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Study on the preparation and application of phenolic resin-based filling composite materials in coal mines 酚醛树脂基煤矿充填复合材料的制备及应用研究
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2021-02-25 DOI: 10.1080/25726668.2021.1891807
Yunfeng Zhang, Jinhua Wu, Xinyu Zhang, Jipeng Zhu
ABSTRACT An in situ modification method is used to synthesize a new type of phenolic resin-based composite material used to fill goafs and seal air leaks in roadways. This was followed by scanning electron microscopy, oxygen index, and compression tests. The results show that when the aluminium hydroxide, Sd-31 silicone oil and methylene chloride are added to the phenolic resin in a mass fraction ratio of 8%:5%:3%, the overall performance of the composite material is the best. Compared with unmodified phenolic resin, the oxygen index and compressive strength of thecomposite material are increased by 40.16% and 3.5 times, respectively. The maximum reaction temperature of foaming and curing is also reduced from 120.3 to 87.2°C. To verify the performance of the new material, field tests were carried out at Matigou coal mine in Gansu, China. The average air leakage rate of the working face was reduced from 12.8 to 2.1 %.
摘要采用原位改性方法合成了一种新型的酚醛树脂基复合材料,用于充填采空区和封堵巷道漏风。随后进行扫描电子显微镜、氧指数和压缩测试。结果表明,在酚醛树脂中以8%:5%:3%的质量分数添加氢氧化铝、Sd-31硅油和二氯甲烷时,复合材料的综合性能最好。与未改性的酚醛树脂相比,复合材料的氧指数和抗压强度分别提高了40.16%和3.5倍。发泡固化的最高反应温度也由120.3℃降至87.2℃。为了验证新材料的性能,在甘肃马沟煤矿进行了现场试验。工作面平均漏风率由12.8%降至2.1%。
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引用次数: 3
Geotechnical characterisation of coal tailings down the beach and constant rate of loading consolidation in a slurry consolidometer 矿浆固结计中沿滩煤尾砂的岩土特性和恒定加载固结速率
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2021-02-08 DOI: 10.1080/25726668.2021.1880351
S. Islam, David J. Williams, Chenming Zhang, M. Llano-Serna
ABSTRACT The conventional disposal of slurried tailings in a tailings storage facility (TSF) leads to the formation of a beach, on which the tailings sort hydraulically, settle, consolidate, and desiccate upon exposure. Basic geotechnical testing, such as specific gravity, Atterberg limits, and particle size distribution, found that there was no particular trend of changes in the tailings properties down the beach. The settled sediment found in a settling test was slurry-like and unsuitable for conventional oedometer testing. Constant rate of loading (CRL) consolidation testing is more representative of the continuous disposal of tailings slurry than conventional step loading. Consolidation testing in a slurry consolidometer was conducted and captured from a slurry-like to soil-like state. A slow rate of loading increased the test time, while a too quick rate of loading built up very high excess PWP. The test results showed different stages of consolidation, depending on excess PWP development and dissipation, and applied stress.
在尾矿储存设施(TSF)中,泥浆尾砂的常规处置导致形成一个滩,尾砂在滩上进行水力分类、沉降、固结和暴露后干燥。基本的岩土工程测试,如比重、阿特伯格极限和粒度分布,发现在海滩上的尾矿性质没有特别的变化趋势。沉降试验中发现的沉降沉积物呈浆状,不适合常规的粘度计试验。恒速加载(CRL)固结试验比常规的分级加载更能代表尾矿浆体的连续处置。在泥浆固结计中进行了固结试验,并从类似泥浆的状态捕获到类似土壤的状态。缓慢的加载速度增加了测试时间,而太快的加载速度会增加非常高的多余PWP。试验结果显示了不同的固结阶段,这取决于多余PWP的发展和消散,以及施加的应力。
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引用次数: 3
Modification of orientation-dependency limitation for BQD index measured from exploratory drill cores in stone quarries (a case study) 采石场勘探岩心测量BQD指标的方位依赖限制修正(以采石场为例)
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2021-02-08 DOI: 10.1080/25726668.2021.1880352
Arman Hazrathosseini, Adel Taheri
ABSTRACT Various indices, notably rock quality designation (RQD), weighted joint density (WJD), and block quality designation (BQD) have been introduced by researchers to survey joints in boreholes, each with its own advantages and disadvantages. The idea of combining WJD and BQD to use positive features of both formed the main goal of the current study, leading to the definition of an improved BQD . After joint surveys of cores drilled in Kulikosh Marble Quarry, Iran, linear regressions validated by statistical tests showed that BQD is less dependent on the drilling direction than the RQD. An empirical equation was also obtained as , with the help of which one can estimate the value of by measuring the original BQD . Taking into account the joint orientations, is logically closer to reality whereby mining engineers can assess block productivity of stone quarries more accurately.
