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2021 Global Reliability and Prognostics and Health Management (PHM-Nanjing)最新文献

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Fast detection method of urban road asphalt pavement crack based on image recognition 基于图像识别的城市道路沥青路面裂缝快速检测方法
Pub Date : 2021-10-15 DOI: 10.1109/PHM-Nanjing52125.2021.9612778
L. Tang
Based on the previous research results, the application of image recognition technology to the rapid detection of urban road asphalt pavement cracks, a fast detection method of urban road asphalt pavement cracks based on image recognition is proposed. This paper designs an image acquisition device of pavement cracks to collect the images of pavement cracks. The road image is denoised and enhanced. Based on image recognition, fracture classification is carried out. Firstly, boundary tracking is carried out, then small area image processing is carried out, and finally fracture classification is carried out. Different methods are used to measure and calculate the relevant parameters of cracks, to realize the rapid detection of cracks. After testing, the design method can improve the overall visual effect of the image to a certain extent, and achieve a higher crack detection rate, which has a broad application prospect.
在前人研究成果的基础上,将图像识别技术应用于城市道路沥青路面裂缝的快速检测,提出了一种基于图像识别的城市道路沥青路面裂缝快速检测方法。本文设计了一种路面裂缝图像采集装置,用于路面裂缝图像的采集。对道路图像进行去噪和增强处理。在图像识别的基础上,进行裂缝分类。首先进行边界跟踪,然后进行小区域图像处理,最后进行裂缝分类。采用不同的方法对裂缝的相关参数进行测量和计算,实现对裂缝的快速检测。经过测试,该设计方法可以在一定程度上提高图像的整体视觉效果,并实现更高的裂纹检测率,具有广阔的应用前景。
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引用次数: 0
Research on Prognostics and Health Management System Technology in the Field of Nuclear Power Plant 核电厂预测与健康管理系统技术研究
Pub Date : 2021-10-15 DOI: 10.1109/PHM-Nanjing52125.2021.9613010
Liu Fei
The components of nuclear power plant will age and be damaged as the operation time increases. The maintenance of components has long implemented a maintenance system based on post-repaired and periodic maintenance at present. This maintenance method has some defects. A condition-based maintenance strategy can be achieved if the structural damage can be effectively inspected and detected to determine the appropriate maintenance strategy. This puts forward new monitoring requirements for the operation status of nuclear power plant equipment. The systems of nuclear power plant are complex and the monitoring information is huge. How to effectively inspect and detect damage of components to determine appropriate maintenance strategies is worthy of research. This paper proposes to develop a Prognostics and Health Management (PHM) system to use advanced monitoring methods to monitor the operating status and health of nuclear power plant systems and equipment, to determine whether a fault has occurred through the monitoring data, to use intelligent methods to diagnose faults, and to monitor the future operation of the system and equipment, to predict the status and remaining service life, and make maintenance and operation decisions based on the prediction results to avoid the traditional over-maintenance of ‘timed maintenance’ or the huge losses caused by ‘after-the-fact maintenance’. The PHM system of nuclear power plants includes five parts: data acquisition and processing, condition monitoring, fault diagnosis, life prediction and health management. The PHM system diagnoses the health state of the nuclear power plant, implements a state-based maintenance strategy, and reduces the maintenance cost of nuclear power operation and increase the operation life of nuclear power plant.
