Pub Date : 2023-03-21DOI: 10.1108/mmms-09-2022-0187
Rajat Kumar, M. K. Gupta, S. Rai, Vinay Panwar
PurposeThe changes in tensile behavior of polycrystalline nanocopper lattice with changes in temperature, average grain size (AGS) and strain rate, have been explored. The existence of a critical AGS has also been observed which shows that the Hall–Petch relationship behaves inversely.Design/methodology/approachNanoscale deformation of polycrystalline nanocopper has been done in this study with the help of an embedded atom method (EAM) potential. Voronoi construction method has been employed for creating four polycrystals of nanocopper with different sizes. Statistical analysis has been used to examine the observations with emphasis on the polycrystal size effect on melting point temperature.FindingsThe study has found that the key stress values (i.e. elastic modulus, yield stress and ultimate tensile stress) are significantly influenced by the considered parameters. The increase in strain rate is observed to have an increasing impact on mechanical properties, whereas the increase in temperature degrades the mechanical properties. In-depth analysis of the deformation mechanism has been studied to deliver real-time visualization of grain boundary motion.Originality/valueThis study provides the relationship between required grain size variations for consecutive possible variations in mechanical properties and may help to reduce the trial processes in the synthesis of polycrystalline copper based on different temperatures and strain rates.
{"title":"Grain size responsive uniaxial tensile behavior of polycrystalline nanocopper under different temperatures and strain rates","authors":"Rajat Kumar, M. K. Gupta, S. Rai, Vinay Panwar","doi":"10.1108/mmms-09-2022-0187","DOIUrl":"https://doi.org/10.1108/mmms-09-2022-0187","url":null,"abstract":"PurposeThe changes in tensile behavior of polycrystalline nanocopper lattice with changes in temperature, average grain size (AGS) and strain rate, have been explored. The existence of a critical AGS has also been observed which shows that the Hall–Petch relationship behaves inversely.Design/methodology/approachNanoscale deformation of polycrystalline nanocopper has been done in this study with the help of an embedded atom method (EAM) potential. Voronoi construction method has been employed for creating four polycrystals of nanocopper with different sizes. Statistical analysis has been used to examine the observations with emphasis on the polycrystal size effect on melting point temperature.FindingsThe study has found that the key stress values (i.e. elastic modulus, yield stress and ultimate tensile stress) are significantly influenced by the considered parameters. The increase in strain rate is observed to have an increasing impact on mechanical properties, whereas the increase in temperature degrades the mechanical properties. In-depth analysis of the deformation mechanism has been studied to deliver real-time visualization of grain boundary motion.Originality/valueThis study provides the relationship between required grain size variations for consecutive possible variations in mechanical properties and may help to reduce the trial processes in the synthesis of polycrystalline copper based on different temperatures and strain rates.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-03-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42323796","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-03-21DOI: 10.1108/mmms-10-2022-0236
L. Singh, S. Ha, S. Vohra, Manuj Sharma
PurposeModeling of material behavior by physically or microstructure-based models helps in understanding the relationships between its properties and microstructure. However, the majority of the numerical investigations on the prediction of the deformation behavior of AA2024 alloy are limited to the use of phenomenological or empirical constitutive models, which fail to take into account the actual microscopic-level mechanisms (i.e. crystallographic slip) causing plastic deformation. In order to achieve accurate predictions, the microstructure-based constitutive models involving the underlying physical deformation mechanisms are more reliable. Therefore, the aim of this work is to predict the mechanical response of AA2024-T3 alloy subjected to uniaxial tension at different strain rates, using a dislocation density-based crystal plasticity model in conjunction with computational homogenization.Design/methodology/approachA dislocation density-based crystal plasticity (CP) model along with computational homogenization is presented here for predicting the mechanical behavior of aluminium alloy AA2024-T3 under uniaxial tension at different strain rates. A representative volume element (RVE) containing 400 grains subjected to periodic boundary conditions has been used for simulations. The effect of mesh discretization on the mechanical response is investigated by considering different meshing resolutions for the RVE. Material parameters of the CP model have been calibrated by fitting the experimental data. Along with the CP model, Johnson–Cook (JC) model is also used for examining the stress-strain behavior of the alloy at various strain rates. Validation of the predictions of CP and JC models is done with the experimental results where the CP model has more accurately captured the deformation behavior of the aluminium alloy.FindingsThe CP model is able to predict the mechanical response of AA2024-T3 alloy over a wide range of strain rates with a single set of material parameters. Furthermore, it is observed that the inhomogeneity in stress-strain fields at the grain level is linked to both the orientation of the grains as well as their interactions with one another. The flow and hardening rule parameters influencing the stress-strain curve and capturing the strain rate dependency are also identified.Originality/valueComputational homogenization-based CP modeling and simulation of deformation behavior of polycrystalline alloy AA2024-T3 alloy at various strain rates is not available in the literature. Therefore, the present computational homogenization-based CP model can be used for predicting the deformation behavior of AA2024-T3 alloy more accurately at both micro and macro scales, under different strain rates.
