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Establishing the quantitative and qualitative limits of the applicability of the multi-stage dumping sequence in open pit mining 建立了多级排土法在露天矿开采中适用性的定量和定性界限
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2022-07-03 DOI: 10.1080/25726668.2022.2066316
B. Kuckartz, Euler F. V. Victoria, R. Peroni
ABSTRACT Environmental issues and sustainability are currently being discussed and studied in several areas of mining technology; combining these issues with improved mining operation and management is part of strategic mine planning. Waste management plays an important role in this process, as an alternative way of minimising environmental impacts and achieving more attractive economic scenarios, such as backfilling the pit. This study aimed to evaluate the application of the multi-stage dumping sequence (MSDS) in conjunction with in-pit deposition strategy for a phosphate mine providing general orientations and limits of applicability of the method. The MSDS makes use of temporary waste dumps which gives operational flexibility regarding waste management while reducing the Net Present Cost (NPC) (up to 8% in this study) compared with the traditional and sometimes untouchable rule of no re-handling approach during waste disposal.
环境问题和可持续性目前正在采矿技术的几个领域进行讨论和研究;将这些问题与改进采矿作业和管理结合起来是战略性矿山规划的一部分。废物管理在这个过程中扮演重要角色,作为减少对环境影响和实现更有吸引力的经济方案的另一种方法,例如回填坑。本研究旨在评价多级排土场(MSDS)与矿内沉积策略在磷矿中的应用,提供该方法的一般方向和适用范围。MSDS利用临时废物堆,在废物管理方面提供操作灵活性,同时减少净当前成本(在本研究中高达8%),而传统的、有时是不可触及的原则是在废物处置过程中不重新处理废物。
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引用次数: 0
Smoke stratification in a mine drift with a burning mining vehicle 矿车燃烧时矿井巷道中的烟雾分层
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2022-07-03 DOI: 10.1080/25726668.2022.2058816
R. Hansen
ABSTRACT A fire in a mine will pose risks to mining personnel, where the smoke spread will be one of the risks. The smoke spread will be largely determined by the stratification. This paper studies the smoke stratification in a mine with a burning vehicle, for varying surface roughness, surface material, and impact of the vehicle. Datawas provided from full-scale experiments in an underground mine. The proposed fire gas temperature correlations successfully captured the smoke stratification in the mine and the influencing turbulence. A numerical model predicted thatnon-stratified conditions can be expected at shorter distances in a mine compared with a tunnel. Longer distances to non-stratified conditions can be expected for materials with low volumetric heat capacity. A long-lasting fire will result in longer distances to non-stratified conditions. With decreasing fire gas temperatures, the heated surface may slow down the decrease or even maintain the distances to non-stratified conditions.
矿井发生火灾会给作业人员带来危险,其中烟雾蔓延是危险之一。烟雾的扩散在很大程度上取决于分层。本文研究了在不同表面粗糙度、表面材料和车辆冲击条件下,有燃烧车辆的矿井烟气分层问题。数据来自地下矿井的全尺寸实验。所提出的火-气-温关系式成功地捕捉了矿井内的烟雾分层和影响气流的湍流。一个数值模型预测,与隧道相比,矿井中的非分层条件可以在更短的距离内实现。对于具有低体积热容量的材料,可以预期到非分层条件的较长距离。持久的火灾将导致距离更远的非分层条件。随着火焰气体温度的降低,受热表面可能会减缓减少甚至保持距离到非分层条件。
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引用次数: 0
A stochastic mine planning approach to determine the optimal open pit to underground mining transition depth – case study at the Geita gold mine, Tanzania 确定露天转地下开采最佳过渡深度的随机矿山规划方法——以坦桑尼亚盖塔金矿为例
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2022-07-03 DOI: 10.1080/25726668.2022.2072559
J. Macneil, R. Dimitrakopoulos, R. Peattie
ABSTRACT Several of the world’s largest open-pit mines are expected to consider making a transition to underground mining because of the opportunity to access an increased amount of reserves and extend a mine’s life. A case study exploring the optimal transition depth from open pit to underground mining at AngloGold Ashanti’s Geita gold mine in Tanzania is presented herein. The approach considered assesses the problem by evaluating the profits of a set of candidate transition depths, which have been identified by the mining operation as viable opportunities. An accurate valuation for each candidate’s transition depth is derived by producing yearly mine plans based on uncertainty, which outline expected yearly cash flows. Compared with the conventional deterministic approach, the results of this study show a 23% net present value increase for the stochastic mine plans, as well as an improved production performance and the ability to meet mill requirements throughout the life-of-mine.
