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Finite Element and Multibody Dynamics Analysis of a Ball Mill Glass Crusher 球磨机玻璃破碎机有限元及多体动力学分析
IF 3.2 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-03-16 DOI: 10.1155/2023/1905702
J. Rishmany, Rodrigue Imad
Recycling and sustainability constitute a major challenge to preserve human life quality and ensure a good standard of living for future generations. Like other recyclable waste products, glass waste can be a major problem if it is not recycled. When glass waste is turned into powder, environmental impacts are minimized by reducing or eliminating the dependency on landfills. Within this context, the objective of this work is to design a low-cost glass crusher machine that can be acquired by individuals. For this purpose, a glass crusher machine based on the ball mill concept is designed to transform glass waste into powder of 2 mm particle size. The main enhanced features of this machine with respect to state-of-the-art designs are the continuous feed aspect and the powder discharge technique. The design methodology consisted of mathematical modeling coupled with numerical simulations to ensure a safe and functioning design. This was achieved via different types of simulations using SolidWorks: static stress analysis, free vibration analysis, and motion study. Finally, a market study shows that a breakeven period is reached after a period of 5 months.
循环利用和可持续性是维护人类生活质量和确保子孙后代良好生活水平的重大挑战。像其他可回收的废物一样,玻璃废物如果不回收利用,可能会成为一个大问题。当玻璃废料变成粉末时,通过减少或消除对垃圾填埋场的依赖,将对环境的影响降到最低。在这种背景下,本工作的目标是设计一种低成本的玻璃破碎机,可以由个人获得。为此,设计了一种基于球磨机概念的玻璃破碎机,将玻璃废料转化为2毫米粒度的粉末。与最先进的设计相比,这台机器的主要增强功能是连续进料方面和粉末排出技术。设计方法包括数学建模和数值模拟相结合,以确保设计的安全性和功能性。这是通过使用SolidWorks进行不同类型的模拟来实现的:静态应力分析、自由振动分析和运动研究。最后,一项市场研究表明,5个月后达到盈亏平衡期。
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引用次数: 0
Parametrical Study of Freshwater–Saltwater Interface Dynamic 淡水-咸水界面动力学参数化研究
IF 3.2 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-03-10 DOI: 10.1155/2023/2715152
Mody Lo, D. Sangare
In this paper, a saltwater intrusion model, in view to study the dynamics of the interface between the saltwater and the freshwater in a coastal aquifer, is established. This dynamic is caused by an injection of saltwater and a freshwater pumping through a well located in a given position. From the flow model in each phase, we defined an appropriate hypothesis to obtain our global model based only on the height of the interface. The numerical simulation of our model led us to study the effect of the parameters and obtain some empirical laws of the pollution time versus the distance well-injection area and pollution time versus the pumping flow.
为了研究沿海含水层中咸水与淡水界面的动态,建立了咸水入侵模型。这种动态是由在给定位置的井中注入盐水和抽取淡水引起的。从每个阶段的流动模型中,我们定义了一个适当的假设,以获得仅基于界面高度的全局模型。通过对模型的数值模拟,研究了各参数对污染时间的影响,得到了污染时间与注水井距离、污染时间与泵送流量的一些经验规律。
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引用次数: 0
Development and Computer Simulation of the New Combined Process for Producing a Rebar Profile 螺纹钢型材复合生产新工艺的开发与计算机模拟
IF 3.2 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-03-09 DOI: 10.1155/2023/7348592
S. Lezhnev, A. Naizabekov, E. Panin, A. Tolkushkin, D. Kuis, Andrey V. Kasperovich, R. Yordanova
The study presents results of computer simulation by finite elements method of a new metal forming process combining the deformation of a billet with round cross-section on a radial-shear rolling mill and subsequent billet twisting in a forming die with a specific design. To analyze the efficiency of metal processing, the main parameters of the stress–strain state are considered: effective strain, effective stress, average hydrostatic pressure, and Lode–Nadai coefficient. The maximum value of effective strain up to 13.5 is achieved when a screw profile on the billet in the die is forming, which indicates an intensive refinement of the initial structure of the billet. During combined process, the nature of the deformation changes in the transverse direction from the axis of rotation to the surface. The central area of the billet is under the action of tensile stresses. In the peripheral part, compressive stresses grow. In the surface area, Lode–Nadai coefficient is 0.1 approximately, which indicates the high level of shear strain.
