Pub Date : 2023-11-06DOI: 10.24425/AME.2020.131684
A. Hamdi, S. Merghache, T. Aliouane
Hard turning is amachining process that is widely used in the precisionmechanical industry. The characterization of the functional surface texture by the ISO 13565 standard holds a key role in automotive mechanics. Until now, the impact of cutting conditions during hard turning operation on the bearing area curve parameters has not been studied (ISO 13565). The three parameters Rpk , Rk and Rvk illustrate the ability of the surface texture to resist friction. In this work, the main objective is to study the impact of cutting conditions (Vc, f and ap) of the hard turning on three parameters of the bearing area curve. The statistical study based on response surface methodology (RSM), analysis of variance (ANOVA) and quadratic regression were performed to model the three output parameters and optimize the input parameters. The experimental design used in this study is the Taguchi L25 orthogonal array. The results obtained show that the cutting speed has a greater effect on the bearing ratio curve (Rpk , Rk and Rvk ) parameters with a percentage contribution of 37.68%, 37.65% and 36.91%, respectively. The second significant parameter is the feed rate and the other parameter is significant only in relation to Rpk and Rk parameters.
{"title":"Effect of cutting variables on bearing area curve parameters (BAC-P) during hard turning process","authors":"A. Hamdi, S. Merghache, T. Aliouane","doi":"10.24425/AME.2020.131684","DOIUrl":"https://doi.org/10.24425/AME.2020.131684","url":null,"abstract":"Hard turning is amachining process that is widely used in the precisionmechanical industry. The characterization of the functional surface texture by the ISO 13565 standard holds a key role in automotive mechanics. Until now, the impact of cutting conditions during hard turning operation on the bearing area curve parameters has not been studied (ISO 13565). The three parameters Rpk , Rk and Rvk illustrate the ability of the surface texture to resist friction. In this work, the main objective is to study the impact of cutting conditions (Vc, f and ap) of the hard turning on three parameters of the bearing area curve. The statistical study based on response surface methodology (RSM), analysis of variance (ANOVA) and quadratic regression were performed to model the three output parameters and optimize the input parameters. The experimental design used in this study is the Taguchi L25 orthogonal array. The results obtained show that the cutting speed has a greater effect on the bearing ratio curve (Rpk , Rk and Rvk ) parameters with a percentage contribution of 37.68%, 37.65% and 36.91%, respectively. The second significant parameter is the feed rate and the other parameter is significant only in relation to Rpk and Rk parameters.","PeriodicalId":45083,"journal":{"name":"Archive of Mechanical Engineering","volume":"1 1","pages":""},"PeriodicalIF":0.7,"publicationDate":"2023-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"68944972","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-11-06DOI: 10.24425/AME.2020.131698
P. Kharwar, R. Verma, N. Mandal, A. Mondal
In manufacturing industries, the selection of machine parameters is a very complicated task in a time-bound manner. The process parameters play a primary role in confirming the quality, low cost of manufacturing, high productivity, and provide the source for sustainable machining. This paper explores the milling behavior of MWCNT/epoxy nanocomposites to attain the parametric conditions having lower surface roughness ( Ra ) and higher materials removal rate ( MRR ). Milling is considered as an indispensable process employed to acquire highly accurate and precise slots. Particle swarm optimization (PSO) is very trendy among the nature-stimulated metaheuristic method used for the optimization of varying constraints. This article uses the non-dominated PSO algorithm to optimize the milling parameters, namely, MWCNT weight% ( Wt .), spindle speed ( N ) , feed rate ( F ) , and depth of cut ( D ) . The first setting confirmatory test demonstrates the value of Ra and MRR that are found as 1 . 62 µ m and 5.69 mm 3 /min, respectively and for the second set, the obtained values of Ra and MRR are 3.74 µ m and 22.83 mm 3 /min respectively. The Pareto set allows the manufacturer to determine the optimal setting depending on their application need. The outcomes of the proposed algorithm offer new criteria to control the milling parameters for high efficiency.
