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APPLICATION OF THERMAL PLASMA ENERGY FOR PRODUCING GLASS-CRYSTALLINE MATERIALS 应用等离子体热能生产玻璃晶体材料
Pub Date : 2023-07-01 DOI: 10.14489/glc.2023.07.pp.009-016
V. A. Vlasov, G. Volokitin, N. Skripnikova, V. A. Ushkov, M. Bruyako, D. A. Zorin
The characteristics of glass-ceramic materials obtained using thermal plasma have been studied. The effect of TPP ash on the properties of glass-ceramic materials should be taken into account. Samples with a mass content of ash of 70 % were obtained. They have the following characteristics: compressive strength 530 MPa, flexural strength 110 MPa, density 3000 kg/m3.
对利用热等离子体获得的玻璃陶瓷材料的特性进行了研究。应考虑到热等离子灰对玻璃陶瓷材料特性的影响。我们获得了灰分含量为 70% 的样品。它们具有以下特性:抗压强度 530 兆帕、抗弯强度 110 兆帕、密度 3000 千克/立方米。
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引用次数: 0
JOINT PROCESSING OF QUARTZ-LEUCOXENE CONCENTRATE AND BRUCITE CONTAINING WASTE FROM THE PRODUCTION OF REFRACTORY MATERIALS TO OBTAIN COMPLEX COAGULANTS 联合处理石英白矾土精矿和耐火材料生产过程中产生的含青金石的废料,以获得复合混凝剂
Pub Date : 2023-07-01 DOI: 10.14489/glc.2023.07.pp.043-049
E. N. Kuzin
The volumes of large-tonnage mineral waste generation cause serious concern from the side of environmental supervision. Most of the mineral waste is a valuable secondary raw material, but the lack of integrated technologies for their processing significantly slows down their processing. As part of the work, an assessment was made of the possibility of joint processing of quartz-leucoxene concentrate (waste from the oil production process) and brucite-containing waste from the production of refractories. Joint pyrometallurgical processing of two waste products made it possible to obtain magnesium titanium, a valuable product for various industries. Hydrometallurgical processing of magnesium titanate made it possible to obtain a complex magnesium-titanium-containing coagulant, which showed extremely high efficiency in the process of treating wastewater with a high pH level (concrete mixing unit). The use of a complex reagent, in addition to increasing the cleaning efficiency (reducing residual concentrations of pollutants), made it possible to reduce reagent costs and intensify the processes of sedimentation and filtration of coagulation sludge (simplification of the instrumental scheme).
大吨位矿物废料的产生量引起了环境监管方面的严重关切。大部分矿产废料都是有价值的二次原材料,但由于缺乏综合处理技术,其处理速度大大降低。作为工作的一部分,对联合加工石英-白芴精矿(石油生产过程中产生的废料)和耐火材料生产过程中产生的含青金石废料的可能性进行了评估。对这两种废料进行联合火法冶金加工后,可以获得镁钛,这是一种对各行各业都很有价值的产品。对钛酸镁进行湿法冶金处理,可以获得一种含镁钛的复合混凝剂,这种混凝剂在处理 pH 值较高的废水(混凝土搅拌装置)过程中显示出极高的效率。使用复合试剂,除了提高净化效率(降低污染物的残留浓度)外,还可以降低试剂成本,强化混凝污泥的沉淀和过滤过程(简化仪器方案)。
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引用次数: 0
METHODS OF FORMING COMPLEX PROFILE PRODUCTS FROM HEAT-RESISTANT CERAMIC MATERIALS BASED ON SILICON CARBIDE 用基于碳化硅的耐热陶瓷材料成型复杂型材产品的方法
Pub Date : 2023-07-01 DOI: 10.14489/glc.2023.07.pp.017-024
M. Markov, A. N. Belyakov, D. A. Dyuskina, A. G. Chekuryaev, A. Bykova, S. Perevislov, A. Kashtanov
The possibility of obtaining complex-shaped mechanical engineering products based on reaction-sintered silicon carbide using two methods - mechanical processing of polymerized blanks before sintering and hot slip molding under pressure, has been studied. The obtained silicon carbide ceramic materials are characterized by a low density of about 3.04…3.07 g/cm3, a porosity of ? 1 % and a bending strength of 320…360 MPa. Materials based on silicon carbide modified with boron carbide have a density of 2.72 g/cm3, a porosity of about 1 % and a bending strength of 280 MPa.