随着运行时间的延长,核电站的部件会出现老化和损坏。零部件的维修目前早已实行以后修为主、定期维修为主的维修制度。这种维护方法存在一些缺陷。如果可以有效地检查和检测结构损坏,以确定适当的维护策略,则可以实现基于状态的维护策略。这对核电站设备运行状态的监测提出了新的要求。核电站系统复杂,监测信息庞大。如何有效地检查和检测部件的损伤,从而确定合适的维修策略是值得研究的问题。本文提出开发一种预测与健康管理(PHM)系统,利用先进的监测方法监测核电站系统和设备的运行状态和健康状况,通过监测数据判断是否发生故障,利用智能方法诊断故障,监测系统和设备的未来运行,预测状态和剩余使用寿命。并根据预测结果进行维修和运行决策,避免了传统的“定时维修”的过度维修或“事后维修”造成的巨大损失。核电厂PHM系统包括数据采集与处理、状态监测、故障诊断、寿命预测和健康管理五个部分。PHM系统对核电站的健康状态进行诊断,实施基于状态的维护策略,降低核电运行的维护成本,提高核电站的运行寿命。
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引用次数: 1
The Comparative Experiments between the Vibration Signal and the Current signal of Rotor System based on Deep Learning Method 基于深度学习方法的转子系统振动信号与电流信号的对比实验
Pub Date : 2021-10-15 DOI: 10.1109/PHM-Nanjing52125.2021.9612965
Haihong Tang, Peng Chen, Dunwen Zuo, Yi Sheng, Qing-Ping Mei
for comparative experiments between the vibration signal and the current signal, an intelligent fault diagnosis method based on multiclass convolutional neural network (MCNN) has been proposed to investigate the vibration and current signal for identifying those faults in complex rotor system. Firstly, the vibration and current signal, including bearing and structural faults, were recorded simultaneously under steady-state for each operation condition (three kinds of speed). Secondly, the signal processing technique is chosen to solve the problem of modeling noise instances as true underlying relationship for MCNN. Finally, a one-versus-one and a comprehensive MCNN have been trained with both signal at various operating conditions individually and collectively, respectively. And the experimental results revealed that the accuracy of the vibration signal is better than the current signal whether it is structure faults or the external bearing faults. Moreover, the fault diagnosis performance of a one-versus-one or a comprehensive MCNN is investigated for the wide range of MCNN parameters. The experimental results shown that the vibration signal of the bearing with the high-pass filter and envelop has stable accuracy.
为了对振动信号和电流信号进行对比实验,提出了一种基于多阶卷积神经网络(MCNN)的复杂转子系统振动和电流信号智能诊断方法。首先,同时记录各工况(三种转速)稳态下的振动和电流信号,包括轴承故障和结构故障;其次,采用信号处理技术,解决了将噪声实例建模为MCNN的真实底层关系的问题。最后,分别在不同的操作条件下单独和集体地训练了一个一对一和一个综合的MCNN。实验结果表明,无论是结构故障还是外轴承故障,该振动信号的精度都优于当前信号。此外,在MCNN参数范围较大的情况下,研究了一对一或综合MCNN的故障诊断性能。实验结果表明,采用高通滤波和包络技术处理的轴承振动信号精度稳定。
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引用次数: 0
Diagnosis Methodology of Joint Faults in Single-Stage Actuation Ring-Vanes System Based on FRF Characterization 基于频响表征的单级驱动环叶片系统关节故障诊断方法
Pub Date : 2021-10-15 DOI: 10.1109/PHM-Nanjing52125.2021.9612964
Yulai Zhao, Q. Han, Yang Liu, Shaohui Du
The variable stator vanes (VSV) is prone to happen joint faults such as wear and stagnation due to complex structure and a large number of kinematic pairs. Based on the circumferential spatial distribution characteristics of the joints around actuation ring, this paper establishes a single-stage ring torsional inertia-spring model that considers nonlinearity caused by joint faults. Refer to a real aero-engine’s VSV structure, the system parameters of the model are obtained by simplifying, and then the motion differential equation of the system is obtained. The torsional vibration response of each vane of the system is obtained by the newmark$-beta$ integral method. This paper also developed a diagnosis methodology based on the nonlinear output frequency response functions (NOFRFs), and established a second-order optimal weighted contribution rate indices Rm. Based on the torsional vibration response of each vane, the corresponding Rm is extracted. The asymmetry characteristic of the Rm around the single-stage actuation ring with fault to the excitation vane is established, and the influence of the excitation intensity and other factors on the asymmetry are analyzed. The results show that the diagnosis methodology proposed in this paper can effectively detect joint faults of VSV in aero-engine.
