The State-of-art case of the PV polysilicon supply chain corresponds to the MCI score of 0.54. Closed-loop circularity solutions provide the MCI score of 0.80 presenting the potential for a circular economy approach in the industry. LCA results show the reduction of environmental impact by 12% with improved circularity. The study presents the benefits of potential circularity options within the supply chain as well as the impact of technological development on the polysilicon demand.
由原始原料制成的产品最终进入垃圾填埋场呈现线性供应链模型。今天的光伏(PV)产业在很大程度上仍然基于这种模式。随着产量的增加,所需原材料的增加,以及随之而来的废物量的增加,在光伏行业应用循环经济原则可以显著提高其环境效率。本研究分析了用于光伏组件生产的光伏硅供应链的循环影响。基于技术路径和循环选项的组合,创建了四个场景。采用材料循环度指标(MCI)和生命周期评价(LCA)方法对其进行评价。光伏多晶硅供应链的最新案例对应的MCI得分为0.54。闭环循环解决方案的MCI得分为0.80,显示了该行业采用循环经济方法的潜力。LCA结果表明,循环度提高,对环境的影响减少了12%。该研究展示了供应链中潜在循环选择的好处,以及技术发展对多晶硅需求的影响。
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引用次数: 1
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EPJ Photovoltaics
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