本文介绍了一种新型金属成形工艺的有限元模拟结果,该工艺结合了圆截面坯料在径向剪切机上的变形和随后坯料在特定设计的成形模内的扭转。为了分析金属加工的效率,考虑了应力-应变状态的主要参数:有效应变、有效应力、平均静水压力和Lode-Nadai系数。当坯料在模具中形成螺杆轮廓时,有效应变的最大值可达13.5,这表明坯料的初始结构得到了密集的改进。在组合过程中,变形的性质在从旋转轴到表面的横向方向上发生变化。钢坯的中心区域受到拉应力的作用。在外围部分,压应力增大。在表面积上,Lode-Nadai系数约为0.1,表明剪切应变水平较高。
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引用次数: 0
Finite Element Modeling of ECAP-Linex Combined Process of Severe Plastic Deformation 剧烈塑性变形的ECAP-Linex组合过程的有限元建模
IF 3.2 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-03-07 DOI: 10.1155/2023/1573884
E. Panin, I. Volokitina, A. Volokitin, A. Naizabekov, Gulzhainat Akhmetova, S. Lezhnev, A. Tolkushkin, A. Esbolat, R. Yordanova
The paper presents theoretical studies of a new deformation process combining the stages of equal-channel angular pressing (ECAP) and the “Linex” scheme. For correct finite element modeling of the process, a technique with sequential input for the calculation of conveyor links is presented. To analyze the efficiency of metal processing, the main parameters of the stress–strain state are considered: equivalent strain, equivalent stress, and average hydrostatic pressure, as well as the deformation force on the main elements of the combined process: pulley, matrix, and conveyor link. To analyze the resulting deformation forces, the stages of pressing in a matrix and compression by a chain conveyor were separately considered. Equations for determining the forces acting on the drive pulley, ECA matrix, and the chain element link were obtained. Comparison of values showed that the force values in the calculation and simulation have a high level of convergence. In all three considered details, the difference value did not exceed 10%. The variational modeling allowed to determine the optimal values of the main technological and geometric parameters of the process.
本文对一种新的变形过程进行了理论研究,该变形过程结合了等道角压(ECAP)阶段和“Linex”方案。为了正确地对该过程进行有限元建模,提出了一种顺序输入的输送环节计算方法。为了分析金属加工的效率,考虑了应力-应变状态的主要参数:等效应变、等效应力和平均静液压力,以及组合工艺的主要元件:皮带轮、基体和输送环节上的变形力。为了分析产生的变形力,分别考虑了在矩阵中挤压和在链式输送机中压缩两个阶段。得到了作用在驱动皮带轮上的力、ECA矩阵和链单元连杆的确定方程。数值比较表明,计算所得的力值与仿真所得的力值具有较高的收敛性。在所有三个考虑的细节中,差异值不超过10%。变分模型允许确定该过程的主要工艺参数和几何参数的最佳值。
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引用次数: 0
Drive Systems for Landing Gears Numerically Simulated in AMESim Software 基于AMESim软件的起落架传动系统数值仿真研究
IF 3.2 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-02-28 DOI: 10.1155/2023/9922827
L. Dinca, J. Corcau, C. Vaden
This work presents two versions of landing gear drives numerically simulated. We follow to obtain the right driving sequence of the legs and doors and the estimation of the landing gear deploy and retract time. Although the studies in this paper do not exhaust all the aspects concerning landing gear hydraulic system functioning, these are useful in the design phase of the aircraft hydraulic systems. Regarding the landing gear hydraulic system, we highlight one version of the drive stall phenomenon. When the hydraulic feeding pressure decreases, it is possible that the forces developed by the hydraulic cylinders are enough to retract completely the legs. The landing gear remains in an intermediate position, and the aircraft cannot accomplish its mission safely. For a second version, logic command functions are synthesized using Karnaugh diagrams, and after that, the numerical simulation is accomplished to validate the solution. We used the AMESim software to perform numerical simulations.
