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The Innovative Post-Weld Finishing Method and Non-Standard Cutting Tool for Carrying Out this Method 创新的焊后加工方法和用于实施该方法的非标准切割工具
IF 0.7 Q3 Engineering Pub Date : 2023-12-30 DOI: 10.2478/ama-2024-0003
Olha Dvirna
Abstract The most common method of post-weld finishing is grinding with an abrasive tool. This finishing method leads to the occurrence of faults on the treated surface: locations missed or hardened twice, structural notches and stretching residual stress in the surface layer. The faults mentioned lead to the creation and development of ordinary as well as fatigue cracks, seizing or other damage. In addition, grinding is a process that often involves manual labour, which significantly increases the time required for finishing the procedure. Moreover, it is impossible to automate this process. Also, grinding is a process that is damaging for both people and the environment. In contrast to grinding and other processes of post-weld surface finishing, the innovative method, which is the subject of this article, does not have the faults and inconveniences of the previously mentioned techniques. The post-weld surface finishing method by moving of the innovative multi-edge cutting tool along the weld bead is presented in this article. In this method, machining allowance is treated as the weld bead height, which is flush-removed with the base material in one step during one pass of the cutting tool. The adjacent teeth height of changing and increasing according to the direction of feed and the difference in height between the first and last teeth are equal to the weld bead height. The number of cutting teeth necessary to flush-finish the weld bead with the base metal surface depends on the difference in the first and last teeth height and how it is divided. The tooth length is greater than half of the distance between the adjacent cutting teeth, which enables finishing the heterogeneous post-weld surface with many defects and increased hardness. The innovative method is characterised by short machining time of the weld bead and provides an accurate, efficient and economical process.
摘要 最常见的焊后表面处理方法是使用研磨工具进行打磨。这种精加工方法会导致处理后的表面出现缺陷:位置遗漏或两次硬化、结构缺口和表层残余应力拉伸。这些缺陷会导致普通裂纹、疲劳裂纹、咬合或其他损坏的产生和发展。此外,磨削是一项通常需要手工操作的工序,这大大增加了完成该工序所需的时间。此外,该工序不可能实现自动化。而且,磨削对人和环境都有损害。与打磨和其他焊后表面处理工艺相比,本文所讨论的创新方法没有上述技术的缺点和不便之处。本文介绍了通过沿焊缝移动创新型多刃刀具来进行焊后表面精加工的方法。在这种方法中,加工余量被视为焊缝高度,在切削工具的一次通过中,焊缝高度与母材一起被一步清除。根据进给方向变化和增加的相邻切削齿高度以及首齿和尾齿之间的高度差等于焊缝高度。使焊缝与母材表面齐平所需的切割齿数取决于首齿和尾齿的高度差及其划分方式。切割齿长度大于相邻切割齿之间距离的一半,这样就能加工出缺陷较多、硬度较高的异质焊后表面。这种创新方法的特点是焊缝加工时间短,加工过程精确、高效、经济。
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引用次数: 0
An Adaptive PID Control System for the Attitude and Altitude Control of a Quadcopter 用于四旋翼飞行器姿态和高度控制的自适应 PID 控制系统
IF 0.7 Q3 Engineering Pub Date : 2023-12-30 DOI: 10.2478/ama-2024-0004
Leszek Cedro, Krzysztof Wieczorkowski, A. Szcześniak
Abstract In adaptive model-based control systems, determining the appropriate controller gain is a complex and time-consuming task due to noise and external disturbances. Changes in the controller parameters were assumed to be dependent on the quadcopter mass, which was the process variable. A nonlinear model of the plant was used to identify the mass, employing the weighted recursive least squares (WRLS) method for online identification. The identification and control processes involved filtration using differential filters, which provided appropriate derivatives of signals. Proportional integral derivative (PID) controller tuning was performed using the Gauss–Newton optimisation procedure on the plant. Differential filters played a crucial role in all the developed control systems by significantly reducing measurement noise. The results showed that the performance of classical PID controllers can be improved by using differential filters and gain scheduling. The control and identification algorithms were implemented in an National Instruments (NI) myRIO-1900 controller. The nonlinear model of the plant was built based on Newton’s equations.
