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Nanotechnology – a new route to high-performance functional textiles 纳米技术——通往高性能功能性纺织品的新途径
IF 3 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2011-09-01 DOI: 10.1080/00405167.2011.570027
Mangala Joshi, Amitava Bhattacharyya
The use of nanomaterials- and nanotechnology-based processes is growing at a tremendous rate in all fields of science and technology. Textile industry is also experiencing the benefits of nanotechnology in its diverse field of applications. Textile-based nanoproducts starting from nanocomposite fibers, nanofibers to intelligent high-performance polymeric nanocoatings are getting their way not only in high performance advanced applications but nanoparticles are also successfully being used in conventional textiles to impart new functionality and improved performance. Greater repeatability, reliability and robustness are the main advantages of nanotechnological advancements in textiles. Nanoparticle application during conventional textile processing techniques, such as finishing, coating and dyeing, enhances the product performance manifold and imparts hitherto unachieved functionality. New coating techniques like sol-gel, layer-by-layer, plasma polymerization etc. can develop multi-functionality, intelligence, excellent durability and weather resistance to fabrics. The present paper focuses on the development and potential applications of nanotechnology in developing multifunctional and smart nanocomposite fibers, nanofibers and other new finished and nanocoated textiles. The four main areas of textile chemical processing, namely nanofinishing, nanocoating, nanocomposite coating and nanodyeing, are covered in the first section of this paper and the second section deals with developments in nanocomposite fibers and nanofibers. The influence of nanomaterials in textile finishing and processing to enhance product performance is discussed. Nanocoating is a relatively new technique in the textile field and is currently under research and development. Polymeric nanocomposite coatings, where nanoparticles are dispersed in polymeric media and used for coating applications, are the most promising route to develop multifunctional and intelligent high-performance textiles. Not much research has been done on applying the concept of nanotechnology in dyeing of textiles except a few reports on dye particle size reduction, structural change in fibers or the surface etching of textiles to create nanostructured surfaces. The reduction in water consumption during nanotechnology applications in textile processing has the potential to control the effluent problems of a textile process house. The most researched area to produce multifunctional, smart fibers is the preparation of nanocomposite fibers where the exceptional properties of nanoparticles have been utilized to enhance and impart several functionalities on conventional textile grade fibers. Nanofibers are gaining popularity in some specialized technical applications such as filter fabric, antibacterial patches and chemical protective suits. Nanotechnological advances in these two areas of nanocomposite fibers and nanofibrous forms have also been reviewed.
纳米材料和基于纳米技术的工艺在所有科学技术领域的应用正以惊人的速度增长。纺织工业也正在体验纳米技术在其不同应用领域的好处。基于纺织品的纳米产品,从纳米复合纤维、纳米纤维到智能高性能聚合物纳米涂层,不仅在高性能的先进应用中得到了发展,而且纳米颗粒也成功地应用于传统纺织品中,赋予了新的功能和改进的性能。更高的可重复性、可靠性和坚固性是纳米技术在纺织品中的主要优势。纳米颗粒在传统纺织品加工技术中的应用,如整理、涂层和染色,大大提高了产品的性能,并赋予了迄今为止尚未实现的功能。溶胶-凝胶、逐层、等离子体聚合等新型涂层技术可使织物具有多功能、智能化、优异的耐久性和耐候性。本文重点介绍了纳米技术在多功能和智能纳米复合纤维、纳米纤维和其他新型成品和涂层纺织品方面的发展和潜在应用。本文的第一部分介绍了纺织化学加工的四个主要领域,即纳米整理、纳米涂层、纳米复合涂层和纳米染色,第二部分介绍了纳米复合纤维和纳米纤维的发展。讨论了纳米材料在纺织品整理加工中对提高产品性能的影响。纳米涂层在纺织领域是一项相对较新的技术,目前正处于研究和开发阶段。高分子纳米复合涂层是一种将纳米颗粒分散于高分子介质中并用于涂层的新型涂料,是开发多功能、智能化高性能纺织品最有前途的途径。将纳米技术概念应用于纺织品染色方面的研究并不多,只有一些关于染料粒径减小、纤维结构改变或纺织品表面蚀刻以产生纳米结构表面的报道。纳米技术在纺织加工中的应用减少了水的消耗,这有可能控制纺织加工车间的废水问题。在制造多功能智能纤维方面,研究最多的是纳米复合纤维的制备,其中纳米颗粒的特殊性能已被利用来增强和赋予传统纺织级纤维的几种功能。纳米纤维在过滤织物、抗菌贴片和化学防护服等特殊技术应用中越来越受欢迎。综述了纳米复合纤维和纳米纤维形态这两个领域的纳米技术进展。
