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Application of simultaneous stochastic optimization with geometallurgical decisions at a copper–gold mining complex 同时随机优化与地质冶金决策在某铜金矿综合体中的应用
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2019-02-06 DOI: 10.1080/25726668.2019.1575053
Ashish Kumar, R. Dimitrakopoulos
ABSTRACT Simultaneous stochastic optimization of mining complexes aims to optimize its different components in a single optimization model under grade, geometallurgical and material type uncertainty. The single optimization model capitalizes on synergies between the different components and the quantified variability and uncertainty of the materials mined, to better meet production targets while maximizing the net present value (NPV) of a mining complex. Integrating uncertainty and decisions about geometallurgical aspects of materials in the optimization model assists in achieving higher and more stable throughput with comminution circuits. This paper introduces an approach to integrate uncertainty and decisions about two non-additive geometallurgical properties, semi-autogenous power index and bond work index in the simultaneous stochastic optimization model. An application of the proposed approach at a large copper–gold mining complex indicates higher chances of meeting the different production targets, substantial increase in metal production and a 19.3% increase in NPV compared to the conventional plan.
矿山复合体同步随机优化的目的是在品位、地学和材料类型不确定的情况下,用单一优化模型对其不同组成部分进行优化。单一优化模型利用了不同组成部分之间的协同作用以及所开采材料的量化可变性和不确定性,以更好地满足生产目标,同时最大化采矿综合体的净现值(NPV)。在优化模型中集成关于材料的地质冶金方面的不确定性和决策有助于实现更高和更稳定的粉碎电路吞吐量。本文介绍了在同步随机优化模型中,将半自生功率指数和粘结功指数两种非加性地学性质的不确定性与决策相结合的方法。在一个大型铜金矿综合体的应用表明,与传统计划相比,实现不同生产目标的机会更高,金属产量大幅增加,净现值增加19.3%。
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引用次数: 22
Virtual monitoring method for hydraulic supports based on digital twin theory 基于数字孪生理论的液压支架虚拟监测方法
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2019-01-24 DOI: 10.1080/25726668.2019.1569367
Jiacheng Xie, Xuewen Wang, Zhaojian Yang, Shangqing Hao
ABSTRACT This study proposes a virtual monitoring method for hydraulic supports based on digital twin theory. This method includes an information model, which monitors the attitudes of the hydraulic supports using an information fusion algorithm. This is combined with a virtual digital model that simulates the actual hydraulic support. Important technological aspects of the monitoring system were achieved at the real-virtual interface, which digitizes and modularizes the management and connection processes of the hydraulic supports over its entire life cycle. Finally, experiments were conducted and the real-time virtual images were synchronized with the actual motion of the support within one second, and the error range between the virtual and actual support postures did not exceed 1%. This study demonstrates the potential of this novel combined approach to make it possible to effectively monitor and make decisions regarding the safe and efficient operation of mechanized mine equipment that employ hydraulic supports.
提出了一种基于数字孪生理论的液压支架虚拟监测方法。该方法包括一个信息模型,利用信息融合算法对液压支架的姿态进行监测。这与模拟实际液压支架的虚拟数字模型相结合。该监控系统的重要技术环节是通过实虚接口实现的,该接口实现了液压支架全生命周期管理和连接过程的数字化和模块化。最后进行实验,实时虚拟图像在1秒内与支架实际运动同步,虚拟与实际支架姿态误差范围不超过1%。这项研究证明了这种新型组合方法的潜力,它可以有效地监测和制定有关使用液压支架的机械化矿山设备安全高效运行的决策。
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引用次数: 48
Long-term production scheduling optimization and 3D material mixing analysis for block caving mines 块状崩落矿长期生产调度优化及三维混料分析
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2019-01-04 DOI: 10.1080/25726668.2018.1563742
F. Khodayari, Y. Pourrahimian
ABSTRACT Although some scheduling optimization models can be found in the literature, few of them include material flow and the resulting dilution. In this paper, a 3D mixing methodology is proposed to be incorporated into the production schedule model. To capture horizontal and vertical mixing, different scenarios are generated based on the particles that fall into a 3D cone of movement, CoM. The proposed model is a block caving scheduling optimizer, BCSO, which includes mixing in the optimization. The BCSO was tested on a real-case block caving mine with 424 drawpoints; also, a number of production schedules were generated for the same mine using PCBC GEOVIA software. Resulting production schedules show that the BCSO can improve the NPV of the project by 2% to 4% compared to the best case generated by PCBC.