摘要 在基于模型的自适应控制系统中,由于噪声和外部干扰,确定适当的控制器增益是一项复杂而耗时的任务。假定控制器参数的变化取决于作为过程变量的四旋翼飞行器质量。采用加权递归最小二乘法(WRLS)进行在线识别,利用工厂的非线性模型来识别质量。识别和控制过程包括使用微分滤波器进行过滤,从而提供信号的适当导数。比例积分导数 (PID) 控制器的调整是在设备上使用高斯-牛顿优化程序进行的。差分滤波器在所有开发的控制系统中都发挥了重要作用,显著降低了测量噪声。结果表明,通过使用差分滤波器和增益调度,可以提高经典 PID 控制器的性能。控制和识别算法是在美国国家仪器公司(NI)的 myRIO-1900 控制器中实现的。工厂的非线性模型是根据牛顿方程建立的。
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引用次数: 0
Influence of Fluid Rheology on Blood Flow Haemodynamics in Patient-Specific Arterial Networks of Varied Complexity – In-Silico Studies 流体流变学对患者特定复杂动脉网络中血流血流动力学的影响--模拟研究
IF 0.7 Q3 Engineering Pub Date : 2023-12-30 DOI: 10.2478/ama-2024-0002
Zbigniew Tyfa, P. Reorowicz, D. Obidowski, K. Jóźwik
Abstract Results obtained with computational fluid dynamics (CFD) rely on assumptions made during a pre-processing stage, including a mathematical description of a fluid rheology. Up to this date there is no clear answer to several aspects, mainly related to the question of whether and under what conditions blood can be simplified to a Newtonian fluid during CFD analyses. Different research groups present contradictory results, leaving the question unanswered. Therefore, the objective of this research was to perform steady-state and pulsatile blood flow simulations using eight different rheological models in geometries of varying complexity. A qualitative comparison of shear- and viscosity-related parameters showed no meaningful discrepancies, but a quantitative analysis revealed significant differences, especially in the magnitudes of wall shear stress (WSS) and its gradient (WSSG). We suggest that for the large arteries blood should be modelled as a non-Newtonian fluid, whereas for the cerebral vasculature the assumption of blood as a simple Newtonian fluid can be treated as a valid simplification.
摘要 计算流体动力学(CFD)的结果取决于预处理阶段的假设,包括流体流变学的数学描述。到目前为止,有几个方面还没有明确的答案,主要涉及在 CFD 分析过程中,血液是否可以简化为牛顿流体,以及在什么条件下可以简化为牛顿流体。不同的研究小组得出了相互矛盾的结果,使这一问题悬而未决。因此,本研究的目的是在不同复杂程度的几何结构中使用八种不同的流变模型进行稳态和脉动血流模拟。对剪切力和粘度相关参数的定性比较没有发现有意义的差异,但定量分析发现存在显著差异,尤其是在壁剪应力(WSS)及其梯度(WSSG)的大小方面。我们建议将大动脉中的血液模拟为非牛顿流体,而将脑血管中的血液模拟为简单的牛顿流体则是一种有效的简化。
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引用次数: 0
Influence of the Manipulator Configuration on Vibration Effects 机械手配置对振动效应的影响
IF 0.7 Q3 Engineering Pub Date : 2023-12-01 DOI: 10.2478/ama-2023-0060
Paulina Pietruś, P. Gierlak
Abstract Vibration analysis of industrial robots is one of the key issues in the context of robotisation of machining processes. Low-frequency vibrations result from flexibility in manipulator joints. Within the scope of the article, a model of a two-link robot manipulator was built. Dynamic equations of motion were formulated to study the influence of the robot arm configuration on vibration effects. Based on numerical simulations, the frequency spectrum of vibrations of the robot’s links was determined, and tests were carried out in a number of configurations, obtaining a map of resonant frequencies depending on the configuration of the manipulator. Experimental studies were then carried out, which confirmed the conclusions from the simulation studies. The results obtained confirm that the positioning of the manipulator’s links has a significant effect on vibration effects. Tests conducted using a vision system with a motion amplification application made it easier to interpret the results. The formulated mathematical model of the manipulator generates results that coincide with the results of experimental studies.
摘要 工业机器人的振动分析是加工过程机器人化的关键问题之一。低频振动源于机械手关节的柔性。本文建立了一个双连杆机器人机械手模型。为了研究机械臂配置对振动效应的影响,制定了运动动态方程。在数值模拟的基础上,确定了机器人连杆的振动频谱,并在多种配置下进行了测试,获得了取决于机械手配置的共振频率图。随后进行了实验研究,证实了模拟研究的结论。实验结果证实,机械手的链接定位对振动效果有显著影响。使用带有运动放大应用的视觉系统进行的测试更容易解释结果。所建立的机械手数学模型得出的结果与实验研究结果相吻合。
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引用次数: 0
Linear Analysis of Thin-Walled Composite Profiles Weakened by Holes 孔洞削弱薄壁复合材料型材的线性分析
IF 0.7 Q3 Engineering Pub Date : 2023-12-01 DOI: 10.2478/ama-2023-0064
K. Falkowicz
Abstract The paper presents the results of the numerical analysis of the stability of C-section profiles together with the determination of the influence of the geometrical parameters of the holes and their arrangement on the strength properties of the profile, made of multilayer composite materials in a symmetrical arrangement of layers, which is deformed under the influence of the compressive force. Numerical calculations were carried out in the linear range (solution of the eigenvalue problem - critical state) using the finite element method (FEM) using the ABAQUS calculation package. Based on the obtained results, it was possible to determine the influence of the type and number of holes, their arrangement and geometric dimensions on the values of critical loads as well as the buckling modes of the profiles.