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引用次数: 157
Assessment of key issues in the coloration of polyester material 聚酯材料着色关键问题的评价
IF 3 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2011-06-01 DOI: 10.1080/00405167.2011.565151
R. Shamey, W. Shim
In a previous publication we reviewed some of the most critical issues that affect the coloration and properties of cotton-based textiles [R. Shamey and T. Hussain, Textile Progress 37(1/2) (2005) pp. 1–84]. Today, polyester is still widely regarded as an inexpensive and uncomfortable fiber, but this image is slowly beginning to fade with the emergence of polyester luxury fibers. Polyester fibers currently comprise a commanding 77% share of the total worldwide production of the major synthetic fibers [F. Ayfi, 2003–2004 Handbook of Statistics on Man-Made/Synthetic Fibre/Yarn Industry. Part One, Fibre for Better Living, Association of Synthetic Fibre Industry, Mumbai, India, 2004, p. 177]. More than 95% of all polyester fibers manufactured today is based on polyethylene terephthalate. The dyeing properties of polyester fibers are strongly influenced by many of the processing conditions to which each fiber may be subjected during its manufacturing or in subsequent handling. Significant differences in properties of fibers can therefore arise due to their different processing history. Often, the root cause(s) of a problem in the dyed synthetic material can be traced as far back as the manufacturing process. In order to resolve many of the outstanding issues that commonly occur in the dyeing of this important fiber, a comprehensive review of the issues dealing with the manufacturing history as well as fiber processing conditions, including preparation, dyeing, and finishing is warranted. Although some of the underlying problems are related to common causes such as water quality and imperfections in machinery employed, others are specific to the treatment conditions of the fiber. Such conditions include preparation of ingredients, polymerization, fiber and filament processing conditions, as well as heat setting that can cause problems in the coloration of fiber. This summary analysis complements the rich pool of knowledge in this domain and addresses problems in the dyeing of polyester textile materials in various forms. An overview of various textile operations for polyester is given in the beginning. Then, various key steps and critical factors involved in the production of dyed polyester textile materials are described in detail and problems originating at each stage are summarized.
在之前的一篇文章中,我们回顾了影响棉基纺织品着色和性能的一些最关键的问题[R]。谢梅和T. Hussain,纺织进展37(1/2)(2005)pp. 1-84。今天,聚酯仍然被广泛认为是一种廉价和不舒服的纤维,但随着聚酯豪华纤维的出现,这种形象正在慢慢开始褪色。聚酯纤维目前占全球主要合成纤维总产量的77%。2003-2004年人造/合成纤维/纱线工业统计手册。第一部分,纤维改善生活,合成纤维工业协会,孟买,印度,2004年,第177页]。今天生产的超过95%的聚酯纤维是基于聚对苯二甲酸乙二醇酯。聚酯纤维的染色性能受到许多加工条件的强烈影响,每根纤维在其制造或随后的处理过程中可能受到这些条件的影响。因此,由于纤维的加工历史不同,其性能会产生显著差异。通常,染色合成材料问题的根本原因可以追溯到制造过程。为了解决这种重要纤维在染色过程中经常出现的许多突出问题,有必要对生产历史和纤维加工条件(包括制备、染色和整理)进行全面的回顾。虽然一些潜在的问题与常见的原因有关,如水质和所用机械的缺陷,但其他问题与纤维的处理条件有关。这些条件包括原料的制备、聚合、纤维和长丝的加工条件,以及可能导致纤维着色问题的热定型。本总结分析补充了该领域丰富的知识库,并解决了各种形式的聚酯纺织材料染色中的问题。首先概述了涤纶的各种纺织操作。然后,详细介绍了涤纶染色纺织材料生产的各个关键步骤和关键因素,总结了每个阶段产生的问题。
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引用次数: 6
Soft computing in fibrous materials engineering 纤维材料工程中的软计算
IF 3 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2011-03-17 DOI: 10.1080/00405167.2010.527705
A. Majumdar