世界上几个最大的露天矿预计将考虑过渡到地下开采,因为这样有机会获得更多的储量并延长矿山的寿命。本文以坦桑尼亚AngloGold Ashanti Geita金矿为例,探讨了露天开采到地下开采的最佳过渡深度。所考虑的方法通过评估一组候选过渡深度的利润来评估问题,这些深度已被采矿作业确定为可行的机会。通过根据不确定性制定年度矿山计划,可以得出每个候选矿山过渡深度的准确估值,该计划概述了预计的年度现金流量。与传统的确定性方法相比,本研究的结果表明,随机采矿计划的净现值增加了23%,并且在整个矿山生命周期内提高了生产性能和满足工厂要求的能力。
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引用次数: 0
A new mathematical model for the optimization of block aggregation in open pit mines 露天矿块体聚集优化的新数学模型
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2022-07-03 DOI: 10.1080/25726668.2022.2064260
Younes Aalian, Amin Mousavi, M. Bsiri
ABSTRACT The open-pit production planning is one of the most important steps of mine design which becomes a hard and challenging optimization problem in large-scale mineral deposits. A common approach in such a situation is to cluster mining blocks (smallest mining units) into larger units. In this paper, an integer non-linear programming model of the constrained block clustering is developed with the objective of minimizing grade deviations while blocks are geometrically connected within a cluster and the shape and size of individual clusters are in the pre-defined range. Then, a population-based iterated local search algorithm is presented to solve this nonlinear model and find a near-optimum solution. The proposed model and the solution approach were applied to a case study of a gold and silver deposit with 40,947 blocks. The mining blocks are grouped into 1966 clusters which then mine planner can solve production scheduling in less computational time.
露天矿生产规划是矿山设计的重要环节之一,在大型矿床中露天矿生产规划是一个困难而富有挑战性的优化问题。在这种情况下,一种常见的方法是将挖掘块(最小的挖掘单元)聚集成更大的单元。本文建立了约束块聚类的整数非线性规划模型,以最小化块在聚类内的几何连接和单个聚类的形状和大小在预定义范围内的等级偏差为目标。然后,提出了一种基于种群的迭代局部搜索算法来求解该非线性模型并求出近似最优解。将该模型和求解方法应用于某40,947块金银矿床的实例研究。将开采区块划分为1966个集群,这样可以在更短的计算时间内解决生产调度问题。
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引用次数: 1
Benchmarking face support practice in seismically active mines 地震活跃矿山工作面支护标杆实践
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2022-07-03 DOI: 10.1080/25726668.2022.2064261
J. Hadjigeorgiou, Y. Potvin
ABSTRACT This paper presents the results of a benchmarking study on face support practice in seismically active mines in Australia and Canada. The choice of ground support strategies is based on the anticipated strainburst hazard as well as corporate, legislative, and operational requirements. Although mines appear to employ similar face support standards, using friction rock stabilizers and mesh, the details and the resulting coverage vary from site to site. The variations in design and coverage result in significantly different residual risks. The case is made for documenting strainburst events at the mining face and using this information to formally assess the effectiveness of implemented face support practice at the various mine sites.