虽然在文献中可以找到一些调度优化模型,但很少有模型包括物料流和由此产生的稀释。本文提出了一种将三维混合方法纳入生产计划模型的方法。为了捕捉水平和垂直的混合,不同的场景是基于粒子落在一个三维的运动锥,CoM生成的。提出的模型是一个包含混合优化的块崩落调度优化器BCSO。在一个具有424个抽点的块状崩落矿中对BCSO进行了实际测试;此外,还使用PCBC GEOVIA软件为同一矿山生成了许多生产计划。由此产生的生产计划表明,与PCBC产生的最佳情况相比,BCSO可以将项目的NPV提高2%至4%。
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引用次数: 7
Controlling operational dilution in open-pit mining 控制露天采矿作业贫化
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2019-01-02 DOI: 10.1080/25726668.2018.1470275
Taís Renata Câmara, Ronald Scheffer Leal, R. Peroni, L. Capponi
ABSTRACT Dilution and ore loss are important factors that can affect costs and profitability of a mining operation by lowering the quantity of mineral or metal that can be produced from each ton of processed ore. When discussing open-pit mining, dilution and ore loss are sometimes assumed as fixed factors in geostatistical block models and cut-off grade calculations, without considering specific particularities of the deposit and operation. This paper proposes to quantify the dilution caused by operational inefficiency through identifying the ore blocks that are a part of the short-term plans and mapping their neighbourhood, considering the nature of the contacts and the differences in grades. This technique enables the operational dilution to be calculated. It is applicable for operations using mechanical excavation and/or blasting. The results demonstrate that operational dilution can be measured and controlled to improve the tonnage and grade reconciliation between planning and production.
贫化和矿石损失是影响采矿作业成本和盈利能力的重要因素,会降低每吨加工矿石可生产的矿物或金属的数量。在讨论露天矿开采时,有时将贫化和矿石损失假设为地质统计块模型和截止品位计算中的固定因素,而不考虑矿床和作业的特殊性。考虑到接触的性质和品位的差异,本文建议通过识别作为短期计划一部分的矿石块并绘制其邻近区域,来量化由操作效率低下引起的贫化。这种技术可以计算出操作稀释度。适用于机械开挖和/或爆破作业。结果表明,可以对作业贫化进行测量和控制,以改善计划与生产之间的吨位和品位协调。
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引用次数: 7
A stochastic hybrid simulation-optimization approach towards haul fleet sizing in surface mines 露天矿运输车队规模的随机混合仿真优化方法
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2019-01-02 DOI: 10.1080/25726668.2018.1473314
A. Moradi Afrapoli, M. Tabesh, H. Askari-Nasab
ABSTRACT Haul fleet size determination is a critical task in any surface mining operation where the material is handled using the truck-and-shovel system. Although the problem of finding the optimum haulage fleet size has been thoroughly studied, there are two important shortcomings: disregarding the effects of downstream processes on the operation and ignoring the fleet management system effects. This paper presents an integrated simulation-optimization framework to address the haul fleet size determination problem surface mines and target the two shortcomings listed above. In the developed framework, the mining operation, the processing plants, and the operational decision tools communicate with each other to find the best size of the haul fleet required to meet the production schedule. Results of the study show that the developed framework is capable of handling the operation with 13% less number of trucks than the required number of trucks suggested by deterministic calculations.
在使用卡车和铲系统处理材料的任何露天采矿作业中,运输车队规模的确定是一项关键任务。寻找最优运输车队规模的问题虽然已经得到了深入的研究,但存在两个重要的缺点:忽略了下游工序对运营的影响,忽略了车队管理系统的影响。本文提出了一种综合仿真优化框架,解决了地面地雷运输车队规模确定问题,并针对上述两个缺点进行了改进。在开发的框架中,采矿作业、加工厂和操作决策工具相互沟通,以找到满足生产计划所需的最佳运输船队规模。研究结果表明,开发的框架能够以比确定性计算建议的所需卡车数量少13%的卡车数量处理操作。
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引用次数: 16
Potential of on-board energy recovery systems to reduce haulage costs over the life of a deep surface mine 机载能量回收系统降低深露天矿生命周期内运输成本的潜力
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2018-12-14 DOI: 10.1080/25726668.2018.1554933
Petrus J. Terblanche, M. Kearney, M. Nehring, P. Knights
ABSTRACT The installation of energy recovery systems (ERSs) on-board diesel-electric mine haul trucks to capture energy when braking and re-inject stored energy on acceleration and ramp ascent, is proposed to reduce haul costs in surface mining. ERSs would add to equipment cost and reduce truck payload, reducing productivity and effectively increasing other haul-related costs. However, stored energy could reduce fuel consumption and could be used to reduce cycle time thereby improving productivity when conditions are favourable. This paper investigates how the installation of fixed size electro-mechanical flywheel (EMFW) or lithium iron phosphate (LiFePO4) based ERSs could affect the overall cost of truck haulage over the 20-year life of a metalliferous surface mine reaching 600 m deep. The simulation study suggests LiFePO4 technology can be expected to provide significantly greater haul cost reductions than the EMFW technology by reducing haul costs by 1.4–6.2% depending on the energy re-injection strategy employed.