{"title":"Swarm intelligence integrated approach for experimental investigation in milling of multiwall carbon nanotube/polymer nanocomposites","authors":"P. Kharwar, R. Verma, N. Mandal, A. Mondal","doi":"10.24425/AME.2020.131698","DOIUrl":"https://doi.org/10.24425/AME.2020.131698","url":null,"abstract":"In manufacturing industries, the selection of machine parameters is a very complicated task in a time-bound manner. The process parameters play a primary role in confirming the quality, low cost of manufacturing, high productivity, and provide the source for sustainable machining. This paper explores the milling behavior of MWCNT/epoxy nanocomposites to attain the parametric conditions having lower surface roughness ( Ra ) and higher materials removal rate ( MRR ). Milling is considered as an indispensable process employed to acquire highly accurate and precise slots. Particle swarm optimization (PSO) is very trendy among the nature-stimulated metaheuristic method used for the optimization of varying constraints. This article uses the non-dominated PSO algorithm to optimize the milling parameters, namely, MWCNT weight% ( Wt .), spindle speed ( N ) , feed rate ( F ) , and depth of cut ( D ) . The first setting confirmatory test demonstrates the value of Ra and MRR that are found as 1 . 62 µ m and 5.69 mm 3 /min, respectively and for the second set, the obtained values of Ra and MRR are 3.74 µ m and 22.83 mm 3 /min respectively. The Pareto set allows the manufacturer to determine the optimal setting depending on their application need. The outcomes of the proposed algorithm offer new criteria to control the milling parameters for high efficiency.","PeriodicalId":45083,"journal":{"name":"Archive of Mechanical Engineering","volume":"1 1","pages":""},"PeriodicalIF":0.7,"publicationDate":"2023-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"68945203","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-11-06DOI: 10.24425/AME.2019.126374
D. Szybicki, A. Burghardt, K. Kurc, Paulina Pietruś
{"title":"Calibration and verification of an original module measuring turbojet engine blades geometric parameters","authors":"D. Szybicki, A. Burghardt, K. Kurc, Paulina Pietruś","doi":"10.24425/AME.2019.126374","DOIUrl":"https://doi.org/10.24425/AME.2019.126374","url":null,"abstract":"","PeriodicalId":45083,"journal":{"name":"Archive of Mechanical Engineering","volume":"1 1","pages":""},"PeriodicalIF":0.7,"publicationDate":"2023-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"68945272","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-11-06DOI: 10.24425/AME.2018.125443
M. Banaszkiewicz, W. Radulski, K. Dominiczak
The paper presents a new method of lifetime calculations of steam turbine components operating at high temperatures. Component life is assessed on the basis of creep-fatigue damage calculated using long-term operating data covering the whole operating period instead of representative events only. The data are analysed automatically by a dedicated computer program developed to handle big amount of process data. Lifetime calculations are based on temperature and stress analyses performed by means of finite element method and using automatically generated input files with thermal and mechanical boundary conditions. The advanced lifetime assessment method is illustrated by an example of lifetime calculations of a steam turbine rotor.
{"title":"Advanced lifetime assessment of steam turbine components based on long-term operating data","authors":"M. Banaszkiewicz, W. Radulski, K. Dominiczak","doi":"10.24425/AME.2018.125443","DOIUrl":"https://doi.org/10.24425/AME.2018.125443","url":null,"abstract":"The paper presents a new method of lifetime calculations of steam turbine components operating at high temperatures. Component life is assessed on the basis of creep-fatigue damage calculated using long-term operating data covering the whole operating period instead of representative events only. The data are analysed automatically by a dedicated computer program developed to handle big amount of process data. Lifetime calculations are based on temperature and stress analyses performed by means of finite element method and using automatically generated input files with thermal and mechanical boundary conditions. The advanced lifetime assessment method is illustrated by an example of lifetime calculations of a steam turbine rotor.","PeriodicalId":45083,"journal":{"name":"Archive of Mechanical Engineering","volume":"1 1","pages":""},"PeriodicalIF":0.7,"publicationDate":"2023-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"68944863","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-11-06DOI: 10.24425/AME.2019.128446
D. Roy, R. Tiwari
In the present work, a procedure for the estimation of internal damping in a cracked rotor system is described. The internal (or rotating) damping is one of the important rotor system parameters and it contributes to the instability of the system above its critical speed. A rotor with a crack during fatigue loading has rubbing action between the two crack faces,which contributes to the internal damping.Hence, internal damping estimation also can be an indicator of the presence of a crack. A cracked rotor system with an offset disc, which incorporates the rotary and translatory of inertia and gyroscopic effect of the disc is considered. The transverse crack is modeled based on the switching crack assumption, which gives multiple harmonics excitation to the rotor system.Moreover, due to the crack asymmetry, the multiple harmonic excitations leads to the forward and backward whirls in the rotor orbit. Based on equations of motions derived in the frequency domain (full spectrum), an estimation procedure is evolved to identify the internal and external damping, the additive crack stiffness and unbalance in the rotor system. Numerically, the identification procedure is tested using noisy responses and bias errors in system parameters.