变定子叶片由于结构复杂,运动副数量多,容易发生磨损、滞止等关节故障。根据作动环周围关节的周向空间分布特征,建立了考虑关节故障非线性的单级环扭惯量-弹簧模型。结合某实际航空发动机的VSV结构,通过简化得到模型的系统参数,进而得到系统的运动微分方程。采用newmark$-beta$积分法得到了系统各叶片的扭振响应。提出了基于非线性输出频响函数(NOFRFs)的诊断方法,建立了二阶最优加权贡献率指标Rm。根据每个叶片的扭振响应,提取相应的Rm。建立了带故障的单级作动环对激振叶片周围Rm的不对称特性,分析了激振强度等因素对其不对称的影响。结果表明,本文提出的诊断方法能够有效地检测出航空发动机VSV接头故障。
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引用次数: 0
A New Variable Conditions Intelligent Fault Diagnosis Method for Rotor-bearing Based on Vibration Image Dataset 基于振动图像数据集的转子轴承变条件智能故障诊断新方法
Pub Date : 2021-10-15 DOI: 10.1109/PHM-Nanjing52125.2021.9613097
Xiaoyue Liu, Cong Peng
Modern industrial equipment is developing in the direction of automation and intelligence, and intelligent fault diagnosis based on deep learning (DL) has become a hot topic. Traditional fault diagnosis of rotating machinery is mostly based on the fault data obtained by the accelerometer, which has the problems of sparse vibration information and insignificant vibration characteristics. At the same time, the diagnosis algorithm is mostly based on the assumption that a large amount of labeled samples is available, the training and testing dataset are independent and identically distributed. When the mechanical equipment operates under complex and variable working conditions, the performance of traditional fault diagnosis algorithms will be degenerated. Visual vibration measurement has been gradually applied to the field of mechanical fault diagnosis because it can obtain the full-field vibration information with rich texture characteristics and does not produce mass load effect on the measured object. On this basis, this research proposes a new variable-condition fault diagnosis method based on image dataset, which encodes the full-field time-domain vibration information collected by vision into a gray-scale image sequence to enrich the texture to characterize the fault characteristics, instead of traditional accelerometer data for transfer fault diagnosis. The experimental results show that this method can achieve higher classification and recognition results in the task of fault diagnosis of rotor bearing variable working conditions.
现代工业设备正朝着自动化、智能化的方向发展,基于深度学习的智能故障诊断已成为研究的热点。传统的旋转机械故障诊断多基于加速度计获取的故障数据,存在振动信息稀疏、振动特性不显著的问题。同时,诊断算法大多基于有大量标记样本可用,训练和测试数据集独立且分布相同的假设。当机械设备在复杂多变的工况下运行时,传统的故障诊断算法的性能会下降。视觉振动测量因能获得具有丰富纹理特征的全场振动信息,且不会对被测物体产生质量载荷效应,已逐渐应用于机械故障诊断领域。在此基础上,本研究提出了一种新的基于图像数据集的变条件故障诊断方法,将视觉采集到的全场时域振动信息编码成灰度图像序列,丰富纹理来表征故障特征,代替传统的加速度计数据进行传递故障诊断。实验结果表明,该方法在转子轴承变工况故障诊断任务中能够取得较高的分类和识别效果。
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引用次数: 0
Reliability Model of Single Intemal and Extemal Meshing Planetary Gear Transmission Mechanism Considering Load Correlation 考虑载荷相关性的单内外啮合行星齿轮传动机构可靠性模型
Pub Date : 2021-10-15 DOI: 10.1109/PHM-Nanjing52125.2021.9612879
Shulin Liu, Q. Tang, Shufei Xue, Zhezheng Wang, Peng Chen, X. Yi
The reliability model for single internal and external meshing planetary gear transmission mechanism considering load correlation is studied in this paper. Then, the reliability of single internal and external meshing three planetary gear transmission mechanisms is calculated using this method. Finally, in order to verify the engineering applicability and rationality, this method is compared with the Monte Carlo simulation method. The results show the rationality, advantage and applicability of this new method. Meanwhile, the reliability model considering correlation provides a general method for single internal and external meshing planetary gear transmission mechanism.