摘要:为了降低露天采矿的运输成本,建议在柴油电动矿车上安装能量回收系统(ERSs),以在制动时捕获能量,并在加速和坡道上升时重新注入储存的能量。rs将增加设备成本,减少卡车有效载荷,降低生产率,并有效地增加其他运输相关成本。然而,储存的能量可以减少燃料消耗,并可用于减少循环时间,从而在条件有利时提高生产率。本文研究了固定尺寸的机电飞轮(EMFW)或磷酸铁锂(LiFePO4)基ERSs的安装如何影响600米深金属露天矿20年寿命期间卡车运输的总体成本。模拟研究表明,根据所采用的能量再注入策略,LiFePO4技术可以比EMFW技术显著降低运输成本,降低运输成本1.4-6.2%。
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引用次数: 5
Thermodynamic properties and explosion energy analysis of carbon dioxide blasting systems 二氧化碳爆破系统热力学性质及爆炸能分析
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2018-10-05 DOI: 10.1080/25726668.2018.1527982
Bo Ke, K. Zhou, Chaoshui Xu, G. Ren, Tingting Jiang
ABSTRACT A carbon dioxide (CO2) blasting system is a reusable non-explosive blasting product that can be used in many engineering applications. To investigate the influences of thermodynamic properties of liquid CO2 and its explosion energy during the phase transition, the pressure within the blasting tube was measured in a laboratory for a liquid CO2 blasting system. Based on the measured pressure curve, the CO2 blasting process can be divided into three stages: pressure rising stage, pressure release stage and pressure recovery stage. The evolutions of temperature, pressure, phase transition and explosion energy of the CO2 blasting system were analysed in detail in this work. The results show that the variation rate of temperature increases as the initial density of CO2 decreases. The effect of initial CO2 density on its isochoric heat capacity is also significant as the lower the initial density, the higher the peak specific heat capacity at the critical temperature. Based on the Span and Wagner CO2 equation of state and the thermodynamics of explosions, a method is proposed to calculate the explosion energy of CO2 blasting systems. This method produces more accurate and realistic results.
二氧化碳(CO2)爆破系统是一种可重复使用的非爆炸性爆破产品,可用于许多工程应用。为了研究相变过程中液态CO2热力性质及其爆炸能量的影响,在实验室对液态CO2爆破系统的爆管内压力进行了测量。根据实测压力曲线,将CO2爆破过程分为升压阶段、泄压阶段和恢复压力阶段。详细分析了CO2爆破系统的温度、压力、相变和爆炸能量的变化规律。结果表明:随着CO2初始密度的减小,温度变化率增大;初始CO2密度对其等时热容的影响也很显著,初始密度越低,临界温度峰值比热容越高。基于Span和Wagner CO2状态方程和爆炸热力学,提出了一种计算CO2爆破系统爆炸能量的方法。这种方法得到的结果更准确、更真实。
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引用次数: 9
Quantifying the influence of structure, rock mass strength and mining development of drives in squeezing ground 量化挤压地掘进对结构、岩体强度和开采发展的影响
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2018-10-02 DOI: 10.1080/14749009.2017.1409983
E. Karampinos, J. Hadjigeorgiou
ABSTRACT Squeezing ground conditions are observed in several underground hard rock mines characterized by preferential structural features. Mining drives developed in squeezing ground conditions report very large deformations over their working life. This paper reports on a long term study of the observed very large deformations in mining drives at the LaRonde and Lapa mines in north-west Quebec, Canada. This analysis followed a comprehensive instrumentation, rock mass characterization and monitoring programme at the two mines. Drive convergence measurements were analysed and employed to quantify the role of structure, strength and mining development in squeezing ground conditions. The observed levels of drive convergence were considerably higher than previously reported in other hard rock mines. This paper reports on a quantitative interpretation of the rock mass, stress and design parameters that control the degree of squeezing. These observations have significant influence for the design and mitigation of mining drives in squeezing ground conditions.
