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Integration of simulation and dispatch modelling to predict fleet productivity: an open-pit mining case 集成仿真和调度模型预测车队生产力:一个露天采矿案例
IF 1.1 Q2 Earth and Planetary Sciences Pub Date : 2022-04-03 DOI: 10.1080/25726668.2021.2001255
Mojtaba Yeganejou, Mahdi Badiozamani, A. Moradi-Afrapoli, H. Askari-Nasab
ABSTRACT Predicting the fleet requirement based on fleet productivity estimation is one of the critical parts of a robust long-term mine plan. The dispatch logic that determines the return destination of the empty trucks is significantly important in the overall full and empty travel distances and trucks’ productivity. In this paper, a Monte-Carlo simulation model is presented to mimic the real truck-and-shovel operations and measure trucks’ productivity in terms of Tonne Per Gross Operating Hour (TPGOH). A linear programming model is integrated into the simulation model to optimize the dispatch decision through distance minimization subject to the mine’s production schedule. The historical data records of oil sands mining operations are used to validate model’s performance. The results show significant improvement over the existing mine site’s method with closely matching the real TPGOH and better estimation of the total empty travel distance, as a result of new dispatch model implementation.
基于机队生产率估算的机队需求预测是稳健的矿山长期规划的关键部分之一。确定空车返回目的地的调度逻辑对整体的满载和空车行驶距离和卡车的生产率具有重要意义。在本文中,提出了一个蒙特卡罗仿真模型来模拟真实的卡车和铲操作,并以吨每总操作小时(TPGOH)来衡量卡车的生产率。在仿真模型中引入线性规划模型,根据矿山的生产进度,通过距离最小化来优化调度决策。利用油砂开采作业的历史数据记录对模型的性能进行了验证。结果表明,新调度模型实现后,与现有的矿区调度方法相比有了明显的改进,更接近实际的TPGOH,并能更好地估计总空行距离。
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引用次数: 12
Fuzzy FMEA for the safety risk analysis of underground coal mining (a case study in Iran) 模糊FMEA在煤矿井下安全风险分析中的应用(以伊朗为例)
IF 1.1 Q2 Earth and Planetary Sciences Pub Date : 2022-04-03 DOI: 10.1080/25726668.2022.2051273
M. J. Rahimdel, A. Aryafar, Solmaz Vaziri
ABSTRACT Hazards in underground coal mines create an unsafe working environment for workers and equipment. This paper aims to analyze the safety risk in underground coal mining using an improved Failure Mode and Effect Analysis (FMEA) method. To achieve this, the causes of the main events that threaten the safety of the working environment were identified and discussed in a case study; Parvadeh Tabas coal mine, Iran. The Analytical Hierarchy Process (AHP) was applied to calculate the importance degree of each hazard. Then, the FMEA approach under the fuzzy environment was used for the safety risk analysis. Regarding the results of this study, the outburst-related hazards, failure to provide sufficient compressed air, and the electrical locomotive-related hazards have the highest level of safety risk. In this concept, it is possible to identify the leading causes of accidents and propose practical solutions to improve the safety conditions of the mine working places.
煤矿井下危害为工人和设备创造了一个不安全的工作环境。本文采用改进的失效模式与影响分析(FMEA)方法对煤矿井下开采的安全风险进行分析。为了实现这一目标,在一个案例研究中确定并讨论了威胁工作环境安全的主要事件的原因;Parvadeh Tabas煤矿,伊朗。采用层次分析法(AHP)计算各危害的重要程度。然后,采用模糊环境下的FMEA方法进行安全风险分析。根据本研究结果,与爆发有关的危险、不能提供足够的压缩空气和与电力机车有关的危险具有最高的安全风险。在这个概念中,有可能找出事故的主要原因,并提出切实可行的解决办法,以改善矿山工作场所的安全条件。
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引用次数: 4
Improving environmental conditions of a Room and Pillar underground quarry using numerical modelling of the ventilation system 利用通风系统数值模拟改善房柱式地下采石场的环境条件
IF 1.1 Q2 Earth and Planetary Sciences Pub Date : 2022-04-03 DOI: 10.1080/25726668.2021.2007335
Amir Nematollahi Sarvestani, P. Oreste, Sandro Gennaro
ABSTRACT Natural ventilation can play a significant role, which requires careful evaluation. It is necessary to adopt numerical calculation methods to study the ventilation circuit. This paper illustrates a numerical study of an underground gypsum quarry in Italy using the Ventsim computer program. Through this study, it was possible to determine the improvement interventions necessary to optimize the airflow that reaches the active sites of the mine, avoiding the risk of air recirculation in the deepest zones. A detailed analysis made it possible to detect how the planned interventions were also able to significantly improve the environmental conditions, considerably lowering the concentration of harmful gases emitted by diesel engines.