Soft computing is a cluster of modelling and optimisation techniques which mimics the behaviour of biological systems. Artificial neural network (ANN), fuzzy logic (FL) and genetic algorithms (GA) are three main constituents of soft computing. In recent years, soft computing systems have been successfully used in every discipline of science, technology and engineering. Fibrous materials possess a unique combination of characteristics as they are strong, flexible and light-weight. Therefore, fibrous materials are gaining increased attention with time from the materials scientists and engineers. When fibrous materials are used for technical applications, the requirement in terms of functional properties becomes more important than the aesthetics. In certain cases, it becomes imperative to get an idea about the properties of the fibrous materials before their manufacturing. As the fibrous materials have inherent variability, estimation of their properties by mathematical models often yields a very high prediction error. Soft computing systems present the potential solutions for the modelling and optimisation of fibrous materials. This monograph presents a compendium of researches on the application of soft computing techniques in fibrous materials modelling, optimisation and engineering.
软计算是一组模拟生物系统行为的建模和优化技术。人工神经网络(ANN)、模糊逻辑(FL)和遗传算法(GA)是软计算的三个主要组成部分。近年来,软计算系统已成功地应用于科学、技术和工程的各个学科。纤维材料具有坚固、柔韧和重量轻的特点。因此,纤维材料越来越受到材料科学家和工程师的关注。当纤维材料用于技术应用时,对功能性能的要求变得比美学更重要。在某些情况下,在制造纤维材料之前,了解其性能是非常必要的。由于纤维材料具有固有的可变性,用数学模型估计其性能往往会产生非常高的预测误差。软计算系统为纤维材料的建模和优化提供了潜在的解决方案。这本专著介绍了软计算技术在纤维材料建模、优化和工程中的应用研究纲要。
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引用次数: 22
The measurement of wool fibre properties and their effect on worsted processing performance and product quality. Part 1: The objective measurement of wool fibre properties 羊毛纤维性能的测定及其对精纺毛纺加工性能和产品质量的影响。第1部分:羊毛纤维性能的客观测量
IF 3 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2010-12-10 DOI: 10.1080/00405167.2010.486932
A. Botha, L. Hunter
The world has moved away from subjective appraisal of raw wool characteristics and has entered an era of objective measurement and specification, and the raw wool trade is rapidly moving towards sale by total description which necessitates the accurate, rapid and cost effective measurement of all the raw wool characteristics important in determining price, textile performance and end-use. The development and availability of new technologies and equipment have enabled the objective measurement of many more raw wool characteristics than was possible in the past. Over the past few decades, a considerable amount of research has been carried out worldwide on the effect of the raw wool characteristics on topmaking and spinning performance, as well as on yarn properties. This was done in order to gain a better understanding of, and to quantify, the effects of fibre and processing parameters on processing behaviour and performance and on the properties of the top and yarn and even the fabric. An important aim of the research was to improve the processing of wool and the productivity and cost effectiveness of the various processing stages. This research led to a better understanding of which raw wool characteristics influence textile processing behaviour and performance, as well as the product quality and end-use performance, and ultimately the raw wool price. On the basis of this, technologies and instruments were developed and commercialised for measuring the key raw wool characteristics rapidly, accurately and cost effectively. In parallel to this, the associated test methods were developed and standardised largely under the umbrella of the IWTO, many of these being adopted and used in raw wool marketing and trading worldwide. This review covers the research and development carried out over more than half a century on the development and standardisation of technologies, instruments and test methods for the measurement of those characteristics determining the price and textile quality of raw wool and which are therefore important in terms of the global marketing and trading of raw wool. Research and development in this field is still continuing, but at a much lower intensity and pace than during the second half of the previous century.