这项工作提出了两个版本的起落架传动数值模拟。通过计算得到了支腿和门的正确驱动顺序以及起落架展开和收放时间的估计。虽然本文的研究没有涉及起落架液压系统工作的所有方面,但这些在飞机液压系统的设计阶段是有用的。对于起落架液压系统,我们重点介绍了一种版本的驱动失速现象。当液压进给压力减小时,液压缸产生的力可能足以完全收回支腿。起落架保持在中间位置,飞机不能安全完成任务。第二种方案采用卡诺图合成逻辑命令函数,然后进行数值仿真验证。采用AMESim软件进行数值模拟。
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引用次数: 0
Numerical Modelling of Free Surface Agitation in a Coastal Lagoon by Roadway Path Influence 受道路影响的沿海泻湖自由表面搅拌数值模拟
IF 3.2 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-02-18 DOI: 10.1155/2023/9580327
Israel E. Herrera, Franklin M. Torres, Jatziri Y. Moreno, J. M. Gutierrez, Noé Saldaña
The development and construction of highway infrastructure are essential in developing countries, whereas its layout and construction sometimes interact with the coastal environment. One problem to attend to is that the outline and geometry designs impact as little as possible on the hydrodynamic circulation of coastal bodies in order to alter the associated ecosystem as little as possible. The study area is located in the north of Colombia, and is made up of a continental coastal zone (Mallorquín Lagoon) and a marine zone (Caribbean Sea), in which a highway is projected that provides communication between two locations. This study presents the application of a numerical model previously developed and modified by the Berkhoff equation, which is developed in a finite difference scheme and has been validated and applied in different works in coastal and fluvial shallow water areas. The application of the model was carried out in a hydrodynamic circulation research project for a one-way highway through a coastal lagoon, where the knowledge of the magnitude of the incident wave height in the structure of the road body is necessary for the design, protection elements, and road geometry. Two numerical simulation scenarios were carried out, specifying normal conditions and extraordinary wave conditions in the month of November with a simulation time of 15 days, obtaining the velocity field associated with coastal currents, waves, and wave modification phenomena, such as refraction, diffraction, and reflection, which provide the height of the incident wave on the highway and the recirculation patterns in the coastal lagoon to identify alterations in the ecosystem. The results of the wave height in each scenario and the velocity field provide values to be used in the design, type of armor, and dimensions of the protection works required for the proper functioning of the road structure.
在发展中国家,公路基础设施的发展和建设是必不可少的,但其布局和建设有时会与沿海环境相互影响。需要注意的一个问题是,轮廓和几何设计尽可能少地影响海岸体的水动力循环,以尽可能少地改变相关的生态系统。研究区域位于哥伦比亚北部,由大陆沿海区(Mallorquín泻湖)和海洋区(加勒比海)组成,其中有一条高速公路,提供两个地点之间的通信。本研究提出了一个由Berkhoff方程开发和修正的数值模型的应用,该模型以有限差分格式开发,并已在沿海和河流浅水区的不同工程中得到验证和应用。该模型的应用是在一个通过沿海泻湖的单向公路的水动力循环研究项目中进行的,在该项目中,道路体结构中入射波高的大小对于设计、保护元件和道路几何形状是必要的。采用15天的模拟时间,对11月份的正常波况和异常波况进行了两种数值模拟,获得了与海岸水流、波浪和波浪修正现象(如折射、衍射和反射)相关的速度场,这些现象提供了入射波在高速公路上的高度和海岸泻湖的再循环模式,以识别生态系统的变化。每种情况下的波高和速度场的结果提供了用于道路结构正常运作所需的设计、装甲类型和保护工程尺寸的值。
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引用次数: 0
Influence of Axle Load on the Wear of Railway Wheel Material 轴载对铁路车轮材料磨损的影响
IF 3.2 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-02-13 DOI: 10.1155/2023/6730640
Hewan Getachew Yenealem, D. T. Redda, Awel Mohammedseid
This study investigated the influence of axle load on the wear rate of railway wheel material. Excessive wear of wheel/rail materials and reduced service life of the wheel/rail system might be caused by the increase in axle load and traffic volume. Two kinds of rail and wheel steels have been studied against different axle load steps, simulating them for wear performance analysis using multibody simulation software (SIMPACK) and MATLAB programming. The simulation model results are validated against the vehicle’s specifications and wear depth measured on Ethiopia—Addis Ababa Light Rail Transit (LRT), and experimental results from the literature. The result shows that the wear rate increases proportionally with the increasing of applied load and that the proportionality coefficient is 0.1393, which has a very good agreement with the experimental results from the works of literature. Likewise, the estimated total tread wear amount after a mileage of 52,000 km is 2% larger than the measured one in LRT, which is indeed an excellent result taking into account the inaccuracy of the wheel diameter gauge used to measure the wheel transversal profile. In normalized UIC 50 kg/m rail and S1002 wheel profile, the wear rate increases linearly from 5110.02, 9997.87, and 18990.17 mm3/km on 11, 21, and 30 tones applied load, respectively. Apparently, on the hardened UIC 60 kg/m and S1002 wheel profiles, the wear rate has been improved by 14.5%, 10.8%, and 7.5% on 11, 21, and 30 tones applied load, respectively, in comparison to normalized rail/wheel match. Briefly, the wheel wear rate is highly influenced by the increasing applied load, referring proportionality coefficient of 0.1393.