研究人员采用两种方法(烧结前聚合坯料的机械加工和加压热滑成型)获得了基于反应烧结碳化硅的复杂形状机械工程产品。获得的碳化硅陶瓷材料的特点是密度低,约为 3.04...3.07 g/cm3,孔隙率为 1%,抗弯强度为 320...360 兆帕。用碳化硼改性的碳化硅材料的密度为 2.72 克/立方厘米,孔隙率约为 1%,弯曲强度为 280 兆帕。
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引用次数: 0
SYNTHESIS OF A FRIT FOR OBTAINING ENAMEL COATING OF STEEL PIPES BY THE METHOD OF INDUCTION HEATING 通过感应加热法合成用于获得钢管珐琅涂层的熔块
Pub Date : 2023-07-01 DOI: 10.14489/glc.2023.07.pp.035-042
V. Y. Borovoy, O. V. Kazmina, V. V. Shekhovtsov
The paper presents the results of a study of the processes of glass formation during the production of a frit by the method of induction heating. According to X-ray phase analysis, the resulting frit is completely amorphous. The frit meets the standard requirements for a 45 mm flow and a thermal expansion coefficient of 120?10–7 K–1. The enamel coating has a high chemical resistance to acids and alkalis. A comparative analysis of frit synthesis in a laboratory electric furnace using an induction heating device showed that the duration of frit induction heating is halved, energy consumption is reduced by 23 %, and the process efficiency is increased four times on average.
本文介绍了通过感应加热法生产熔块过程中玻璃形成过程的研究结果。根据 X 射线相分析,生产出的熔块完全是无定形的。熔块符合 45 毫米流量和 120?10-7 K-1 热膨胀系数的标准要求。搪瓷涂层具有很高的耐酸碱化学性。使用感应加热装置在实验室电炉中合成熔块的对比分析表明,熔块感应加热的持续时间缩短了一半,能耗降低了 23%,工艺效率平均提高了四倍。
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引用次数: 0
HIGH-TEMPERATURE CERAMOVERMICULITE THERMAL INSULATION ON A WOLLASTONITE BUNDLE 硅灰石束上的高温陶瓷保温材料
Pub Date : 2023-07-01 DOI: 10.14489/glc.2023.07.pp.025-034
A. Rodin, A. A. Ermakov, V. M. Kyashkin, N. Rodina, V. T. Erofeev
Ceramovermiculite thermal insulation on a wollastonite bundle was obtained from chalk, diatomite and expanded vermiculite by the method of solid-phase synthesis of components. The influence of the granulometric composition of expanded vermiculite, as well as the composition of the charge on the phase composition, physical, mechanical and thermophysical properties of ceramic materials has been studied. The main crystalline phase of ceramic samples is biotite and wollastonite. The developed ceramovermiculite thermal insulation has an apparent density from 310 to 510 kg/m3 and can be operated at temperatures up to 1050 °C inclusive. The developed materials can be used as refractory thermal insulation of industrial furnaces, equipment, etc.
通过组分固相合成法,从白垩、硅藻土和膨胀蛭石中获得了硅灰石束上的陶瓷保温材料。研究了膨胀蛭石的粒度组成以及电荷组成对陶瓷材料的相组成、物理、机械和热物理性能的影响。陶瓷样品的主要晶相是生物沸石和硅灰石。所开发的陶瓷蛭石隔热材料的表观密度为 310 至 510 千克/立方米,工作温度可达 1050 摄氏度(含 1050 摄氏度)。所开发的材料可用作工业炉、设备等的耐火隔热材料。
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引用次数: 0
STUDY OF THE STRUCTURAL AND MECHANICAL PROPERTIES OF SAMPLES BASED ON MAGNESIUM OXIDE FORMED IN THE PROCESS OF POLYMERIZATION OF ORGANIC BINDER 基于有机粘合剂聚合过程中形成的氧化镁样品的结构和机械性能研究
Pub Date : 2023-07-01 DOI: 10.14489/glc.2023.07.pp.050-056
A. N. Smirnov, S. A. Krylova, D. A. Gorlenko, E. E. Kuzmina, D. Alekseev
The article presents the results of a study of the influence of humidity, oxygen on the formation of the structure and strength properties of products based on magnesium oxide and organic binder SFPR-054. It has been established that carrying out the polymerization process at a temperature of 25 ?C without access to air increases the strength of the samples by about 5 times compared to samples polymerized in dry form at a temperature of 300 ?C. The obtained results suggest that the increase in the structural and mechanical properties of products based on magnesium oxide will be facilitated by the moistening of the mixture, the settling of the pressed product and the polymerization process in an oxygen-free environment or in an atmosphere of water vapor.