{"title":"Computational homogenization based crystal plasticity investigation of deformation behavior of AA2024-T3 alloy at different strain rates","authors":"L. Singh, S. Ha, S. Vohra, Manuj Sharma","doi":"10.1108/mmms-10-2022-0236","DOIUrl":"https://doi.org/10.1108/mmms-10-2022-0236","url":null,"abstract":"PurposeModeling of material behavior by physically or microstructure-based models helps in understanding the relationships between its properties and microstructure. However, the majority of the numerical investigations on the prediction of the deformation behavior of AA2024 alloy are limited to the use of phenomenological or empirical constitutive models, which fail to take into account the actual microscopic-level mechanisms (i.e. crystallographic slip) causing plastic deformation. In order to achieve accurate predictions, the microstructure-based constitutive models involving the underlying physical deformation mechanisms are more reliable. Therefore, the aim of this work is to predict the mechanical response of AA2024-T3 alloy subjected to uniaxial tension at different strain rates, using a dislocation density-based crystal plasticity model in conjunction with computational homogenization.Design/methodology/approachA dislocation density-based crystal plasticity (CP) model along with computational homogenization is presented here for predicting the mechanical behavior of aluminium alloy AA2024-T3 under uniaxial tension at different strain rates. A representative volume element (RVE) containing 400 grains subjected to periodic boundary conditions has been used for simulations. The effect of mesh discretization on the mechanical response is investigated by considering different meshing resolutions for the RVE. Material parameters of the CP model have been calibrated by fitting the experimental data. Along with the CP model, Johnson–Cook (JC) model is also used for examining the stress-strain behavior of the alloy at various strain rates. Validation of the predictions of CP and JC models is done with the experimental results where the CP model has more accurately captured the deformation behavior of the aluminium alloy.FindingsThe CP model is able to predict the mechanical response of AA2024-T3 alloy over a wide range of strain rates with a single set of material parameters. Furthermore, it is observed that the inhomogeneity in stress-strain fields at the grain level is linked to both the orientation of the grains as well as their interactions with one another. The flow and hardening rule parameters influencing the stress-strain curve and capturing the strain rate dependency are also identified.Originality/valueComputational homogenization-based CP modeling and simulation of deformation behavior of polycrystalline alloy AA2024-T3 alloy at various strain rates is not available in the literature. Therefore, the present computational homogenization-based CP model can be used for predicting the deformation behavior of AA2024-T3 alloy more accurately at both micro and macro scales, under different strain rates.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-03-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"49191972","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-03-21DOI: 10.1108/mmms-10-2022-0220
I. Yavuz, Abdulkadir Yildirim
PurposeThe purpose of this article covers the design and manufacture of porous materials that can be used in different engineering applications by additive manufacturing.Design/methodology/approachThe most important design parameters of the porous materials are the cell structure and wall thickness. These two design criteria are difficult to control in porous materials produced by conventional production methods. In the study, two different wall thicknesses and four different pore diameters of the porous structure were determined as design parameters.FindingsA compression test was applied to the produced samples. Also, the densities of the produced samples were compared. As a result of the study, changes in mechanical properties were observed according to the cell wall thickness and pore size.Originality/valueThe originality of the study is that, unlike traditional porous structure production, the pore structure and cell wall thicknesses can be produced in desired dimensions. In addition, a closed pore structure was tried to be produced in the study. Studies in the literature generally have a tube-type pore structure.