摘要本文介绍了澳大利亚和加拿大地震活跃矿山工作面支护实践的基准研究结果。地面支援策略的选择是基于预期的应变突发危险以及公司、立法和操作要求。虽然矿山似乎采用类似的工作面支撑标准,使用摩擦岩石稳定剂和筛网,但细节和最终覆盖范围因地而异。设计和覆盖范围的变化导致了显著不同的剩余风险。该案例是为了记录采矿工作面上的应变突发事件,并利用这些信息正式评估在各个矿区实施的工作面支持实践的有效性。
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引用次数: 0
An innovative cyber-physical system aimed at increasing productivity in the mining industry 一个创新的网络物理系统,旨在提高采矿业的生产力
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2022-06-17 DOI: 10.1080/25726668.2022.2086357
W. Felsch, C. A. Ortiz, H. M. Lima, E. C. Rodovalho
ABSTRACT The mining industry is currently undergoing a significant evolution in its production processes to search for greater sustainability in its operations. Historically, identifying the low performance of equipment occurs with inspections on the mining faces or through management reports. However, through the advent of technology and greater processing and data transmission capacity, many companies have developed research to improve the decision-making process to identify events in real-time to increase mine safety and act on low-performance equipment. Thus, this paper presents the development of a cyber-physical system to control loading productivity for open-pit mines. Furthermore, the tool allows analysis of the productivity, which generates alarms in low-performance situations measured according to pre-established targets. In the practical applications of the method, the increase in loading productivity reached 4.71% by reducing process variability. In addition, the stability of the loading operation resulted in the lowest queues, fuel consumption and greenhouse gas emissions.
采矿业目前正在经历其生产过程的重大演变,以寻求其运营的更大可持续性。从历史上看,识别设备的低性能发生在对采矿工作面的检查或通过管理报告。然而,随着技术和更大的处理和数据传输能力的出现,许多公司已经开展了研究,以改进决策过程,实时识别事件,以提高矿山安全性,并对低性能设备采取行动。因此,本文提出了一种控制露天矿装载生产率的信息物理系统的开发。此外,该工具允许对生产力进行分析,根据预先建立的目标在低性能情况下产生警报。在该方法的实际应用中,通过降低工艺变异性,加载生产率提高了4.71%。此外,装载操作的稳定性导致了最低的排队,燃料消耗和温室气体排放。
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引用次数: 0
Using machine learning algorithms to predict cast blasting performance in surface mining 利用机器学习算法预测露天矿抛丸性能
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2022-06-06 DOI: 10.1080/25726668.2022.2078090
Sheo Shankar Rai, V. Murthy, Rahul Kumar, M. Maniteja, Ashutosh Kumar Singh
ABSTRACT Overburden removal is a major activity of surface coal mining and accounts for over 60–70% of the costs. Cast blasting is integral to overburden removal using draglines. Knowledge of cast blasting was combined with data analytics and machine learning algorithms to predict cast blast percentage. In a typical study, the cast percentage is predicted as a function of key input variables, namely (1) height to burden (H/b) ratio, (2) height to width (H/W) ratio, (3) length to width (L/W) ratio, (4) effective in-hole explosive density (de – te/m3), (5) powder factor (PF) (m3/kg – volume of rock broken per kg of explosive), and (6) average delay per unit width of burden (ms/m). Random forest algorithm was used under five-fold cross-validation with 68 datasets split into 57 for training and 11 for testing purposes. The model produced an R 2 value of 69.16% and 67.37% respectively on the training and testing data.
覆岩清除是露天采煤的一项主要工作,其成本占总成本的60-70%以上。抛丸爆破是利用拖缆清除覆盖层必不可少的一部分。将铸态爆破知识与数据分析和机器学习算法相结合,预测铸态爆破率。在一项典型研究中,预测浇注率是关键输入变量的函数,即:(1)高料比(H/b),(2)高宽比(H/W),(3)长宽比(L/W),(4)有效孔内炸药密度(de - te/m3),(5)粉末因子(PF) (m3/kg -每千克炸药破碎岩石的体积),(6)单位宽度的平均延迟(ms/m)。随机森林算法在五重交叉验证下使用,68个数据集分为57个用于训练,11个用于测试。模型对训练数据和测试数据的r2值分别为69.16%和67.37%。
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引用次数: 1
Analysis of failure associated with longwall face during the main weighting period using a numerical modelling approach 利用数值模拟方法分析主加重期长壁工作面破坏
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2022-06-03 DOI: 10.1080/25726668.2022.2082152
Sunny Murmu, G. Budi
ABSTRACT A FLAC3D based model has been developed to estimate the extent of coal wall spalling for a longwall face having a working depth of 406.5 m during the main weighting period. The results obtained from the model helped in characterizing two key phases of main weighting, namely, peak stress, and main fall period based on vertical stress concentration factor, percentage of yield zones, and extent of yielding ahead of the face. The maximum extent of coal wall spalling of 2 m was observed during the main fall period. Spalling is mainly concentrated near the upper-middle and the top sections of the face.