文章介绍了湿度、氧气对基于氧化镁和有机粘合剂 SFPR-054 的产品的结构形成和强度特性的影响的研究结果。研究结果表明,在温度为 25 摄氏度、不接触空气的条件下进行聚合过程,与在温度为 300 摄氏度的条件下以干燥形式聚合的样品相比,样品的强度提高了约 5 倍。所得结果表明,混合物的湿润、压制产品的沉淀以及在无氧环境或水蒸气环境中的聚合过程,都有助于提高以氧化镁为基础的产品的结构和机械性能。
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引用次数: 0
FEATURES IN MICROSTRUCTURE AND THERMOELECTRIC PROPERTIES OF THE COMPOSITES Bi2Te2,7Se0,3+Fe WITH FILLER INCLUSIONS OF CORE-SHELL TYPE 含有芯-壳型填料的 Bi2Te2,7Se0,3+Fe 复合材料的微观结构和热电特性特征
Pub Date : 2023-06-01 DOI: 10.14489/glc.2023.06.pp.060-068
A. Vasil'ev, O. N. Ivanov, M. Yaprintsev, M. Zhezhu
Purpose of this work is to establish the features in the microstructure and thermoelectric properties of composites consisting of Bi2Te2.7Se0.3-based matrix and a Fe filler. The composition with a filler content of 0.3 wt. % Fe has a higher thermolectric figure of merit as compared to the Bi2Te2.7Se0.3 matrix. For this composition, the maximum value of ZT reaches ~0.75, while for Bi2Te2.7Se0.3 ZT does not exceed ~0.63. Thus, in the composite of the Bi2Te2.7Se0.3 + Fe system, the thermoelectric figure of merit can be increased by about 20 %.
这项研究的目的是确定由基于 Bi2Te2.7Se0.3 的基体和铁填料组成的复合材料在微观结构和热电性能方面的特征。与 Bi2Te2.7Se0.3 基体相比,铁填料含量为 0.3 wt. % 的复合材料具有更高的热电性能。这种成分的 ZT 最大值达到 ~0.75,而 Bi2Te2.7Se0.3 的 ZT 不超过 ~0.63。因此,在 Bi2Te2.7Se0.3 + Fe 体系的复合材料中,热电功勋值可提高约 20%。
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引用次数: 0
ENVIRONMENTAL ASPECTS OF THE USE OF BATTLE GLASS FOR THE PRODUCTION OF GLASS CONCRETE 使用战斗玻璃生产玻璃混凝土的环境问题
Pub Date : 2023-06-01 DOI: 10.14489/glc.2023.06.pp.030-040
N. Min’ko, V. Bessmertny, M. A. Bondarenko, N. M. Zdorenko, E. Isaenko, E. E. Tarasova, A. V. Makarov, A. V. Cherkasоv
The technology of glass concrete based on dispersed container and sheet glass has been developed. It is shown that when Portland cement and cullet are ground together, when a specific surface area of 5890 – 6450 cm2/g and a particle size of 3.4 – 3.6 microns with a dispersed glass content in the composite of 20 – 50 wt. % with hyperplasticizer glass concrete corresponds to class B30 – B40, which meets the requirements of regulatory documents. The microstructure of glass concrete and the features of its dehydration when heated to 1000 °C investigated. Using X-ray phase analysis, it was found that sodium-calcium hydroaluminosilicates such as gmelenite and thomsonite are formed in glass concrete.
基于分散容器和片状玻璃的玻璃混凝土技术已经开发出来。研究表明,当波特兰水泥和碎玻璃一起研磨时,当比表面积为 5890 - 6450 cm2/g,粒径为 3.4 - 3.6 微米,复合材料中分散玻璃含量为 20 - 50 wt.%,并使用增塑剂时,玻璃混凝土的等级为 B30 - B40,符合法规文件的要求。研究了玻璃混凝土的微观结构及其在加热至 1000 °C 时的脱水特征。通过 X 射线相分析发现,玻璃混凝土中形成了钠钙氢铝硅酸盐,如格麦仑石和汤姆逊石。
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引用次数: 0
APPLICATION OF SILICON CARBIDE SAND IN THE TECHNOLOGY OF PROCESSING THE REVERSE SIDE OF SILICON TRANSISTOR STRUCTURES 碳化硅砂在硅晶体管结构反面加工技术中的应用
Pub Date : 2023-06-01 DOI: 10.14489/glc.2023.06.pp.069-072
A. R. Shakhmayeva, E. Kazalieva
A method is proposed for processing the reverse side of silicon transistor structures before the metal deposition process and obtaining contact to the collector of the transistor being formed. The parameters of the surface roughness of the silicon surface treated with carbide–silicon sand are studied in order to improve the adhesive properties before spraying the contact to the collector region of the transistor.