{"title":"Mechanical properties of PLA based closed porous structures manufactured using FDM process","authors":"I. Yavuz, Abdulkadir Yildirim","doi":"10.1108/mmms-10-2022-0220","DOIUrl":"https://doi.org/10.1108/mmms-10-2022-0220","url":null,"abstract":"PurposeThe purpose of this article covers the design and manufacture of porous materials that can be used in different engineering applications by additive manufacturing.Design/methodology/approachThe most important design parameters of the porous materials are the cell structure and wall thickness. These two design criteria are difficult to control in porous materials produced by conventional production methods. In the study, two different wall thicknesses and four different pore diameters of the porous structure were determined as design parameters.FindingsA compression test was applied to the produced samples. Also, the densities of the produced samples were compared. As a result of the study, changes in mechanical properties were observed according to the cell wall thickness and pore size.Originality/valueThe originality of the study is that, unlike traditional porous structure production, the pore structure and cell wall thicknesses can be produced in desired dimensions. In addition, a closed pore structure was tried to be produced in the study. Studies in the literature generally have a tube-type pore structure.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-03-21","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"48590794","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-03-15DOI: 10.1108/mmms-10-2022-0209
M. Barak, Rajesh Kumar, Rajneesh Kumar, V. Gupta
PurposeThis paper aims to study the energy ratios of plane waves on an imperfect interface of elastic half-space (EHS) and orthotropic piezothermoelastic half-space (OPHS).Design/methodology/approachThe dual-phase lag (DPL) theory with memory-dependent derivatives is employed to study the variation of energy ratios at the imperfect interface.FindingsA plane longitudinal wave (P) or transversal wave (SV) propagates through EHS and strikes at the interface. As a result, two waves are reflected, and four waves are transmitted, as shown in Figure 2. The amplitude ratios are determined by imperfect boundaries having normal stiffness and transverse stiffness. The variation of energy ratios is computed numerically for a particular model of graphite (EHS)/cadmium selenide (OPHS) and depicted graphically against the angle of incidence to consider the effect of stiffness parameters, memory and kernel functions.Research limitations/implicationsThe energy distribution of incident P or SV waves among various reflected and transmitted waves, as well as the interaction of waves for imperfect interface (IIF), normal stiffness interface (NSIF), transverse stiffness interface (TSIF), and welded contact interface (WCIF), are important factors to consider when studying seismic wave behavior.Practical implicationsThe present model may be used in various disciplines, such as high-energy particle physics, earthquake engineering, nuclear fusion, aeronautics, soil dynamics and other areas where memory-dependent derivative and phase delays are significant.Originality/valueIn a variety of technical and geophysical scenarios, wave propagation in an elastic/piezothermoelastic medium with varying magnetic fields, initial stress, temperature, porosity, etc., gives important information regarding the presence of new and modified waves.