研究人员引入了岩石质量标识(RQD)、加权节理密度(WJD)和块体质量标识(BQD)等各种指标来测量钻孔节理,每种指标都有各自的优缺点。将WJD和BQD结合起来,利用两者的积极特征,形成了当前研究的主要目标,从而定义了改进的BQD。在对伊朗Kulikosh大理石采石场钻探的岩心进行联合调查后,通过统计测试验证的线性回归表明,BQD对钻井方向的依赖程度低于RQD。得到的经验方程为,可以通过测量原始BQD来估计的值。考虑联合方向,在逻辑上更接近现实,采矿工程师可以更准确地评估采石场的块生产率。
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引用次数: 0
Catalogue of real-time instrumentation and monitoring techniques for tailings dams 尾矿坝实时仪表与监测技术目录
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2021-01-02 DOI: 10.1080/25726668.2021.1874094
Luke Clarkson, David J. Williams
ABSTRACT With ongoing catastrophic mine tailings dam failures, the hindsight revelation of poor safety records, and an increasing prevalence of public scrutiny and attention of mining operations, there is an immediate call for enhanced safety of tailings dams. Today, challenges arise in identifying and utilising the ability of monitoring systems to understand the complex performance and behaviours of these dams, reflecting on the system’s ability to predict deterioration before failure occurs. New literature, mining regulators, insurance firms, and mining practitioners are calling for increased diligence in the form of real-time monitoring: but what can the industry offer in response? This research establishes a centralisation of real-time monitoring instruments suitable for tailings dams, discussing the specifications, advantages, and disadvantages of each. An understanding of traditional instrumentation, online monitoring systems, and the value of centralised monitoring was detailed. Collaboration with suppliers discovered innovative systems which enable monitoring of different failure modes and mechanisms.
随着灾难性尾矿坝事故的不断发生,对不良安全记录的事后揭露,以及公众对采矿作业的监督和关注日益普遍,人们迫切需要提高尾矿坝的安全性。今天,在识别和利用监测系统的能力来了解这些水坝的复杂性能和行为方面出现了挑战,反映了系统在发生故障之前预测恶化的能力。新的文献、矿业监管机构、保险公司和矿业从业者都在呼吁以实时监控的形式加强尽职调查:但行业能提供什么回应?本研究建立了一套适用于尾矿坝的集中实时监测仪器,并讨论了每种仪器的规格、优缺点。详细介绍了传统仪器、在线监测系统和集中监测的价值。与供应商合作发现了能够监测不同故障模式和机制的创新系统。
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引用次数: 2
An efficient algorithm for the precedence constraint knapsack problem with reference to large-scale open-pit mining pushback design 一种求解优先约束背包问题的有效算法,可用于大型露天矿开采推退设计
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2021-01-02 DOI: 10.1080/25726668.2020.1866369
Nayan Maiti, P. Pathak, B. Samanta
ABSTRACT In this paper, a new Specific Breakpoint Algorithm (SBA), which can efficiently search appropriate breakpoints of parametric maximum-flow-related problems, is presented. The algorithm is used to solve Lagrangian Relaxed Precedence Constrained Knapsack Problem (LRPCKP) and Linear Programming Relaxed Precedence Constrained Knapsack Problem (LPRPCKP) in mine pushback design. The relaxed solutions are then processed through Rounded Topo-Sort (RoTS) heuristic to produce feasible solutions. The study results on seven bench mark datasets on Minelib for two approaches, referred here as LRPCKP-SBA and LPRPCKP-SBA, indicate that LRPCKP-SBA in spite of being faster, produces inferior quality solutions than well known BZ and CPLEX solutions. However, LPRPCKP-SBA produces a comparable quality of solutions as BZ in a computationally more efficient manner. Furthermore, the RoTS heuristics operated on relaxed solutions produce a better quality of feasible solutions than an existing technique, Expected Topo-Sort heuristic (ExTS).