摘要建立了基于FLAC3D的长壁工作面主加重期煤壁剥落程度估算模型,计算了406.5 m工作面煤壁剥落程度。基于垂直应力集中系数、屈服带百分比和工作面前方屈服程度,模型结果有助于刻画主加权的两个关键阶段,即峰值应力和主落期。主落煤期煤壁最大剥落幅度为2 m。剥落主要集中在脸的中上部和上部。
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引用次数: 5
Loose rock detection methods for automating the scaling process
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2022-05-26 DOI: 10.1080/25726668.2022.2078091
Alexandra Radl, R. Mitra, Elisabeth Clausen
ABSTRACT For the scaling process to be successful, it is important to first detect the loose rock. Even today, this task is mainly performed by experienced personnel. This leads to opportunities for increased potential to use sensor driven digital assistance systems. This paper presents a review and analysis of sensor-based loose rock detection methods considering the specific conditions of testing and use. The investigations can be classified into three categories based on their respective sensor technology approach. The opportunities for automating the scaling process highly depend on the method used. If scaling is conducted manually, the pre-entry examination could be automated. For the automation of the entire process, the use of machinery is more beneficial. Long wave infrared (LWIR) cameras or visual techniques have a great potential. However, in the case of LWIR, innovative methods for generating a sufficient heat flow between air and rock need to be developed in future.
为了使结垢过程取得成功,首先要检测松散岩石。即使在今天,这项任务也主要由有经验的人员执行。这就增加了使用传感器驱动的数字辅助系统的可能性。本文从试验和使用的具体情况出发,对基于传感器的松散岩石检测方法进行了综述和分析。根据各自的传感器技术方法,这些研究可以分为三类。自动化缩放过程的机会高度依赖于所使用的方法。如果缩放是手动进行的,则可以自动进行入职前检查。对于整个过程的自动化,机械的使用是更有利的。长波红外(LWIR)相机或视觉技术具有巨大的潜力。然而,在LWIR的情况下,未来需要开发创新的方法来在空气和岩石之间产生足够的热流。
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引用次数: 0
Financial risk analysis with uncertainties of phosphate ore beneficiation 考虑不确定性的磷矿选矿财务风险分析
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2022-04-03 DOI: 10.1080/25726668.2022.2053424
Mahmoud Said, A. El-Midany
ABSTRACT In this paper, the net present value (NPV) of a phosphate ore beneficiation flowsheet is analysed under appropriate technical-economic conditions, considering all related uncertainties, using a new Economic Mine Value (EMV) dynamic model to assess the feasibility of the flowsheet. The stochastic NPV of the dynamic model showed that the project is 53.3% more economically viable than the static deterministic NPV. Risk analysis showed that the net present value-at-risk (NPVaR) is likely to achieve a value less than zero, with a 4.7% chance of incurring a financial loss. In addition, sensitivity analysis ranked the model variables according to their impact on the stochastic NPV. The NPV was optimized by adjusting the capacity and capital costs (CAPEX) as decision variables, imposing the price as a model constraint, and using a NPVaR of 1% to maximize NPV. The EMV model is a universal model that can be applied to various mineral deposits.
在适当的技术经济条件下,考虑到所有相关的不确定性,采用新的经济矿山价值(EMV)动态模型,分析了磷矿选矿流程的净现值(NPV),以评估流程的可行性。动态模型的随机NPV比静态确定性NPV经济可行性高53.3%。风险分析表明,净风险现值(NPVaR)很可能达到小于零的值,发生经济损失的可能性为4.7%。此外,敏感性分析根据模型变量对随机NPV的影响程度对其进行排序。通过调整产能和资本成本(CAPEX)作为决策变量,将价格作为模型约束,并使用NPVaR为1%来最大化NPV,从而优化NPV。EMV模型是一种适用于各种矿床的通用模型。
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引用次数: 0
期刊
Mining Technology-Transactions of the Institutions of Mining and Metallurgy
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