{"title":"Development of identification procedure for the internal and external damping in a cracked rotor system undergoing forward and backward whirls","authors":"D. Roy, R. Tiwari","doi":"10.24425/AME.2019.128446","DOIUrl":"https://doi.org/10.24425/AME.2019.128446","url":null,"abstract":"In the present work, a procedure for the estimation of internal damping in a cracked rotor system is described. The internal (or rotating) damping is one of the important rotor system parameters and it contributes to the instability of the system above its critical speed. A rotor with a crack during fatigue loading has rubbing action between the two crack faces,which contributes to the internal damping.Hence, internal damping estimation also can be an indicator of the presence of a crack. A cracked rotor system with an offset disc, which incorporates the rotary and translatory of inertia and gyroscopic effect of the disc is considered. The transverse crack is modeled based on the switching crack assumption, which gives multiple harmonics excitation to the rotor system.Moreover, due to the crack asymmetry, the multiple harmonic excitations leads to the forward and backward whirls in the rotor orbit. Based on equations of motions derived in the frequency domain (full spectrum), an estimation procedure is evolved to identify the internal and external damping, the additive crack stiffness and unbalance in the rotor system. Numerically, the identification procedure is tested using noisy responses and bias errors in system parameters.","PeriodicalId":45083,"journal":{"name":"Archive of Mechanical Engineering","volume":"1 1","pages":""},"PeriodicalIF":0.7,"publicationDate":"2023-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"68944953","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-11-06DOI: 10.24425/ame.2008.131633
M. Skorupa, A. Korbel
For riveted joints with eccentricities of the load path, bending moments referred to as secondary bending are induced under nominally tensile loading conditions. Two simple theoretical models proposed in the literature to estimate the associated bending stresses are evaluated in the paper. Both approaches have been implemented in computer programs and applied to estimate the effect of several variables on the calculated bending stresses in the lap joint. Possibilities of the experimental and numerical verification of the models are also considered. Finally, a correlation between the secondary bending computed by one of the simple models and the observed fatigue properties of riveted specimens, as reported in the literature, is investigated. It is shown that deviations of the experimental results from the theoretical expectations stem from additional to secondary bending factors, like the inhomogeneous load transmission through the joint and the residual stresses induced by riveting process. These phenomena are known to be relevant to the fatigue behaviour of riveted joints, but they are not accounted for by the simple models. A conclusion from the present study is that despite the limitations and approximations inherent in the simple models, they provide reliable estimates of nominal bending stresses at the critical rivet rows and can be utilized in currently used semi-empirical concepts for predictions on the fatigue life of riveted joints.
{"title":"Modelling the secondary bending in riveted joints with eccentricities","authors":"M. Skorupa, A. Korbel","doi":"10.24425/ame.2008.131633","DOIUrl":"https://doi.org/10.24425/ame.2008.131633","url":null,"abstract":"For riveted joints with eccentricities of the load path, bending moments referred to as secondary bending are induced under nominally tensile loading conditions. Two simple theoretical models proposed in the literature to estimate the associated bending stresses are evaluated in the paper. Both approaches have been implemented in computer programs and applied to estimate the effect of several variables on the calculated bending stresses in the lap joint. Possibilities of the experimental and numerical verification of the models are also considered. Finally, a correlation between the secondary bending computed by one of the simple models and the observed fatigue properties of riveted specimens, as reported in the literature, is investigated. It is shown that deviations of the experimental results from the theoretical expectations stem from additional to secondary bending factors, like the inhomogeneous load transmission through the joint and the residual stresses induced by riveting process. These phenomena are known to be relevant to the fatigue behaviour of riveted joints, but they are not accounted for by the simple models. A conclusion from the present study is that despite the limitations and approximations inherent in the simple models, they provide reliable estimates of nominal bending stresses at the critical rivet rows and can be utilized in currently used semi-empirical concepts for predictions on the fatigue life of riveted joints.","PeriodicalId":45083,"journal":{"name":"Archive of Mechanical Engineering","volume":"46 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135544849","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-11-06DOI: 10.24425/ame.2008.131623
S. Chwastek, S. Michałowski
Vibration intensity in mobile machines depends on the road roughness profile, ride velocity and dissipative properties of machine components. To reduce vibrations of a mobile machine with a boom equipment one of the available passive methods, utilizing a hydropnematic system for boom support to improve flexibility, the system incorporating throttling valves. Energy dissipation in a hydropneumatic system controls the decay of vibrations of the machine body and equipment. In the range of large velocities, passive methods prove inadequate. When ride velocity is to be increased, at the same time the required safety features and stabilization of the position of machine equipment are to be provided, further dynamic analyses are fully merited to identify processes taking place in the driving system. The final result should be the synthesis of the LQR control system to modulate the loading characteristics of the motor and to control the flow in a hydraulic boom-support system.