自然通风可以发挥重要作用,需要仔细评估。采用数值计算方法对通风回路进行研究是必要的。本文利用Ventsim软件对意大利某地下石膏场进行了数值模拟。通过这项研究,可以确定必要的改进干预措施,以优化到达矿山活动区域的气流,避免最深区域的空气再循环风险。通过详细的分析,可以发现计划的干预措施如何也能够显著改善环境条件,大大降低柴油发动机排放的有害气体浓度。
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引用次数: 2
Monitoring rock movement and—controlling ore loss and dilution associated with blasting at Geita and North Mara Gold mines, Tanzania 监测岩石运动,控制与爆破有关的Geita和North Mara金矿的矿石损失和稀释
IF 1.1 Q2 Earth and Planetary Sciences Pub Date : 2022-04-03 DOI: 10.1080/25726668.2022.2046684
Stephen P. Magohe, Nice Shoo, Emilia Mapogha, C. Kinabo, Conrad Chambulikazi
ABSTRACT We present findings from a blast movement monitoring research conducted as a part of mine to mill campaign at the Geita Gold Mine—and additional data from blast monitoring practices at North Mara Gold Mine. These include measurement of the blast-induced rock movement and perimeter translation after blast derived from a blast shot at Nyankanga pit (Geita Gold Mine) and three other shots at the Nyabirama pit (North Mara Gold Mine). Using Blast Movement Technology, 34 movement-monitoring balls installed in 13 blast-monitoring boreholes made possible estimation of the average vertical and horizontal ore movements in the studied blast shots. Recorded ore movement estimates average horizontal and vertical movements of 3.69 and 1.56 m, respectively, at the Nyabirama pit and average horizontal and vertical movements of 4.5 and 2.48 m, respectively, at the Nyankanga pit. Based on the estimated material movements, zones of ore losses and dilution are established and new dig lines are proposed from successful ore block translation in all blast shots.
本文介绍了Geita金矿从矿山到矿山的爆破运动监测研究结果,以及北玛拉金矿爆破监测实践的额外数据。这些测量包括在Nyankanga矿(Geita金矿)和Nyabirama矿(North Mara金矿)的另外三次爆炸中测量爆炸引起的岩石运动和爆炸后的周长平移。利用爆破移动技术,在13个爆破监测钻孔中安装了34个移动监测球,可以估计所研究爆破中矿石的平均垂直和水平移动。记录的矿石移动估计,Nyabirama矿平均水平和垂直移动分别为3.69米和1.56米,Nyankanga矿平均水平和垂直移动分别为4.5米和2.48米。根据估计的物质移动,建立了矿石损失贫化带,并根据所有爆破中成功的矿块平移提出了新的掘进线。
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引用次数: 0
Constructing a high-precision virtual scene of mining equipment and coal seam roof and floor using actual mining data 利用实际开采数据,构建了采煤设备与煤层顶板的高精度虚拟场景
IF 1.1 Q2 Earth and Planetary Sciences Pub Date : 2022-01-02 DOI: 10.1080/25726668.2021.1974216
Cui Tao, Xie Jiacheng, Xuewen Wang, Zhang Xin, Li Suhua, Dong Mengyao
ABSTRACT This paper proposes a method of constructing a high-precision virtual scene of mining equipment, coal seam roof and floor using actual mining data to meet the industry’s visualisation demands. By analysing the relationships between the shearer, scraper conveyor and coal seam, four kinds of coal seam floor construction methods are established on the basis of the shearer’s running track, the cutting track, the running track of the supporting slipper and the shape of scraper conveyor. The virtual operation scene of the mining and transportation equipment is built in Unity3D to achieve a collaborative operation in a complex coal seam environment. By comparing the actual pitch angle with the virtual pitch angle of the shearer, it is found that the running track of the supporting slipper can better reflect the change trend of the coal seam floor. This method improves the accuracy of the virtual simulation of mining and transportation equipment and provides technical support for its virtual monitoring.