研究了考虑载荷相关性的单内外啮合行星齿轮传动机构的可靠性模型。然后,用该方法计算了单内外啮合三行星齿轮传动机构的可靠性。最后,为了验证该方法的工程适用性和合理性,将该方法与蒙特卡罗仿真方法进行了比较。结果表明了该方法的合理性、优越性和适用性。同时,考虑相关性的可靠性模型为单内外啮合行星齿轮传动机构的可靠性分析提供了一种通用方法。
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引用次数: 0
Research on Prediction of Turbine Mechanical Performance Degradation Based on Attention LSTM 基于注意力LSTM的汽轮机力学性能退化预测研究
Pub Date : 2021-10-15 DOI: 10.1109/PHM-Nanjing52125.2021.9613107
Guanxiu Yi, Bo Li, Xuesheng Li, Hengchang Liu
With the continuous development of manufacturing industry, performance degradation prediction is of great significance to improve the performance reliability of equipment. In practical engineering, the source of equipment performance data is complex and time-dependent, and different performance data have different effects on equipment performance degradation prediction, which leads to the limitation of traditional prediction methods. In this paper, a Long-Short Term memory (LSTM) neural network model based on attention mechanism is proposed (Attention-LSTM). This model can effectively predict the long-term performance time series, automatically learn the weight of each performance data, and describe the impact of different performance indicators on the prediction of equipment performance degradation. Taking the “CTC three unit” turbomachinery provided by a company in Sichuan as the research object, and the results show that the Attention-LSTM model can more accurately predict the future performance decline trend of the equipment than other algorithms.
随着制造业的不断发展,性能退化预测对提高设备的性能可靠性具有重要意义。在实际工程中,设备性能数据来源复杂且具有时效性,不同的性能数据对设备性能退化预测的影响不同,导致传统预测方法存在局限性。本文提出了一种基于注意机制的长短期记忆神经网络模型(attention -LSTM)。该模型能够有效预测长期性能时间序列,自动学习各性能数据的权重,描述不同性能指标对设备性能退化预测的影响。以四川某公司提供的“CTC三机组”涡轮机械为研究对象,结果表明,Attention-LSTM模型比其他算法更能准确预测设备未来性能下降趋势。
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引用次数: 0
Fault-tolerant Control Scheme for the Sensor Fault in the Transition Process of Variable Cycle Engine 变循环发动机过渡过程中传感器故障的容错控制方案
Pub Date : 2021-10-15 DOI: 10.1109/PHM-Nanjing52125.2021.9613054
Lingwei Li, Yuan Yuan, Xinglong Zhang, Songwei Wu, Tianhong Zhang
This paper presents a fault-tolerant control (FTC) scheme for the sensor fault in the transition process of variable cycle engine (VCE) based on an adaptive equilibrium manifold model. Firstly, an adaptive equilibrium manifold model (AEMM) with multiple inputs and multiple outputs is established. Combined with the Kalman filter bank, sensor fault diagnosis is carried out to realize the diagnosis and signal reconstruction of the engine in the case of the single sensor and double sensor fault. On this basis, a sensor FTC scheme in the transient process of VCE is proposed, which uses the rotational speed for the closed-loop control. Finally, a hardware-in-loop (HIL) simulation platform is built based on the idea of distributed control. The FTC scheme of the sensor during the acceleration process of VCE is verified based on this platform. The results show that the fault tolerance scheme can accurately diagnose the fault of the low-pressure speed sensor during the acceleration process. After the fault, the analytic redundancy of the on-board model is used to replace the faulty sensor value to continue the closed-loop control, which ensures the reliability of the acceleration process.