本文提出了一种方法,用于在金属沉积工艺之前处理硅晶体管结构的反面,并获得与正在形成的晶体管集电极的接触。研究了经碳化硅砂处理的硅表面粗糙度参数,以便在向晶体管集电极区域喷涂触点之前改善粘合性能。
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引用次数: 0
CERAMIC MATERIALS OF A GIVEN PHASE COMPOSITION BASED ON HYDROXYAPATITE POWDER TREATED IN SOLUTIONS OF AMMONIUM, SODIUM AND POTASSIUM DIHYDROPHOSPHATES 在二氢磷酸铵、钠和钾溶液中处理过的羟基磷灰石粉末的特定相组成的陶瓷材料
Pub Date : 2023-06-01 DOI: 10.14489/glc.2023.06.pp.041-053
T. V. Safronova, Z. Zhao, J. Li, M. Kaimonov, T. Shatalova, Y. Filippov, T. V. Filippova, O. T. Gavlina, V. S. Vlasenko, A. V. Knotko
Powders of hydroxyapatite (HA) Ca10(PO4)6(OH)2 treated in 0.25M aqueous solutions of ammonium NH4H2PO4, sodium NaH2PO4 and potassium KH2PO4 dihydrophosphates for 1 hour under stirring were used for ceramics production. According to the XRD data, there was no changes in the phase composition of the powders after such treatment. After firing in the range of 900 – 1100 ?С, the phase composition of ceramics based on HA Ca10(PO4)6(OH)2 powder treated with an aqueous solution of NH4H2PO4 included ?-tricalcium phosphate ?-Ca3(PO4)2 and HA Ca10(PO4)6(OH)2; The phase composition of ceramics based on HA Ca10(PO4)6(OH)2 powder treated with NaH2PO4 aqueous solution included sodium-substituted tricalcium phosphate Ca10Na(PO4)7 and HA Ca10(PO4)6(OH)2; the phase composition of ceramics based on HA Ca10(PO4)6(OH)2 powder treated with an aqueous solution of KH2PO4 included potassium-substituted tricalcium phosphate Ca10K(PO4)7 and HA Ca10(PO4)6(OH)2. The formation of biphasic ceramics occurred due to a decrease in the molar ratio Ca/P of HA powder after treatment in aqueous solutions of ammonium NH4H2PO4, sodium NaH2PO4 and potassium KH2PO4 dihydrophosphates. HA-particle surface adsorption of cations and anions from the solution, slight dissolution of HA in solutions of dihydrophosphates with acidic pH, as well as ion exchange of cations and anions of HA for cations and anions from solutions, were possible processes providing change in the ratio of cations and anions in the HA powder. The resulting ceramic composites contain biocompatible phases, and can be recommended for the creation of bone implants.
将羟基磷灰石(HA)Ca10(PO4)6(OH)2 粉末在 0.25M 的 NH4H2PO4 铵、NaH2PO4 钠和 KH2PO4 钾二氢磷酸盐水溶液中搅拌处理 1 小时后,用于陶瓷生产。根据 XRD 数据,经过这种处理后,粉末的相组成没有发生变化。用 NH4H2PO4 水溶液处理 HA Ca10(PO4)6(OH)2 粉末后,在 900 - 1100 °C的范围内焙烧,陶瓷的相组成包括磷酸三钙、磷酸二氢钙和磷酸钙钙。-用 NaH2PO4 水溶液处理基于 HA Ca10(PO4)6(OH)2 粉末的陶瓷的相组成包括钠取代磷酸三钙 Ca10Na(PO4)7 和 HA Ca10(PO4)6(OH)2;用 KH2PO4 水溶液处理的基于 HA Ca10(PO4)6(OH)2 粉末的陶瓷的相组成包括钾代磷酸三钙 Ca10K(PO4)7 和 HA Ca10(PO4)6(OH)2。在 NH4H2PO4 铵、NaH2PO4 钠和 KH2PO4 二氢磷酸钾水溶液中处理后,由于 HA 粉末的 Ca/P 摩尔比降低,形成了双相陶瓷。HA 颗粒表面对溶液中阳离子和阴离子的吸附、HA 在酸性 pH 值的二氢磷酸盐溶液中的轻微溶解,以及 HA 的阳离子和阴离子与溶液中阳离子和阴离子的离子交换,都是改变 HA 粉末中阳离子和阴离子比例的可能过程。由此产生的陶瓷复合材料含有生物相容性相,可推荐用于制作骨植入物。
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引用次数: 0
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