摘要 本文介绍了对 C 截面型材稳定性的数值分析结果,以及孔的几何参数及其排列对型材强度特性影响的确定。使用 ABAQUS 计算软件包的有限元法(FEM)在线性范围内进行了数值计算(特征值问题的求解-临界状态)。根据所得结果,可以确定孔的类型和数量、排列方式和几何尺寸对临界载荷值以及型材屈曲模式的影响。
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引用次数: 0
Effect of Luffa Sponge Fibre Mats Embedded in the Plaster Matrix 嵌入灰泥基质中的丝瓜海绵纤维垫的效果
IF 0.7 Q3 Engineering Pub Date : 2023-12-01 DOI: 10.2478/ama-2023-0061
Khaled Kharrati, Madiha Salhi, Abdelmoumen Hidouri, Ridha Abdeljabar
Abstract The present experimental research work aims to elaborate a new composite material (CM) composed of plasters reinforced with mats of long unidirectional luffa sponge fibres, treated chemically by 1% NaOH solution during 90 min at a temperature of 50°C, in orderto improve its thermomechanical and physical properties. The influence of fibre mat and fibre napping numbers of luffa sponge on density, porosity, flexural strength, thermal conductivity, thermal diffusivity, thermal effusivity and specific heat capacity properties was investigatedto lower building energy consumption. As far as our case is concerned, we processed a composite using single, double and triple-layer luffa sponge fibre mats. In our study, we are basically confined our experiments to three-layer mats. The experimental results revealed that the networking structure of fibres increases the flexural strength and decreases the thermal conductivity for a two-layer fibre wire mesh imbedded in the plaster matrix as compared with the neat plaster. However, there is a decrease in strength for a triple-layer composite, which referred to poor wetting of the fiber with the matrix material.
摘要 本实验研究工作旨在开发一种新型复合材料(CM),它由单向长丝瓜海绵纤维毡增强的抹灰组成,在 50°C 的温度下用 1% 的 NaOH 溶液进行 90 分钟的化学处理,以改善其热力学和物理性能。为了降低建筑能耗,研究了丝瓜海绵的纤维垫和纤维压结数对密度、孔隙率、抗弯强度、热导率、热扩散率、热效率和比热容性能的影响。就我们的研究而言,我们使用单层、双层和三层丝瓜海绵纤维毡加工了一种复合材料。在我们的研究中,我们的实验基本上局限于三层毡。实验结果表明,与纯石膏相比,嵌入石膏基体中的双层纤维网的纤维网络结构提高了抗弯强度,降低了导热系数。不过,三层复合材料的强度有所下降,这是因为纤维与基体材料的润湿性较差。
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引用次数: 0
Exact Analysis of Fractionalised Jeffrey Fluid in a Channel with Caputo and Caputo Fabrizio Time Derivative: A Comparative Study 利用卡普托和卡普托-法布里齐奥时间导数对通道中的分化杰弗里流体进行精确分析:比较研究
IF 0.7 Q3 Engineering Pub Date : 2023-12-01 DOI: 10.2478/ama-2023-0068
Maryam Asgir, M. B. Riaz, Ayesha Islam
Abstract The non-integer order derivatives, Caputo (C) and Caputo Fabrizio (CF), were employed to analyse the natural convective flow of magnetohydrodynamic (MHD) Jeffrey fluid. The aim is to generalise the idea of Jeffrey’s fluid flow. The fluid flow is elaborated between two vertical parallel plates. One plate is kept fixed while the other is moving with the velocity U0f(t), which induces the motion in the fluid. The fluid flow problem is modelled in terms of the partial differential equation along with generalised physical conditions. The appropriate parameters are introduced to the dimensionless system of equations. To obtain the solutions, the Laplace transform (LT) is operated on the fractional system of equations, and the results are presented in series form. The pertinent parameter’s influence on the fluid flow is brought under consideration to reveal interesting results. In comparison, we noticed that the C approach shows better results than CF, and graphs are drawn to show the results. The results for ordinary Jeffrey fluid, second-grade and viscous fluid are obtained in a limiting sense.