摘要对几个具有优先结构特征的地下硬岩矿山进行了挤压地表观测。在挤压地面条件下开发的采矿驱动器在其工作寿命期间报告了非常大的变形。本文报告了在加拿大魁北克省西北部的LaRonde和Lapa矿的采矿驱动中观察到的非常大的变形的长期研究。这项分析是在两个矿山进行全面仪器、岩石质量特征和监测方案之后进行的。分析并应用驱动收敛测量来量化结构、强度和采矿开发在挤压地面条件中的作用。观察到的掘进收敛水平比以前在其他硬岩矿山报道的要高得多。本文报道了控制挤压程度的岩体、应力和设计参数的定量解释。这些观测结果对挤压地面条件下采矿驱动的设计和缓解具有重要影响。
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引用次数: 3
Simultaneous stochastic optimization of an open pit gold mining complex with supply and market uncertainty 供应和市场不确定性下露天金矿综合体的同步随机优化
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2018-10-01 DOI: 10.1080/25726668.2019.1626169
Ziad Saliba, R. Dimitrakopoulos
ABSTRACT A mining complex can include multiple mines, stockpiles, waste dumps and processing facilities. Traditional optimization approaches are often based on sequential optimization of the various components in the mining complex leading to suboptimal solutions. They also do not account for uncertainty in critical inputs, resulting in misleading forecasts. This paper presents an application of a stochastic framework that simultaneously optimizes mining, destination and processing decisions for a multi-pit, multi-processor gold mining complex. The framework accounts for supply and market uncertainty via stochastic orebody and commodity price simulations as inputs to a unified optimization model. The case study notably assesses the impacts of integrating market uncertainty as input that influences all components of the production schedule. Additionally, cut-off grade decisions are determined by the simultaneous optimization process, considering material variability and operating constraints while reducing the number of a-priori decisions to be made. This approach generates solutions that capitalize on the synergies between extraction sequencing, cut-off grade optimization, blending and processing while managing and quantifying risk in strategic plans, which ultimately leads to more metal production and higher net present values.
采矿综合体可以包括多个矿山、库存、废料堆和加工设施。传统的优化方法通常是基于采矿复合体中各个组成部分的顺序优化,导致次优解。它们也没有考虑到关键投入的不确定性,从而导致误导性的预测。本文介绍了一个随机框架的应用,该框架可以同时优化多坑、多处理器金矿开采综合体的采矿、目的地和加工决策。该框架通过随机矿体和商品价格模拟作为统一优化模型的输入,考虑了供应和市场的不确定性。该案例研究特别评估了将市场不确定性作为影响生产计划所有组成部分的输入整合的影响。此外,截止等级决策由同步优化过程确定,考虑材料可变性和操作约束,同时减少需要做出的先验决策的数量。这种方法产生的解决方案充分利用了提取顺序、截止品位优化、混合和加工之间的协同作用,同时管理和量化战略计划中的风险,最终实现了更高的金属产量和更高的净现值。
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引用次数: 21
Comparison of two adopted face perpendicular preconditioning techniques 两种采用的面部垂直预处理技术的比较
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2018-09-07 DOI: 10.1080/25726668.2018.1517204
F. Sengani, Tawanda Zvarivadza, A. Adoko
ABSTRACT Face perpendicular preconditioning is one of the mechanisms used in deep gold mines to transfer stress far ahead of the face on the development ends. Although face perpendicular pre-conditioning has been implemented in gold mines, rockbursts are still considered as the most problematic issue faced by deep gold mines. This paper investigates the effectiveness of face-perpendicular preconditioning that was developed for development ends in mechanized gold mines. The investigation comprised a comparison of four face and five face-perpendicular preconditioning holes in a deep gold mine. The results of the study indicated that five face-perpendicular preconditioning is more effective than four face-perpendicular preconditioning holes. The results were validated by adequate fracturing on the mining face, improvement of fracturing in the vicinity of the sockets and rapid decrease in the hangingwall fracturing. Ground Penetrating Radar, borehole periscope, seismic monitoring systems and numerical modelling were used to validate the effectiveness of the methods.
工作面垂直预调节是深部金矿开采中采用的一种将应力传递到开发端工作面前方的机制。虽然在金矿开采中已经实现了工作面垂直预调节,但冲击地压仍然是深部金矿开采面临的最大难题。本文研究了针对机械化金矿开发终端而开发的垂直面前预处理技术的有效性。该研究包括对某深部金矿4个工作面和5个工作面垂直预处理孔的比较。研究结果表明,5个面部垂直预处理孔比4个面部垂直预处理孔更有效。通过对工作面进行充分的压裂,改善承台附近的压裂,并迅速减少上盘压裂,验证了上述结果。利用探地雷达、钻孔潜望镜、地震监测系统和数值模拟验证了方法的有效性。
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引用次数: 4
期刊
Mining Technology-Transactions of the Institutions of Mining and Metallurgy
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