世界已经摆脱了对原羊毛特性的主观评价,进入了客观测量和规范的时代,原羊毛贸易正在迅速向通过总体描述进行销售的方向发展,这需要准确、快速和具有成本效益的测量所有原羊毛特性,这些特性对确定价格、纺织品性能和最终用途很重要。新技术和设备的发展和可用性使人们能够客观地测量比过去更多的原毛特性。在过去的几十年里,世界范围内进行了大量的研究,研究原毛特性对制绒和纺纱性能的影响,以及对纱线性能的影响。这样做是为了更好地理解和量化纤维和加工参数对加工行为和性能的影响,以及对毛条和纱线甚至织物的性能的影响。这项研究的一个重要目的是提高羊毛的加工,提高各个加工阶段的生产率和成本效益。这项研究使人们更好地了解了原毛的哪些特性会影响纺织品加工行为和性能,以及产品质量和最终使用性能,并最终影响原毛价格。在此基础上,开发了快速、准确和经济有效地测量原羊毛关键特性的技术和仪器,并将其商业化。与此同时,相关的测试方法主要在IWTO的保护下开发和标准化,其中许多被采用并用于世界范围内的原羊毛营销和贸易。本综述涵盖了半个多世纪以来在技术、仪器和测试方法的开发和标准化方面进行的研究和开发,这些技术、仪器和测试方法用于测量决定原羊毛价格和纺织质量的特性,因此对原羊毛的全球营销和贸易至关重要。这一领域的研究和发展仍在继续,但其强度和速度远低于上个世纪下半叶。
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引用次数: 23
Geotextiles: production, properties and performance 土工布:生产、性能和性能
IF 3 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2010-09-01 DOI: 10.1080/00405160903509803
A. Rawal, T. Shah, S. Anand
The monograph critically reviews most commonly used geotextile structures, their properties and performance characteristics. In general, both natural and synthetic fibres are used for the production of geotextiles, and the advantages and disadvantages of each type of fibre are discussed for various applications of geotextiles. The important functions of geotextiles, i.e. filtration, drainage, separation and reinforcement have been identified and have been related to several properties and major applications of geotextiles. Various geotextile properties, namely mechanical, hydraulic and chemical and their test methods have been critically discussed. A process–structure–property relationship for most commonly used geotextiles is also analysed. Furthermore, the design of a geotextile is of paramount importance for any civil engineering application. Thus, the design criteria for various functions of geotextiles have been addressed. Subsequently, the durability characteristics of geotextile have been introduced for analysing the performance over its lifetime.
该专著批判性地回顾了最常用的土工布结构,它们的特性和性能特征。一般来说,天然纤维和合成纤维都用于土工布的生产,并讨论了每种纤维的优缺点,用于土工布的各种应用。土工布的重要功能,即过滤,排水,分离和加固已经确定,并已涉及土工布的几个性质和主要应用。讨论了土工布的力学、水力和化学性能及其测试方法。分析了常用土工布的工艺-结构-性能关系。此外,土工布的设计对于任何土木工程应用都是至关重要的。因此,土工布的各种功能的设计标准已经得到解决。随后,介绍了土工布的耐久性特性,分析了土工布在其使用寿命期间的性能。
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引用次数: 36
A roadmap on smart textiles 智能纺织品的路线图
IF 3 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2010-07-13 DOI: 10.1080/00405160903465220
A. Schwarz, L. Van Langenhove, Philippe Guermonprez, Denis Deguillemont
Though industrial exploitation of smart textile systems is still in its infancy, the technological implementation is increasing. This is the result of substantial research and development investments directed towards this emerging field. In order to stimulate the progress in smart textiles, emerging developments need to be identified and selectively strengthened. Hence, this issue reports on a three-dimensional roadmap on smart textiles. It aims at contributing to set future actions in research, education and technology development. Research activities and technological developments are mapped, barriers and drivers of technological, strategic and societal and economical origins are identified. Finally, recommendations are phrased on how to overcome barriers and to progress in the field of smart textiles.