摘要 采用非整数阶导数 Caputo (C) 和 Caputo Fabrizio (CF) 分析了磁流体动力学 (MHD) 杰弗里流体的自然对流。其目的是推广杰弗里流体流动的概念。流体在两个垂直平行板之间流动。其中一块板保持固定,另一块板以 U0f(t) 的速度运动,从而引起流体运动。流体流动问题是通过偏微分方程和通用物理条件来模拟的。在无量纲方程组中引入了适当的参数。为了求解,对分式方程组进行拉普拉斯变换 (LT),结果以串联形式呈现。我们考虑了相关参数对流体流动的影响,并得出了有趣的结果。在比较中,我们注意到 C 方法比 CF 方法显示出更好的结果,并绘制了图表来显示结果。普通杰弗里流体、二级流体和粘性流体的结果是在限制意义上获得的。
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引用次数: 0
Avoidence Strategies for Fractional Order Systems with Caputo Derivative 带有卡普托微分的分数阶系统的避让策略
IF 0.7 Q3 Engineering Pub Date : 2023-12-01 DOI: 10.2478/ama-2023-0066
E. Pawłuszewicz
Abstract A control strategy is derived for fractional-order dynamic systems with Caputo derivative to guarantee collision-free trajectories for two agents. To guarantee that one agent keeps the state of the system out of a given set regardless of the other agent’s actions a Lyapunov-based approach is adopted. As a special case showing that the given approach to choosing proposed strategy is constructive for a fractional-order system with the Caputo derivative, a linear system as an example is discussed. Obtained results extend to the fractional order case the avoidance problem Leitman’s and Skowronski’s approach.
摘要 针对具有卡普托导数的分数阶动态系统,提出了一种控制策略,以保证两个代理的轨迹不发生碰撞。为了保证一个代理无论另一个代理的行动如何,都能使系统状态保持在给定集合之外,采用了一种基于 Lyapunov 的方法。作为一个特例,我们以线性系统为例进行了讨论,以说明对于具有卡普托导数的分数阶系统,给定的选择策略方法是有建设性的。所获得的结果将莱特曼和斯考龙斯基方法的规避问题扩展到分数阶情况。
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引用次数: 0
The Effect of “B” Target Voltage on Wear Properties of TiCrNb-hBN Coatings B "靶电压对 TiCrNb-hBN 涂层磨损性能的影响
IF 0.7 Q3 Engineering Pub Date : 2023-12-01 DOI: 10.2478/ama-2023-0067
Yaşar Sert, T. Küçükömeroğlu, Hojjat Ghahramanzadeh Asl, L. Kara
Abstract The present study aims to determine the effect of target voltage of boron on elevated temperature wear behaviour of newly designed (Ti, Cr, Nb)-hBN PVD coatings. For this purpose, this layer is grown on the AISI L6 (55NiCrMoV7) at various target voltages (600 V, 700 V) using a high-power impulse magnetron sputtering setup. The coating layer has a graded design and has been coated on the substrate surface in adherence with the following order: Cr – CrN – TiCrN – TiCrNbN and finally TiCrNb-hBN (constituting the working layer). The surface properties of the layer were determined using SEM and an optical profilometer. It is seen that the coatings were deposited on the surface in a granular structure pattern away from the deposition defect (such as a droplet or hole), and the roughness values increase as the target voltage increases. Phase analysis is determined using XRD, and average grain size calculations are performed using the XRD data. The coating layer has grown on the surface at TiN (112), CrN (311), NbN (111) and h-BN (001) orientations. Then, mechanical tests including microhardness and scratch tests were conducted on the specimens. Although the layer that is produced with both different parameters improves the hardness of the substrate (4.7 GPa), the hardness of the coating layer at the voltage of 700 V (24.67 GPa) is higher than that of others. Based on scratch tests, scratch crack propagation resistance (CPR) values were determined as 40 N2 and 1,650 N2 for coatings produced at 600 V and 700 V, respectively. The wear behaviours of specimens are specified using a ball-on-disc type tribometer at 450°C. It is seen that the coating with high hardness and scratch resistance offers unique contributions to the wear performance of the substrate. The optimum value of the target voltage to be used in the production of this innovative coating has been introduced into the literature.