研究了轴载对铁路车轮材料磨损率的影响。轮轨材料的过度磨损和轮轨系统的使用寿命可能会由于轴重和交通量的增加而降低。采用多体仿真软件SIMPACK和MATLAB编程对两种钢轨和轮毂钢在不同轴载阶下的磨损性能进行了仿真分析。仿真模型的结果与埃塞俄比亚-亚的斯亚贝巴轻轨(LRT)的车辆规格和磨损深度测量结果以及文献中的实验结果进行了验证。结果表明,磨损率随载荷的增加而成比例增加,比例系数为0.1393,与文献实验结果吻合较好。同样,在52,000公里的行驶里程后,估计的总胎面磨损量比LRT的测量值大2%,考虑到用于测量车轮横向轮廓的车轮直径计的不准确性,这确实是一个很好的结果。在标准化的UIC 50kg /m钢轨和S1002车轮剖面中,在11、21和30吨的载荷下,磨损率分别从5110.02、9997.87和18990.17 mm3/km线性增加。显然,在60kg /m的UIC和S1002车轮型材上,与标准化轨/轮匹配相比,在11、21和30吨的载荷下,磨损率分别提高了14.5%、10.8%和7.5%。简而言之,车轮磨损率受施加载荷增加的影响较大,即比例系数为0.1393。
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引用次数: 0
Determination Rule for α, β Directions and φ in Teaching of Slip-Line Theory 滑移线理论教学中α、β方向和φ的确定规则
IF 3.2 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-02-02 DOI: 10.1155/2023/8863386
R. Mei, L. Bao, Han Gao, Xin Zhang
In the teaching of plastic mechanics and applications of slip-line theory using conventional methods, multivalued results are usually caused by the uncertain direction of the slip line and dip angles. Determination rules for the α and β directions and φ values are proposed to improve slip-line theory according to the particle flow law under the effect of principal stress, and slip lines and dip angles suitable for a typical stress boundary problem are described. The α and β slip lines should simultaneously point to or away from the intersection, and the synthetic direction of the slip lines should point to the first principal stress σ1 or away from the direction of the third principal stress σ3. When the Hencky stress equation of the α line is applied, two points on the α line should maintain the same direction, and the absolute value of the φ difference should be less than or equal to π. Moreover, the α line of two points should simultaneously point to the inner and outer normal direction of the β line when the Hencky stress equation of the β line is used. The average stress and critical load of plastic deformation in the plane lath V-notch tension are solved using slip-line theory. Both the calculated critical stress and the load maintain uniformity using different slip lines and dip angles, and the proposed determination rule reliably avoids multivalued solutions. This is important for students and researchers in correctly understanding and applying slip-line theory.
在塑性力学教学和滑移线理论应用的常规方法中,滑移线方向和倾角的不确定往往会导致多值结果。根据主应力作用下的颗粒流动规律,提出了α、β方向和φ值的确定规则,以改进滑移线理论,并描述了适合典型应力边界问题的滑移线和倾角。α、β滑移线应同时指向或远离交点,滑移线的合成方向应指向第一主应力σ1或远离第三主应力σ3方向。应用α线上的henky应力方程时,α线上两点应保持同一方向,且φ差的绝对值应小于等于π。采用β线的Hencky应力方程时,两点的α线应同时指向β线的内外法线方向。利用滑移线理论求解了平面板条v形缺口拉伸时塑性变形的平均应力和临界载荷。在不同滑移线和倾角条件下,计算的临界应力和荷载均保持均匀性,所提出的确定规则可靠地避免了多值解。这对于学生和研究者正确理解和应用滑移线理论具有重要意义。
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引用次数: 0
Investigate the Relationship between the Vehicle Roll Angle and Other Factors When Steering 研究转向时车辆侧倾角与其他因素的关系
IF 3.2 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-01-28 DOI: 10.1155/2023/6069078
Duc Ngoc Nguyen, T. Nguyen
Rollover is a dangerous phenomenon. It is closely related to the vehicle roll angle. The greater the roll angle, the greater the risk of rollover. The vehicle roll angle when steering depends on many factors, such as the size of the vehicle, speed of movement, steering angle, etc. In this paper, the author has simulated the oscillation of a car when steering using MATLAB® software with three specific cases. The purpose of the study is to evaluate the dependence of the roll angle on other factors. Each case handles two scenarios: vehicle speed change (fixed height) and vehicle height change (fixed speed). The model of a complex dynamic, a combination of many nonlinear components, is used to simulate vehicle oscillations. According to the study’s results, the roll angle will increase if the speed or the distance from the center of gravity (CG) to roll axis (RA) increases, respectively. Once the roll angle’s value rises, the roll index also increases, which causes the dynamic force at the wheel to decrease. If the vertical force at the wheel approaches zero, a rollover may occur. The rollover phenomenon occurred in the second case, corresponding to speeds v = 80 (km/h) and v = 85 (km/h). The peak values of the roll angle are 7.77° and 7.63°, respectively. This result helps to identify the factors affecting the rollover phenomenon more clearly.