提出了一种新的特定断点算法(Specific Breakpoint Algorithm, SBA),该算法能有效地搜索参数化最大流量相关问题的适当断点。将该算法应用于矿井推压设计中的拉格朗日放松优先约束背包问题(LRPCKP)和线性规划放松优先约束背包问题(LPRPCKP)。然后,通过圆角拓扑排序(RoTS)启发式方法对松弛解进行处理,得到可行解。在Minelib的7个基准数据集上对LRPCKP-SBA和LPRPCKP-SBA两种方法的研究结果表明,LRPCKP-SBA虽然速度更快,但得到的解的质量不如众所周知的BZ和CPLEX解。然而,LPRPCKP-SBA以计算效率更高的方式产生与BZ相当质量的解决方案。此外,在松弛解上操作的rot启发式比现有的期望拓扑排序启发式(期望拓扑排序启发式)技术产生更好的可行解质量。
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引用次数: 2
Impact of bulk density estimation in mine planning 容重估算在矿山规划中的影响
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2021-01-02 DOI: 10.1080/25726668.2021.1876481
Celso Reis, C. Arroyo, A. Curi, Marcelo Zangrandi
ABSTRACT The incorporation of bulk density uncertainty for Mineral Resource and Mineral Reserves (MRMR) steps is of great importance for successful mine planning process. In practice, most mining projects use an average density value for each lithological type of the deposit. However, density determinations require special attention as they directly affect the conversion of volumes to tonnages and ore grades to metal contents. The objective of this study is to measure and minimize the risks associated with the MRMR stages, including the density variability in mine planning. Traditional interpolation techniques in geostatistics were used to represent density spatial distribution in a block model, similarly to those used for grade estimation. This approach was developed and applied at a Brazilian iron ore mine. The results indicate MRMR are underestimated if density uncertainty is not considered. Mine design changes were observed, including 5% impact on the Life-of-mine (LOM) and 2% in Net Present Value (NPV).
摘要在矿产资源和矿产储量(MRMR)步骤中纳入容重不确定性对于成功的矿山规划过程至关重要。在实践中,大多数采矿项目对矿床的每种岩性类型使用一个平均密度值。但是,密度的测定需要特别注意,因为它们直接影响到体积到吨位的转换和矿石等级到金属含量的转换。本研究的目的是测量和最小化与MRMR阶段相关的风险,包括矿山规划中的密度变化。地质统计学中传统的插值技术被用于在块模型中表示密度空间分布,类似于用于品位估计的插值技术。这种方法在巴西的一个铁矿得到发展和应用。结果表明,如果不考虑密度不确定性,MRMR被低估了。观察到矿山设计变化,包括对矿山寿命(LOM)的5%影响和净现值(NPV)的2%影响。
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引用次数: 2
Simultaneous multi-sector block cave mine production scheduling considering operational uncertainties 考虑运行不确定性的多扇区块状溶洞矿同步生产调度
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2021-01-02 DOI: 10.1080/25726668.2021.1872261
Shahrokh Paravarzar, H. Askari-Nasab, Y. Pourrahimian, X. Emery
ABSTRACT The main objective of this study is to provide a practical and near-optimal mine production schedule for block caving operations considering operational uncertainty. The problem is defined in the context of goal programming optimization to meet the operational objectives, including tonnage and grade as daily production targets. The considered operational constraints include drawpoints and ore pass design, draw rate, mine production, and transportation capacities in different operational levels, tonnage and grade constraints, and mine production targets in the presence of several mining sectors. The developed model is verified and validated using historical operational data obtained from an actual block caving operation. The practicality and flexibility of the framework are examined through three different operational scenarios and compared with the real block caving operation mine plans and historical production data.
本研究的主要目的是为考虑作业不确定性的块状崩落作业提供一个实用的、接近最优的矿山生产计划。该问题是在目标规划优化的背景下定义的,以满足运营目标,包括吨位和等级作为每日生产目标。所考虑的作业限制包括抽采点和矿道设计、抽采率、不同作业水平的矿山生产和运输能力、吨位和品位限制以及存在几个采矿部门的矿山生产目标。利用实际块体崩落过程中获得的历史作业数据,对所建立的模型进行了验证。通过三种不同的作业场景,并与实际块体崩落作业方案和历史生产数据进行对比,验证了该框架的实用性和灵活性。
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引用次数: 0
Pre-ignition detection and early fire detection in mining vehicles 矿用车辆的预点火探测和早期火灾探测
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2021-01-02 DOI: 10.1080/25726668.2021.1871820
R. Hansen
ABSTRACT With an increasing demand for early detection of mining vehicle fires, the question is how an early detection could be achieved? Data from cone calorimeter tests and incident summary data were applied when analysing possible fire detection solutions on mining vehicles. Based on the tests, pre-ignition and post-ignition solutions in the cab and the engine compartment were analysed and presented. If overcoming the challenges of the environment, smoke sensors could for example be a potential pre-ignition detector in engine compartments. Based on the incident summaries, clues on detectable traces, etc., were identified and a discussion on the types of sensors for various types of vehicles and sections was provided. Fires in for example the turbo/exhaust area and engine compartment, could be detected prior to ignition using gas sensors to detect the emitted hydrocarbons or an oil mist detection system.