{"title":"The effect of memory and stiffness on energy ratios at the interface of distinct media","authors":"M. Barak, Rajesh Kumar, Rajneesh Kumar, V. Gupta","doi":"10.1108/mmms-10-2022-0209","DOIUrl":"https://doi.org/10.1108/mmms-10-2022-0209","url":null,"abstract":"PurposeThis paper aims to study the energy ratios of plane waves on an imperfect interface of elastic half-space (EHS) and orthotropic piezothermoelastic half-space (OPHS).Design/methodology/approachThe dual-phase lag (DPL) theory with memory-dependent derivatives is employed to study the variation of energy ratios at the imperfect interface.FindingsA plane longitudinal wave (P) or transversal wave (SV) propagates through EHS and strikes at the interface. As a result, two waves are reflected, and four waves are transmitted, as shown in Figure 2. The amplitude ratios are determined by imperfect boundaries having normal stiffness and transverse stiffness. The variation of energy ratios is computed numerically for a particular model of graphite (EHS)/cadmium selenide (OPHS) and depicted graphically against the angle of incidence to consider the effect of stiffness parameters, memory and kernel functions.Research limitations/implicationsThe energy distribution of incident P or SV waves among various reflected and transmitted waves, as well as the interaction of waves for imperfect interface (IIF), normal stiffness interface (NSIF), transverse stiffness interface (TSIF), and welded contact interface (WCIF), are important factors to consider when studying seismic wave behavior.Practical implicationsThe present model may be used in various disciplines, such as high-energy particle physics, earthquake engineering, nuclear fusion, aeronautics, soil dynamics and other areas where memory-dependent derivative and phase delays are significant.Originality/valueIn a variety of technical and geophysical scenarios, wave propagation in an elastic/piezothermoelastic medium with varying magnetic fields, initial stress, temperature, porosity, etc., gives important information regarding the presence of new and modified waves.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-03-15","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45154075","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-03-14DOI: 10.1108/mmms-12-2022-0291
Ming Li, Hongwei Liu, J. Du, Z. Wen, Z. Yue, Wei Sun
PurposeThis paper presents a review concerning the analytical and inverse methods of small punch creep test (SPCT) in order to evaluate the mechanical property of component material at elevated temperature.Design/methodology/approachIn this work, the effects of temperature, specimen size and shape on material properties are mainly discussed using the finite element (FE) method. The analytical approaches including membrane stretching, empirical or semi-empirical solutions that are currently used for data interpretation have been presented.FindingsThe state-of-the-art research progress on the inverse method, such as non-linear optimization program and neutral network, is critically reviewed. The capabilities of the inverse technique, the uniqueness of the solution and future development are discussed.Originality/valueThe state-of-the-art research progress on the inverse method such as non-linear optimization program and neutral network is critically reviewed. The capabilities of the inverse technique, the uniqueness of the solution and future development are discussed.
{"title":"Analytical and inverse method for determining high temperature properties of materials using small punch creep: a review","authors":"Ming Li, Hongwei Liu, J. Du, Z. Wen, Z. Yue, Wei Sun","doi":"10.1108/mmms-12-2022-0291","DOIUrl":"https://doi.org/10.1108/mmms-12-2022-0291","url":null,"abstract":"PurposeThis paper presents a review concerning the analytical and inverse methods of small punch creep test (SPCT) in order to evaluate the mechanical property of component material at elevated temperature.Design/methodology/approachIn this work, the effects of temperature, specimen size and shape on material properties are mainly discussed using the finite element (FE) method. The analytical approaches including membrane stretching, empirical or semi-empirical solutions that are currently used for data interpretation have been presented.FindingsThe state-of-the-art research progress on the inverse method, such as non-linear optimization program and neutral network, is critically reviewed. The capabilities of the inverse technique, the uniqueness of the solution and future development are discussed.Originality/valueThe state-of-the-art research progress on the inverse method such as non-linear optimization program and neutral network is critically reviewed. The capabilities of the inverse technique, the uniqueness of the solution and future development are discussed.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-03-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"42654859","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-03-01DOI: 10.1108/mmms-11-2022-0257
Yushan Gao, Wei Jiang, S. Huo
PurposeThe fracture mechanism of S-07 steel was investigated by observing the fracture surface of the specimens with scanning electron microscope (SEM). Furthermore, the overall elastic–plastic behaviors and the stress state evolution during the loading procedure of all specimens were simulated by FE analysis to obtain the local strain at crack nucleated location and the average triaxiality of each type of specimen.Design/methodology/approachThree types of tests under various stress states were performed to study the ductile fracture characteristics of S-07 high strength steel in quasi-static condition.FindingsUnder tensile and torsion loading conditions, S-07 steel exhibits two distinctive rupture mechanisms: the growth and internal necking of voids governs the rupture mechanism in tension dominated loading mode, while the change of void shape and internal shearing in the ligaments between voids dominants for shear conditions.Originality/valueThe failure criterion for S-07 steel considering the influence of the triaxial stress state was established.