虽然智能纺织系统的工业开发仍处于起步阶段,但技术实施正在增加。这是针对这一新兴领域的大量研究和开发投资的结果。为了促进智能纺织品的发展,需要识别并有选择地加强新兴发展。因此,本期报告了智能纺织品的三维路线图。它旨在为制定未来研究、教育和技术发展方面的行动作出贡献。研究活动和技术发展被绘制出来,技术、战略、社会和经济起源的障碍和驱动因素被确定。最后,就如何克服障碍,在智能纺织品领域取得进展提出了建议。
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引用次数: 104
Pulse-jet filtration: An effective way to control industrial pollution Part II: Process characterization and evaluation of filter media 脉冲射流过滤:控制工业污染的有效途径。第二部分:过滤介质的工艺表征与评价
IF 3 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2010-04-12 DOI: 10.1080/00405160903438367
A. Mukhopadhyay
The fundamental concept of design and development of the pulse-jet filter have been discussed in Part I of this monograph series [Textile Progress, Vol. 41, No. 4]. For successful running of the industrial pulse-jet filter, fundamentals of the filtration process and operating principle should be well understood. In view of the above, the monograph is intended to develop in-depth understanding of the mechanism and factors governing the filtration process. Modeling and simulation aspect related to filtration process is also included, which is helpful to judge process performance for effective process monitoring, and also to set the process and design parameters at an optimum level. In view of selection and designing of new filter media, a comprehensive examination of various methods of testing and evaluation of filter media is incorporated.
设计和开发脉冲射流过滤器的基本概念已在本专题系列[纺织进展,第41卷,第4期]的第一部分中进行了讨论。为了使工业脉冲射流过滤器成功运行,必须充分了解过滤过程的基本原理和工作原理。鉴于上述情况,本专著旨在深入了解过滤过程的机制和因素。同时还对过滤过程进行了建模和仿真,有助于判断工艺性能,实现有效的工艺监控,并将工艺参数和设计参数设置在最优水平。针对新型滤料的选择和设计,综合考察了各种滤料的测试和评价方法。
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引用次数: 39
Pulse-jet filtration: An effective way to control industrial pollution Part I: Theory, selection and design of pulse-jet filter 脉冲射流过滤:控制工业污染的有效途径。第一部分:脉冲射流过滤器的原理、选择与设计
IF 3 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2009-12-11 DOI: 10.1080/00405160903437948
A. Mukhopadhyay
Pulse-jet filtration is described as one of the most efficient technologies in controlling industrial pollution across the world. The monograph provides the fundamental concept of design and development of pulse-jet filters under varied siutations. For successful running of a filter unit, a comprehensive knowledge base as regards a selection of design and development of filter media is essential; thus, this is incorporated in the monograph. I also discuss technical and commerically attractive solutions for successful operation of industries integrated with pollution control equipment maintaining clean air requirements.
脉冲射流过滤被认为是世界上控制工业污染最有效的技术之一。本专著提供了在不同情况下设计和开发脉冲射流滤波器的基本概念。为了使过滤装置成功运行,在选择设计和开发过滤介质方面有一个全面的知识库是必不可少的;因此,这被纳入专著。我还讨论了技术和商业上有吸引力的解决方案,以成功运行与污染控制设备相结合的工业,保持清洁空气的要求。
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引用次数: 37
More about fibre friction and its measurements 更多关于纤维摩擦及其测量
IF 3 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2009-09-11 DOI: 10.1080/00405160903178591
Mehmet Emin Yuksekkay
Unfortunately, the classical empirical friction laws do not hold true for fibrous and viscoelastic materials comprising most of the textile fibres. In the second half of the twentieth century, fibre surfaces have been studied by many distinguished scientists who were able to complete numerous researches for the frictional characteristics of different types of fibres. Most of the researchers have aimed to develop a new test method and a test device that can be used to measure the frictional characteristics of fibres quickly, accurately and easily in their studies. Unfortunately, there is not a standard test method or a test device for the measurement of textile fibres' friction properties. For today's competitive marketing, the instrument for fibre testing must be very fast and accurate; otherwise, it will not be useful for commercial purposes. For example, hundreds of thousands of cotton bales should be tested within a very short period of time in terms of the length, colour and trash content of the cotton bales. Without having the data describing the properties of cotton fibres, cotton bales cannot be sold commercially in most of the countries. Therefore, it is an important factor that the fibre-testing instrument should be fast and accurate. Most of the properties of cotton fibres can be assessed by using a HVI fibre-testing instrument. In this review, the historical perspective of fibre friction studies has been demonstrated with the fibre friction measurement-testing devices.