摘要:本文提出了一种利用实际开采数据构建采矿设备、煤层顶板、底板高精度虚拟场景的方法,以满足行业可视化需求。通过分析采煤机、刮板输送机与煤层之间的关系,根据采煤机的运行轨迹、截割轨迹、支承滑靴运行轨迹和刮板输送机的形状,建立了4种煤层底板施工方法。在Unity3D中构建采运设备的虚拟作业场景,实现复杂煤层环境下的协同作业。通过对采煤机实际螺距角与虚拟螺距角的比较,发现支撑滑靴的运行轨迹更能反映煤层底板的变化趋势。该方法提高了矿山运输设备虚拟仿真的准确性,为矿山运输设备的虚拟监控提供了技术支持。
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引用次数: 1
Rib scaling and the stability of coal pillars 肋结垢与煤柱稳定性
IF 1.1 Q2 Earth and Planetary Sciences Pub Date : 2022-01-02 DOI: 10.1080/25726668.2021.1986968
R. Seedsman
ABSTRACT The prediction of the depth of fracturing in the sides of underground excavations in coal seams is needed to determine the requirements for rib support and to assess pillar stability. The prediction requires consideration of how coal strength is determined and extrapolated to the mine scale and how stresses are redistributed around excavations in bedded coal masses. The impact of bedding in a stress analysis can be examined by adopting transverse isotropy and this results in much lower confining stresses in the horizontal plane and much higher vertical stresses close to the excavation boundary. The extent of rib scaling can be derived if the bedded coal is modelled as a brittle material. For coal pillars, the depth of scaling may be sufficient to have a material impact on their effective width and hence stability. The specification of rib support needs to consider how the failed coal may subsequently collapse.
摘要煤层地下掘进侧壁压裂深度预测是确定肋支撑要求和评价矿柱稳定性的重要依据。预测需要考虑煤的强度如何确定和外推到矿井规模,以及层状煤体中应力如何在开挖周围重新分布。在应力分析中,层理的影响可以通过采用横向各向同性来检验,这导致水平面上的围应力要低得多,而靠近开挖边界的垂直应力要高得多。如果将层状煤模型化为脆性材料,则可以推导出肋结垢的程度。对于煤柱而言,结垢深度可能足以对其有效宽度产生实质性影响,从而影响其稳定性。肋支撑的规范需要考虑破坏后煤的坍塌情况。
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引用次数: 2
Computer-aided design of rational parameters for the location of blasthole charges in horizontal underground development 地下水平开发炮眼就位合理参数的计算机辅助设计
IF 1.1 Q2 Earth and Planetary Sciences Pub Date : 2022-01-02 DOI: 10.1080/25726668.2021.1977903
B. Rakishev, A. Orynbay, A. B. Mussakhan, A. I. Tuktibayev
ABSTRACT The article substantiates a stage-by-stage physical model of destruction of a real rock mass. On its basis, the key results of an explosion in a solid medium were determined: the strength characteristic of rocks under conditions of all-round explosive loading, the relative limiting radius of the blast cavity, the radii of the zones of fine crushing and radial cracks, and the principle of the rational arrangement of charges in the blasted block was formulated. Using this principle, an analytical method has been developed for determining the rational parameters of the location of charges in the face of preparatory workings and their computer-aided design. Experimental explosions carried out in the underground mines of Kazakhmys Corporation LLP confirmed the operability of the proposed automated design of drilling and blasting operations in horizontal underground workings. The proposed results are in good agreement with the data presented in the works of a number of world authors.
本文建立了一个真实岩体逐级破坏的物理模型。在此基础上,确定了固体介质中爆炸的关键结果:全方位爆炸载荷条件下岩石的强度特性、爆炸空腔的相对极限半径、细破碎区和径向裂纹区的半径,以及爆破块体中合理布放装药的原则。利用这一原理,开发了一种分析方法,用于确定准备工作中装药位置的合理参数及其计算机辅助设计。在Kazakhmys公司地下矿山进行的试验爆炸证实了拟议的水平地下钻井和爆破作业自动化设计的可操作性。所提出的结果与世界上许多作者的作品中提供的数据很好地一致。
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引用次数: 1
A hybrid extraction level layout design for block caving 块状崩落开采混合抽采水平布置设计
IF 1.1 Q2 Earth and Planetary Sciences Pub Date : 2022-01-02 DOI: 10.1080/25726668.2021.1992980
Rene Le-Feaux, R. Castro, D. Cortez, R. Gómez, Diego Silva
ABSTRACT The most widely used production level layouts in block cave mines have been the El Teniente and Herringbone. However, these patterns face some challenges that can be improved, such as reducing LHD cycle times, improved pillar geometries for a better production level stability and enhancements in time and cost during construction. In that context, this work proposes a hybrid extraction level design for Block Caving, integrating productivity and geometry to achieve a balance based on experience and theory. A methodology is proposed to compare with El Teniente layout in terms of constructability, ground support, and main operational parameters. The results indicate that a hybrid layout offers advantages compared to the El Teniente layout based on the area and input variables analysed. Although further studies are recommended for industrial validation, the results obtained here show that the proposed layout is feasible and has the potential to be applied in block cave mining.