{"title":"Fracture mechanism and failure criterion of S-07 steel for liquid rocket engine","authors":"Yushan Gao, Wei Jiang, S. Huo","doi":"10.1108/mmms-11-2022-0257","DOIUrl":"https://doi.org/10.1108/mmms-11-2022-0257","url":null,"abstract":"PurposeThe fracture mechanism of S-07 steel was investigated by observing the fracture surface of the specimens with scanning electron microscope (SEM). Furthermore, the overall elastic–plastic behaviors and the stress state evolution during the loading procedure of all specimens were simulated by FE analysis to obtain the local strain at crack nucleated location and the average triaxiality of each type of specimen.Design/methodology/approachThree types of tests under various stress states were performed to study the ductile fracture characteristics of S-07 high strength steel in quasi-static condition.FindingsUnder tensile and torsion loading conditions, S-07 steel exhibits two distinctive rupture mechanisms: the growth and internal necking of voids governs the rupture mechanism in tension dominated loading mode, while the change of void shape and internal shearing in the ligaments between voids dominants for shear conditions.Originality/valueThe failure criterion for S-07 steel considering the influence of the triaxial stress state was established.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-03-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"46320572","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-02-28DOI: 10.1108/mmms-11-2022-0255
Hai-Ning Hu, Yu Wang, Chenchen Lian, PeiYan Wang
PurposeIn this paper, an attempt is made to obtain buckling loads, ultimate bearing capacity and other required structural characteristics of grid structure panels. The numerical method for post-buckling behavior analysis of panels involving multiple invisible damages is also presented.Design/methodology/approachIn this paper, two bidirectional stiffened composite panels are manufactured and tested. Multiple discrete invisible damages are introduced in different positions of the stringers, and the experimental and simulation investigation of buckling and post-buckling were carried out on the damaged stiffened panels.FindingsThe simulation load–displacement curves are compared with the experimental results, and it is found that the simulation model can well predict the occurrence of buckling and failure loads. The strain curve shows that the rate of strain change at the damaged site is greater than that at the undamaged site, which reflects that the debond is more likely occurred at the damaged site. The simulation verifies that the panel is usually crushed due to matrix compression and fiber–matrix shear.Originality/valueIn this paper, post-buckling tests and numerical simulations of bidirectional stiffened composite panels with impact damage were carried out. Two panels with four longitudinal stringers and two transverse stringers were manufactured and tested. The buckling and post-buckling characteristics of the grid structure are obtained, and the failure mechanism of the structure is explained. This is helpful for the design of wall panel structure.