不幸的是,经典的经验摩擦定律并不适用于纤维和粘弹性材料,包括大多数纺织纤维。在20世纪下半叶,许多杰出的科学家对纤维表面进行了研究,他们能够完成许多关于不同类型纤维摩擦特性的研究。大多数研究人员的目标是开发一种新的测试方法和测试设备,以便在他们的研究中快速、准确和轻松地测量纤维的摩擦特性。遗憾的是,目前还没有一种标准的测试方法或测试装置来测量纺织纤维的摩擦性能。在市场竞争激烈的今天,光纤检测仪器必须非常快速和准确;否则,它将无法用于商业目的。例如,要在很短的时间内对成千上万的棉花包进行长度、颜色和垃圾含量的测试。如果没有描述棉纤维特性的数据,棉包就不能在大多数国家进行商业销售。因此,纤维检测仪器的快速、准确是一个重要的因素。棉纤维的大部分性能可以通过HVI纤维测试仪器来评估。在这篇综述中,用纤维摩擦测量测试装置展示了纤维摩擦研究的历史前景。
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引用次数: 21
Physical principles of electrospinning (Electrospinning as a nano-scale technology of the twenty-first century) 静电纺丝的物理原理(作为二十一世纪纳米级技术的静电纺丝)
IF 3 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2009-05-14 DOI: 10.1080/00405160902904641
David Lukas, A. Sarkar, L. Martinová, K. Vodsed'álková, D. Lubasová, J. Chaloupek, Pavel Pokorný, P. Mikeš, Jiří Chvojka, Michal Komarek
The history of electrospinning is briefly introduced at the beginning of the article. The fundaments of the process are then analysed physically to be translated into a successful technology. Self-organisation of fluid in electrospinning is perceived as a consequence of various instabilities, based on electrohydrodynamics and, thus, highlighted as a key factor, theorising the subject successfully to elevate it to a highly productive technology to manufacture nano-scale materials. The main physical principle of the self-organisation is appearance of unstable tiny capillary waves on liquid surfaces, either on a free liquid surface or on that confined in a capillary, which is influenced by external fields. The jet path is described, as well as its possible control, by special collectors and spinning electrodes. Two electrospinning variants, i.e. melt and core–shell electrospinning, are discussed in detail. Two scarcely referred exceptional features of electrospinning, electric wind and accompanying irradiations, are introduced in in-depth detail. Lastly, care is taken over the quality of polymeric solutions for electrospinning from the standpoint of Hansen solubility parameters and entanglements among polymeric chains.
本文首先简要介绍了静电纺丝的发展历史。然后对该过程的基本原理进行物理分析,以转化为成功的技术。静电纺丝中流体的自组织被认为是基于电流体动力学的各种不稳定性的结果,因此,作为一个关键因素,将这一主题成功地理论化,将其提升到制造纳米级材料的高产技术。自组织的主要物理原理是液体表面上不稳定的微小毛细波的出现,无论是在自由液体表面还是在毛细管中,都受到外场的影响。射流路径的描述,以及其可能的控制,由特殊的收集器和旋转电极。详细讨论了熔体静电纺丝和核壳静电纺丝两种静电纺丝形式。本文深入详细地介绍了静电纺丝的两个很少提及的特殊特征,即电风和伴随的辐射。最后,从汉森溶解度参数和聚合物链间缠结的角度出发,对静电纺丝聚合物溶液的质量进行了研究。
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引用次数: 142
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TEXTILE PROGRESS
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