随着对矿用车辆火灾早期检测的需求不断增加,如何实现早期检测是一个问题。在分析采矿车辆可能的火灾探测解决方案时,应用了锥量热计试验数据和事故摘要数据。在试验的基础上,对驾驶室和发动机舱的预点火和后点火方案进行了分析和提出。如果克服了环境的挑战,烟雾传感器可以作为发动机舱内潜在的预点火探测器。根据事故总结,确定了可探测痕迹等线索,并对不同类型车辆和路段的传感器类型进行了讨论。例如,涡轮/排气区和发动机舱的火灾可以在点火前使用气体传感器检测排放的碳氢化合物或油雾检测系统进行检测。
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引用次数: 3
Impact assessment of waste screening over the life of a Brazilian bauxite mining operation 巴西铝土矿开采过程中废物筛选的影响评估
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-12-15 DOI: 10.1080/25726668.2020.1857156
Luana Teixeira Pontara Lopes, Fernando Cesar Fernandes Junior, Edmo da Cunha Rodovalho, Thammiris Mohamad El Hajj
ABSTRACT The mining sector is looking for new technologies to minimise its environmental impacts and to maximise its reserves. The need to increase the life of mines has led to investigations considering the options to maximise Brazilian bauxite mine reserves. This work evaluates the use of a flip screen in the loader bucket to recover ore from the overburden. The study investigates both the financial and technical feasibilities of this option. This device results in a decrease in the amount of waste and an increase in the life of mine. An average mass recovery of 48% is achieved. The concentration of the bauxite present in the overburden is possible using only screening and the oversized (>12.7 mm) product contains 40% of the available alumina, with less than 4% reactive silica and 0.5% organic carbon, which is acceptable for the Bayer process.
采矿业正在寻找新技术,以尽量减少对环境的影响,并最大限度地提高其储量。由于需要延长矿山的使用寿命,有关部门开始考虑将巴西铝土矿储量最大化的方案。本工作评估了在装载机铲斗中使用翻动筛从覆盖层中回收矿石。这项研究调查了这一选择的财务和技术可行性。该装置减少了矿山的浪费,提高了矿山的使用寿命。平均质量回收率为48%。仅使用筛分就可以获得覆盖层中铝土矿的浓度,超大(>12.7 mm)产品含有40%的可用氧化铝,低于4%的活性二氧化硅和0.5%的有机碳,这对于拜耳工艺是可以接受的。
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引用次数: 1
Digital hierarchical model of lumpiness of blasted rock mass 爆破岩体块度的数字层次模型
IF 1.1 Q3 MINING & MINERAL PROCESSING Pub Date : 2020-10-01 DOI: 10.1080/25726668.2020.1838775
B. Rakishev, Z. Rakisheva, A. Auezova, A. Orynbay
ABSTRACT The article describes the developed new digital hierarchical model of lumpiness of blasted rocks. It is based on a combination of classes of pieces of rock by size, taken as hierarchical levels of lumpiness of rocks, and the percentage of pieces in classes, adopted for its numerical characteristics. 7 classes of rocks by size are considered, each of which is characterized by the content of its pieces. The key component of the proposed model - the granulometric composition of the blasted rocks is determined by the block mass of the rocks, the size of the zones of intense crushing, the volume of crushed rocks due to the action of stress waves and reflected waves (I stage of explosion), detonation products (swelling effect of the explosion) (II stage of explosion), and collisions of large pieces when moving (III stage of explosion). The regularities of the formation of these explosion results are established depending on the different combination of the physicomechanical properties of the rocks of the massif, the chemophysical characteristics of the explosive used, the parameters of the explosives and the explosive method.
本文介绍了一种新的爆破岩体块度数字分层模型。它是基于岩石大小分类的组合,作为岩石块状的等级水平,以及按其数值特征采用的类别中岩石的百分比。按大小分为7类岩石,每一类岩石的特点是其碎片的含量。所提出模型的关键组成部分——被炸岩石的粒度组成,是由岩石的块状质量、强烈破碎区的大小、由于应力波和反射波的作用(爆炸的第一阶段)、爆轰产物(爆炸的膨胀效应)(爆炸的第二阶段)和大块移动时的碰撞(爆炸的第三阶段)而被破碎的岩石的体积决定的。这些爆炸结果的形成规律取决于岩体的物理力学性质、所用炸药的化学物理特性、炸药的参数和爆炸方法的不同组合。
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引用次数: 0
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Mining Technology-Transactions of the Institutions of Mining and Metallurgy
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