翻车是一种危险的现象。它与车辆侧倾角度密切相关。侧倾角度越大,发生侧翻的风险越大。转向时车辆的侧倾角度取决于许多因素,如车辆的大小、运动速度、转向角度等。本文采用MATLAB®软件,结合三个具体案例,模拟了汽车转向时的振动。本研究的目的是评估横摇角对其他因素的依赖关系。每个案例处理两种场景:车速变化(固定高度)和车速变化(固定速度)。采用由许多非线性部件组成的复杂动力学模型来模拟车辆的振动。研究结果表明,速度增大或重心距横摇轴距离增大时,横摇角增大。当横摇角增大时,横摇指数也随之增大,从而使车轮上的动力减小。如果车轮上的垂直力接近于零,就可能发生侧翻。第二种情况发生侧翻现象,对应于车速v = 80 (km/h)和v = 85 (km/h)。横摇角的峰值分别为7.77°和7.63°。该结果有助于更清楚地识别影响侧翻现象的因素。
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引用次数: 4
Performance Evaluation of a Photovoltaic-Thermal Collector Coupled Stepped Solar Still for Indian Climatic Conditions 印度气候条件下光伏-热集热器耦合阶梯式太阳能蒸馏器的性能评价
IF 3.2 Q3 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2022-11-18 DOI: 10.1155/2022/4179612
Ayush Narang, Siddhartha Roy, Tarun Kataray, Vishal Bonde, S. Rajesh, C. Chiranjeevi, Utkarsh Chadha, Bulcha Bekele Hirpha
Freshwater scarcity is increasing across many parts of the globe; to meet this demand, seawater desalination is the best choice, and the electrical energy consumption is escalating due to urbanization and industrialization. Sustainable production of electricity and freshwater can be met by an integrating photovoltaic-thermal (PVT) module with stepped solar still (SSS). The present study focuses on the theoretical modeling of the PVT-SSS desalination system for evaluating thermal efficiency, energy efficiency, freshwater productivity, and electrical power generation. The solar still productivity will be influenced by the depth of water, insulation thickness, glass cover material, thickness and inclination, and operational factors like preheating the input water supply and water salinity. A comparative analysis has been made of summer, winter, and rainy climatic conditions of Vellore town (12.9165° N, 79.1325° E), Tamil Nadu. In the present work, a thermodynamic model based on mass and energy balance is developed for the PVT-SSS system, and it is solved by a numerical method. A Runge-Kutta technique of 4th order is employed using a Python program for solving the thermodynamic simulation model. The results from the model depict that for summer, winter, and rainy climatic seasons, the freshwater productivity of PV/T-SSS was determined to be 12.18 kg/m2day, 6.67 kg/m2day, and 2.77 kg/m2day. Also, it is found that electrical efficiency for summer, winter, and rainy seasons is 8.91%, 9.135%, and 9.53%, respectively. A maximum and minimum freshwater production of 1668 kg/m2 and 1218 kg/m2 are observed for a depth of 2 cm and 5 cm, respectively.
全球许多地区的淡水短缺正在加剧;为了满足这一需求,海水淡化是最好的选择,而城市化和工业化导致的电能消耗正在不断升级。电力和淡水的可持续生产可以通过集成光伏-热(PVT)模块和阶梯式太阳能蒸馏器(SSS)来实现。本研究的重点是PVT-SSS海水淡化系统的理论建模,以评估热效率、能源效率、淡水生产力和发电量。水的深度、隔热层厚度、玻璃盖材质、厚度和倾斜度,以及预热、进水、水盐度等操作因素都会影响太阳能蒸馏器的生产效率。对泰米尔纳德邦Vellore镇(12.9165°N, 79.1325°E)夏季、冬季和多雨气候条件进行了比较分析。本文建立了基于质能平衡的PVT-SSS系统热力学模型,并用数值方法对其进行了求解。利用Python程序,采用四阶龙格-库塔技术求解热力学模拟模型。模型结果表明,在夏季、冬季和雨季,PV/T-SSS的淡水生产力分别为12.18 kg/m2day、6.67 kg/m2day和2.77 kg/m2day。夏季、冬季和雨季的电效率分别为8.91%、9.135%和9.53%。在水深为2厘米和5厘米时,最大和最小淡水产量分别为1668公斤/平方米和1218公斤/平方米。
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引用次数: 1
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Modelling and Simulation in Engineering
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