块状溶洞矿山中应用最广泛的生产水平布局是El Teniente和Herringbone。然而,这些模式面临着一些可以改进的挑战,例如减少LHD循环时间,改进柱的几何形状以获得更好的生产水平稳定性,以及在施工过程中提高时间和成本。在此背景下,本文提出了一种块体崩落开采的混合开采水平设计,将生产力和几何形状结合起来,以实现经验和理论的平衡。提出了一种在可施工性、地面支撑和主要操作参数方面与El Teniente布局进行比较的方法。结果表明,基于分析的面积和输入变量,混合布局比El Teniente布局具有优势。虽然需要进一步的研究来进行工业验证,但本文的结果表明,所提出的布置是可行的,具有在块状洞室开采中应用的潜力。
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引用次数: 1
Effect of temperature variation on the behaviour of Bushveld rocks: comparison of laboratory test and numerical modelling results 温度变化对Bushveld岩石行为的影响:实验室试验和数值模拟结果的比较
IF 1.1 Q2 Earth and Planetary Sciences Pub Date : 2021-10-02 DOI: 10.1080/25726668.2021.1985885
G. Oniyide, H. Yilmaz, E. Nordlund
ABSTRACT This paper presents the result of the research carried out on the effect of temperature on the Bushveld Igneous Complex (BIC), South Africa. The BIC has high virgin rock temperature. If the platinum mines advance to ultra-deep levels, then the virgin rock temperature at a depth of 5 km will be approximately 140°C. Hence, there is a need to improve the understanding of the behaviour of rock under high temperatures. Five rock types were tested in a 2600 kN servo-controlled testing machine. The testing was done at a controlled loading rate and a confining pressure 0, 10, and 30 MPa within temperature range of 20–140°C. Comparison was made between the results obtained from the laboratory experiments and numerical modelling. It was observed from the stress–strain behaviour of the samples that an increase in temperature results in the reduction of the Young’s modulus and peak strength.
摘要本文介绍了温度对南非Bushveld火成岩杂岩(BIC)影响的研究结果。BIC具有较高的原始岩石温度。如果铂矿推进到超深水平,那么5公里深处的原始岩石温度将达到约140℃。因此,有必要提高对高温下岩石行为的理解。在一台2600 kN伺服试验机上对5种岩石类型进行了试验。测试在20-140℃的温度范围内,在控制加载速率和围压0,10和30 MPa下进行。将室内实验结果与数值模拟结果进行了比较。从试样的应力-应变行为观察到,温度的升高导致杨氏模量和峰值强度的降低。
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引用次数: 0
Design of blasting patterns to induce effective caving in continuous miner depillaring panel – a case study 煤矿连续脱柱盘有效崩落爆破模式设计——以煤矿连续脱柱盘为例
IF 1.1 Q2 Earth and Planetary Sciences Pub Date : 2021-10-02 DOI: 10.1080/25726668.2021.1959750
P. Pal Roy, C. Sawmliana, R. Singh
ABSTRACT An innovative scheme of induced caving by blasting was adopted in the depillaring continuous miner panel CM1 of Jhanjra Colliery of Eastern Coalfields Limited, a subsidiary of Coal India Limited. Initially, the blasting pattern was designed with respect to underground workings and later with respect to the surface, vertically above the panel, to facilitate effective caving. The natural caving was delayed due to the presence of three hard-rock beds of more than 5000 cavability index in the immediate roof of the R-VI seam in addition to the oversized left-out standing pillars kept during coal extraction in the panel, which provided extra supports to the hanging roof-rock in the goaf. To mitigate the situation, the design parameters were meticulously planned and implemented for successful blasting operations, which led to effective caving in the goaf and enabled successful extraction of the coal from the panel maintaining the required level of safety and productivity.
印度煤炭有限公司下属东部煤田有限公司Jhanjra煤矿CM1脱柱连续采煤盘采用了爆破诱导崩落的创新方案。一开始,爆破模式是针对地下工程设计的,后来是针对地表,垂直于面板上方设计的,以促进有效的崩落。由于R-VI煤层直接顶板存在3个可溶性指数超过5000的硬岩层,再加上采空区采煤时保留的超大留立矿柱,为采空区上顶岩层提供了额外的支撑,导致自然垮落延迟。为了缓解这种情况,设计人员对设计参数进行了精心规划,并实施了成功的爆破作业,从而实现了采空区的有效崩落,并成功地从底板中提取了煤,保持了所需的安全和生产力水平。
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引用次数: 2
期刊
Mining Technology-Transactions of the Institutions of Mining and Metallurgy
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