{"title":"The research of buckling and post-buckling behavior of bidirectional stiffened composite panel under discrete impact","authors":"Hai-Ning Hu, Yu Wang, Chenchen Lian, PeiYan Wang","doi":"10.1108/mmms-11-2022-0255","DOIUrl":"https://doi.org/10.1108/mmms-11-2022-0255","url":null,"abstract":"PurposeIn this paper, an attempt is made to obtain buckling loads, ultimate bearing capacity and other required structural characteristics of grid structure panels. The numerical method for post-buckling behavior analysis of panels involving multiple invisible damages is also presented.Design/methodology/approachIn this paper, two bidirectional stiffened composite panels are manufactured and tested. Multiple discrete invisible damages are introduced in different positions of the stringers, and the experimental and simulation investigation of buckling and post-buckling were carried out on the damaged stiffened panels.FindingsThe simulation load–displacement curves are compared with the experimental results, and it is found that the simulation model can well predict the occurrence of buckling and failure loads. The strain curve shows that the rate of strain change at the damaged site is greater than that at the undamaged site, which reflects that the debond is more likely occurred at the damaged site. The simulation verifies that the panel is usually crushed due to matrix compression and fiber–matrix shear.Originality/valueIn this paper, post-buckling tests and numerical simulations of bidirectional stiffened composite panels with impact damage were carried out. Two panels with four longitudinal stringers and two transverse stringers were manufactured and tested. The buckling and post-buckling characteristics of the grid structure are obtained, and the failure mechanism of the structure is explained. This is helpful for the design of wall panel structure.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-02-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"41656715","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-02-28DOI: 10.1108/mmms-10-2022-0233
S. Sravan, S. Rajakumar, Karthikeyan Rajagopalan, K. Subramanian
PurposeDissimilar joining of austenitic stainless steels and ferritic steels is a challenging task and has a wide range of applications due to its excellent mechanical and thermal characteristics. They are joined mostly by using conventional modes. In the current investigation, the study and optimization of hot wire TIG welding parameters was carried out.Design/methodology/approachThese parameters will govern the desired characteristics of the joint. Solutions were found out through multi-response optimization by using response surface methodology and single response optimization using particle swarm optimization.FindingsOptimized input welding parameters that were achieved are electrode current 180 amps, wire feed rate 1870 mm/min and hot wire current 98 amps and the optimized UTS is 665.45 MPa. The results from PSO were compared with RSM and the optimized input welding parameters for the electrode current, hot wire current and wire feed rate exhibited maximum ultimate tensile strength which were also confirmed from response and contour plots.Originality/valueSensitivity analysis was also performed to understand the effect of each individual parameters on the response. Microstructure features were evaluated for the joints and was found that the characteristics are within the desired criteria.
{"title":"Predicting hot wire tungsten inert gas welding parameters for joining P91 and 304HCu steel using multi-optimization techniques","authors":"S. Sravan, S. Rajakumar, Karthikeyan Rajagopalan, K. Subramanian","doi":"10.1108/mmms-10-2022-0233","DOIUrl":"https://doi.org/10.1108/mmms-10-2022-0233","url":null,"abstract":"PurposeDissimilar joining of austenitic stainless steels and ferritic steels is a challenging task and has a wide range of applications due to its excellent mechanical and thermal characteristics. They are joined mostly by using conventional modes. In the current investigation, the study and optimization of hot wire TIG welding parameters was carried out.Design/methodology/approachThese parameters will govern the desired characteristics of the joint. Solutions were found out through multi-response optimization by using response surface methodology and single response optimization using particle swarm optimization.FindingsOptimized input welding parameters that were achieved are electrode current 180 amps, wire feed rate 1870 mm/min and hot wire current 98 amps and the optimized UTS is 665.45 MPa. The results from PSO were compared with RSM and the optimized input welding parameters for the electrode current, hot wire current and wire feed rate exhibited maximum ultimate tensile strength which were also confirmed from response and contour plots.Originality/valueSensitivity analysis was also performed to understand the effect of each individual parameters on the response. Microstructure features were evaluated for the joints and was found that the characteristics are within the desired criteria.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-02-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"43161458","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-02-28DOI: 10.1108/mmms-03-2022-0044
S. Sivanandam, Bhuvaneswari Marimuthu
PurposeThe numerical analysis is to scrutinize the collective effect of convective current along with the thermal energy transport in an inclined lid-driven square chamber with sine curve based temperature at the lower wall in the existence of unchanging external magnetic field. Insulation has been placed on the left and right of the box to increase the effective space volume of the shell. The thermal condition at ceiling wall is kept lower than the one on the floor.Design/methodology/approachThe finite volume method employs to discretize (non-dimensional) system of equations govern the model. The heat transfer rate is measured by adjusting various variables, such as the Richardson number Hartmann number, inclination of an enclosure.FindingsThe flow behavior of enclosure convection is more highly influenced within the natural convection when enclosure inclination varies as well as magnetic field strength. The overall heat transfer rate decreases due to increase in both the Hartmann number as well as Richardson number.Practical implicationsThe results of the present study are very useful to the cooling of electronic equipments.Social implicationsThe study model is useful to the thermal science community and modelling field.Originality/valueThis research is a novel work on mixed convection flow in an inclined chamber with sinusoidal heat source.