摘要 本研究旨在确定硼靶电压对新设计的(钛、铬、铌)-hBN PVD 涂层高温磨损性能的影响。为此,使用高功率脉冲磁控溅射装置,在不同靶电压(600 V、700 V)下在 AISI L6(55NiCrMoV7)上生长了该涂层。涂层采用分级设计,并按照以下顺序涂覆在基体表面:Cr - CrN - TiCrN - TiCrNbN,最后是 TiCrNb-hBN(构成工作层)。使用扫描电镜和光学轮廓仪测定了涂层的表面特性。结果表明,涂层在远离沉积缺陷(如液滴或孔洞)的表面以颗粒状结构沉积,粗糙度值随着目标电压的增加而增加。利用 XRD 进行相分析,并利用 XRD 数据进行平均粒度计算。涂层以 TiN (112)、CrN (311)、NbN (111) 和 h-BN (001) 方向生长在表面。然后,对试样进行了机械测试,包括显微硬度和划痕测试。虽然使用两种不同参数生成的镀层提高了基底的硬度(4.7 GPa),但在 700 V 电压下镀层的硬度(24.67 GPa)高于其他镀层。根据划痕测试,在 600 V 和 700 V 电压下生产的涂层的抗划痕裂纹扩展(CPR)值分别为 40 N2 和 1,650 N2。试样的磨损行为是使用球盘式摩擦磨损试验机在 450°C 下测定的。结果表明,具有高硬度和抗划伤性的涂层对基体的磨损性能有独特的贡献。生产这种创新涂层所使用的目标电压的最佳值已被引入文献中。
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引用次数: 0
Using Computer Technique for Developing Method for Vibration Damage Estimation Under Combined Random and Deterministic Loading 利用计算机技术开发随机和确定性组合载荷下的振动损伤估算方法
IF 0.7 Q3 Engineering Pub Date : 2023-12-01 DOI: 10.2478/ama-2023-0065
Michał Ptak, Jerzy Czmochowski
Abstract This paper is focusses on developing a novel method for vibration damage estimation for military helicopters, fighter aircrafts and any other aircraft exposed to combined stochastic and deterministic loading. The first stage of the research focused on frequency domain damage prediction, which is the legacy method proposed by Bishop and developed by Sweitzer, Schlesinger, Woodward, Kerr, Murthy, Datta and, Atkins. The mentioned frequency domain-based method is used in commercial software, e.g., MSC CAE Fatigue. Frequency domain damage prediction is based on superposition of spectral moments and Dirlik method of Rainflow Cycle Counting algorithm in frequency domain. The first phase of the research showed the legacy algorithm based on transfer function developed using FEM (Finite Element Method) method in Abaqus environment and is very conservative. The second stage of the research aims to develop a novel method which allowing for more robust and accurate damage estimation. For this purpose, the Monte Carlo method for retrieving random signal in the time domain from signal in frequency domain was used. To obtain the system transfer function, – the 1 g load harmonic system response was obtained using FEM analysis. It was subsequently scaled linearly by the PSD input curve for random loading and sine wave, or sine sweep function for deterministic loading to calculate the cumulative system response of the linear system. The research allows the development of a novel method to precisely estimate vibration damage using combined time and frequency domains approach, based on effective frequency domain FEM analysis of the linear system. The new proposed method can be also used for precise replication of test conditions via considering signal clipping and frequency resolution used for real testing.
摘要 本文的重点是为军用直升机、战斗机和其他承受随机和确定性组合载荷的飞机开发一种新的振动损伤评估方法。第一阶段的研究重点是频域损伤预测,这是由 Bishop 提出并由 Sweitzer、Schlesinger、Woodward、Kerr、Murthy、Datta 和 Atkins 开发的传统方法。上述基于频域的方法已在 MSC CAE Fatigue 等商业软件中使用。频域损伤预测是基于频域中的谱矩叠加和雨流周期计数算法的 Dirlik 方法。第一阶段的研究表明,基于传递函数的传统算法是在 Abaqus 环境中使用有限元法(FEM)开发的,非常保守。第二阶段的研究旨在开发一种新方法,以实现更稳健、更准确的损坏估计。为此,采用了蒙特卡罗方法,从频域信号中检索时域随机信号。为获得系统传递函数,使用有限元分析获得了 1 g 负载谐波系统响应。随后,通过随机加载的 PSD 输入曲线和确定性加载的正弦波或正弦扫频函数对其进行线性缩放,以计算线性系统的累积系统响应。这项研究在对线性系统进行有效频域有限元分析的基础上,利用时域和频域相结合的方法,开发出一种精确估算振动损伤的新方法。考虑到实际测试中使用的信号削波和频率分辨率,所提出的新方法还可用于精确复制测试条件。
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引用次数: 0
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