提出了一种基于自适应平衡流形模型的变循环发动机过渡过程传感器故障容错控制方案。首先,建立了多输入多输出的自适应平衡流形模型(AEMM)。结合卡尔曼滤波组进行传感器故障诊断,实现了发动机在单传感器和双传感器故障情况下的诊断和信号重构。在此基础上,提出了一种利用转速进行闭环控制的VCE暂态过程传感器FTC方案。最后,建立了基于分布式控制思想的硬件在环仿真平台。在此平台上验证了传感器在VCE加速过程中的FTC方案。结果表明,该容错方案能够准确诊断出加速过程中低压速度传感器的故障。故障发生后,利用板载模型的解析冗余替换故障传感器值,继续进行闭环控制,保证了加速过程的可靠性。
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引用次数: 0
Research on Dynamic Risk Assessment Method for Construction Safety of Fabricated Construction Projects 装配式建筑工程施工安全动态风险评价方法研究
Pub Date : 2021-10-15 DOI: 10.1109/PHM-Nanjing52125.2021.9612873
Lu Wei
For the construction safety risk assessment of prefabricated construction projects, the traditional evaluation methods are difficult to ensure the data quality under dynamic changes, which affects the reliability of the evaluation results. Therefore, this paper puts forward the research on the dynamic evaluation method of construction safety risk of prefabricated building engineering. According to the construction environment of the assembly construction project, the risk source is determined by analytic hierarchy process, the evaluation index is selected, and the weight vector of each index is calculated. After the one-time assessment, the variable weight of the weight vector is processed according to the characteristics of dynamic change, the comprehensive weight of the evaluation object is calculated, the evaluation standard cloud is constructed, the comprehensive weight is substituted into the evaluation standard cloud, and the dynamic evaluation of construction safety risk is realized in combination with the evaluation language. The experimental results show that the designed evaluation method has high data quality and can effectively evaluate the construction safety risk of prefabricated construction projects.
对于装配式建筑项目的施工安全风险评估,传统的评估方法难以保证动态变化下的数据质量,影响了评估结果的可靠性。为此,本文提出了装配式建筑工程施工安全风险动态评价方法的研究。根据装配式建设项目的施工环境,采用层次分析法确定风险源,选择评价指标,计算各指标的权重向量。在一次性评价后,根据动态变化的特点对权重向量的可变权重进行处理,计算评价对象的综合权重,构建评价标准云,将综合权重代入评价标准云,结合评价语言实现对建筑安全风险的动态评价。实验结果表明,所设计的评价方法具有较高的数据质量,能够有效地评价装配式建筑工程的施工安全风险。
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引用次数: 0
A Single-pressing Point Solar Array Restraint and Release System Based on Thermal Knife 基于热刀的单压点太阳能阵列约束与释放系统
Pub Date : 2021-10-15 DOI: 10.1109/PHM-Nanjing52125.2021.9612925
Yanyan Zhao, Dandan Wang, Zhiqiang Wan, Yang Liu
This paper describes a single-pressing point Solar Array Restraint and Release System (SARRS) based on thermal knife. Compared with the pyrotechnics SARRS, thermal knife is small impact, no pollution, convenient transport; Compared to the multi-pressing point thermal knife SARRS, a single-pressing point SARRS is simple, high reliability, more suitable for aerospace products, especially suitable for small satellite SARRS. This paper first introduces the composition and working principle of SARRS based on thermal knife and its key components. Secondly, the ground test is carried out on the modal of its emission state and in- orbit state. Finally, the relevant tests were carried out on the release of room temperature and the low temperature.
介绍了一种基于热刀的单压点太阳能阵列约束与释放系统(SARRS)。与烟火SARRS相比,热刀冲击小,无污染,运输方便;与多压点热刀式SARRS相比,单压点SARRS结构简单,可靠性高,更适用于航空航天产品,尤其适用于小卫星SARRS。本文首先介绍了基于热刀的SARRS及其关键部件的组成、工作原理。其次,对其发射状态和在轨状态进行了地面试验。最后进行了常温和低温下的释放试验。
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引用次数: 0
期刊
2021 Global Reliability and Prognostics and Health Management (PHM-Nanjing)
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