{"title":"Numerical study on influence of inclination and sinusoidal heating on magneto-convection in an inclined lid-driven cavity","authors":"S. Sivanandam, Bhuvaneswari Marimuthu","doi":"10.1108/mmms-03-2022-0044","DOIUrl":"https://doi.org/10.1108/mmms-03-2022-0044","url":null,"abstract":"PurposeThe numerical analysis is to scrutinize the collective effect of convective current along with the thermal energy transport in an inclined lid-driven square chamber with sine curve based temperature at the lower wall in the existence of unchanging external magnetic field. Insulation has been placed on the left and right of the box to increase the effective space volume of the shell. The thermal condition at ceiling wall is kept lower than the one on the floor.Design/methodology/approachThe finite volume method employs to discretize (non-dimensional) system of equations govern the model. The heat transfer rate is measured by adjusting various variables, such as the Richardson number Hartmann number, inclination of an enclosure.FindingsThe flow behavior of enclosure convection is more highly influenced within the natural convection when enclosure inclination varies as well as magnetic field strength. The overall heat transfer rate decreases due to increase in both the Hartmann number as well as Richardson number.Practical implicationsThe results of the present study are very useful to the cooling of electronic equipments.Social implicationsThe study model is useful to the thermal science community and modelling field.Originality/valueThis research is a novel work on mixed convection flow in an inclined chamber with sinusoidal heat source.","PeriodicalId":46760,"journal":{"name":"Multidiscipline Modeling in Materials and Structures","volume":null,"pages":null},"PeriodicalIF":2.0,"publicationDate":"2023-02-28","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"45883662","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":4,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
Pub Date : 2023-02-16DOI: 10.1108/mmms-11-2022-0237
H. Gökçe, M. A. Biberci
PurposeThis study aims to obtain the lowest surface roughness (Ra) and drill bit adhesion values (AV) depending on the change in control factors (cutting speed-Vc, feed rate-f and drill bit-D) during drilling of the Al 5083 H116 alloy. Low roughness values increase the fatigue strength of the final part and affect tribological properties such as lubrication and friction. In the machining of ductile materials, the AV increases the Ra value and negatively affects the tool life.Design/methodology/approachDrilling tests were conducted using Taguchi L16 orthogonal array. The experimental measurement findings for Ra and AV were adjusted utilizing the Grey Relational Analysis (GRA), the Response Surface Method (RSM) and Artificial Neural Networks (ANN) to generate prediction values. SEM detected drill-tip adhesions and chip morphology and they were analyzed by EDX.FindingsRa and AV increased as the f increased. Vc affects AV; 86.04% f on Ra and 54.71% Vc on AV were the most effective control parameters. After optimizing Ra and AV using GRA, the f is the most effective control factor. Vc: 120 m/min, f: 0.025 mm/rev and D2 were optimal. ANN predicted with Ra 99.6% and AV 99.8% accurately. Mathematical models are obtained with RSM. The increase in f increased AV, which had a negative effect on Ra, whereas the increase in Vc decreased the adhesion tendency. With the D1 drill bit with the highest flute length, a relatively lower Ra was measured, as it facilitates chip evacuation. In addition, the high correlations of the mathematical models obtained indicate that the models can be used safely.Originality/valueThe novelty of this study is to determine the optimum drilling parameters with GRA and ANN for drilling the necessary holes for the assembly of ammunition wing propulsion systems, especially those produced with Al 5083 H116 alloy, with rivets and bolts.
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