{"title":"Optimal stabilization of equipment in unsprung mobile machines","authors":"S. Chwastek, S. Michałowski","doi":"10.24425/ame.2008.131623","DOIUrl":"https://doi.org/10.24425/ame.2008.131623","url":null,"abstract":"Vibration intensity in mobile machines depends on the road roughness profile, ride velocity and dissipative properties of machine components. To reduce vibrations of a mobile machine with a boom equipment one of the available passive methods, utilizing a hydropnematic system for boom support to improve flexibility, the system incorporating throttling valves. Energy dissipation in a hydropneumatic system controls the decay of vibrations of the machine body and equipment. In the range of large velocities, passive methods prove inadequate. When ride velocity is to be increased, at the same time the required safety features and stabilization of the position of machine equipment are to be provided, further dynamic analyses are fully merited to identify processes taking place in the driving system. The final result should be the synthesis of the LQR control system to modulate the loading characteristics of the motor and to control the flow in a hydraulic boom-support system.","PeriodicalId":45083,"journal":{"name":"Archive of Mechanical Engineering","volume":"40 5","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135544858","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-11-06DOI: 10.24425/ame.2009.132103
J. Knapczyk, M. Maniowski
{"title":"Methods of geometric parameters estimation for a mechanism based on point coordinates measurements","authors":"J. Knapczyk, M. Maniowski","doi":"10.24425/ame.2009.132103","DOIUrl":"https://doi.org/10.24425/ame.2009.132103","url":null,"abstract":"","PeriodicalId":45083,"journal":{"name":"Archive of Mechanical Engineering","volume":"11 1","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135544901","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-11-06DOI: 10.24425/ame.2008.131620
A. Banaszek
The paper presents the influence of different liquid cargo properties on discharge rate of hydraulic submerged cargo pumps on modern product and chemical tankers is presented in the paper. Main parts of submerged cargo pumps and hydraulic drive system are described. Some examples of technical solutions of the described systems installed on board of the newly building constructed ship m/t ‘Helix’ are presented. The formula of use application of flow and drive characteristics of cargo pumps is given. These characteristics were made derived for a basic cargo (fresh water) for the case of the service of a real cargo of different viscosity and density.
{"title":"The influence of liquid cargo properties on the discharge rate of submerged cargo pumps with hydraulic drive on modern product and chemical tankers","authors":"A. Banaszek","doi":"10.24425/ame.2008.131620","DOIUrl":"https://doi.org/10.24425/ame.2008.131620","url":null,"abstract":"The paper presents the influence of different liquid cargo properties on discharge rate of hydraulic submerged cargo pumps on modern product and chemical tankers is presented in the paper. Main parts of submerged cargo pumps and hydraulic drive system are described. Some examples of technical solutions of the described systems installed on board of the newly building constructed ship m/t ‘Helix’ are presented. The formula of use application of flow and drive characteristics of cargo pumps is given. These characteristics were made derived for a basic cargo (fresh water) for the case of the service of a real cargo of different viscosity and density.","PeriodicalId":45083,"journal":{"name":"Archive of Mechanical Engineering","volume":"10 4","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135544904","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-11-06DOI: 10.24425/ame.2008.131632
J. Kowal, J. Snamina, A. Podsiadło, J. Konieczny
The paper is concerned with an analysis of behaviour of the cableway. On the basis of design data and results of adequate experiments, a physical model of cableway was formulated. The static of cableway was developed assuming a full nonlinear model based on elastic catenary curve. The tension of the rope and the reactive forces between the rope and the supports were calculated. Assuming various loadings of the rope, the relation between the tension in bottom and upper stations and the length of the rope was determined. The model describing the motion of the system is linear. Finite elements were used to formulate the model. Two methods of accelerating the system were investigated.
{"title":"Static and dynamic analysis of the cableway","authors":"J. Kowal, J. Snamina, A. Podsiadło, J. Konieczny","doi":"10.24425/ame.2008.131632","DOIUrl":"https://doi.org/10.24425/ame.2008.131632","url":null,"abstract":"The paper is concerned with an analysis of behaviour of the cableway. On the basis of design data and results of adequate experiments, a physical model of cableway was formulated. The static of cableway was developed assuming a full nonlinear model based on elastic catenary curve. The tension of the rope and the reactive forces between the rope and the supports were calculated. Assuming various loadings of the rope, the relation between the tension in bottom and upper stations and the length of the rope was determined. The model describing the motion of the system is linear. Finite elements were used to formulate the model. Two methods of accelerating the system were investigated.","PeriodicalId":45083,"journal":{"name":"Archive of Mechanical Engineering","volume":"9 6","pages":"0"},"PeriodicalIF":0.0,"publicationDate":"2023-11-06","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"135544908","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
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