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DEM modeling of advanced manufacturing technologies: from SLS to 3D concrete printing 先进制造技术的 DEM 建模:从 SLS 到 3D 混凝土打印
IF 2.8 3区 工程技术 Q2 MECHANICS Pub Date : 2024-06-19 DOI: 10.1007/s00419-024-02615-4
Osvaldo D. Quintana-Ruiz, Eduardo M. B. Campello

This paper addresses the computational modeling of selective laser sintering (SLS) and 3D concrete printing (3DCP) processes in advanced manufacturing. We focus on the phenomena experienced by their feedstock materials at the level of their mesoscale (the sintering powder grain and concrete aggregate scales) during the manufacturing process. Our approach is based on the discrete element method (DEM) for representing the material’s mechanical behavior. In SLS, the DEM is then combined with a lumped heat transfer model for describing the powder particles’ thermal states when scanned by the laser beam. In 3DCP, in turn, the DEM is combined with the so-called discrete fresh concrete (DFC) model for representing the fresh concrete paste rheology. We then present a simple numerical solution scheme followed by numerical simulations on two model-problems, with which we illustrate the applicability of such modeling approach.

本文探讨先进制造业中选择性激光烧结(SLS)和三维混凝土打印(3DCP)过程的计算建模。我们重点关注其原料材料在制造过程中的中观尺度(烧结粉末颗粒和混凝土骨料尺度)现象。我们的方法基于离散元素法(DEM)来表示材料的机械行为。在 SLS 中,离散元素法与块状传热模型相结合,用于描述激光束扫描时粉末颗粒的热状态。反过来,在 3DCP 中,DEM 与所谓的离散新拌混凝土 (DFC) 模型相结合,用于表示新拌混凝土浆料的流变性。随后,我们介绍了一种简单的数值求解方案,并对两个模型问题进行了数值模拟,以说明这种建模方法的适用性。
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引用次数: 0
Influence of wagon body flexural deformation on the indicators of interaction with the railroad track 车体弯曲变形对与铁轨相互作用指标的影响
IF 2.8 3区 工程技术 Q2 MECHANICS Pub Date : 2024-06-19 DOI: 10.1007/s00419-024-02633-2
Leontii Muradian, Anzhelika Shvets, Angela Shvets

The article is devoted to the study of the influence of flexural deformation of the body of a freight wagon on the indicators of the interaction of rail fleet with rails. The considered indicators depend both on the design of the rail fleet, its condition and speed, and on the design and condition of the railroad track. A theoretical study was carried out using a model of spatial vibrations of a freight wagon as part of a homogeneous train. When carrying out calculations, the wagon body was considered as an absolutely rigid body and as a discrete multi-mass system with elastic connections between the masses. When choosing a design scheme, it was assumed that the wagon body is a deformable body and, when bending, has finite rigidity in the vertical and horizontal planes. As a result of the research, the dependences of the dynamic indicators of a freight wagon on the flexural deformation of the body and the speed of movement were obtained. Based on theoretical calculations, the influence of the deformability of the body on the interaction of rail fleet with the railroad track on a tangent level track and curved section with irregularities was assessed.

本文专门研究货车车体弯曲变形对铁路车辆与铁轨相互作用指标的影响。所考虑的指标既取决于铁路车辆的设计、状态和速度,也取决于铁路轨道的设计和状态。理论研究使用了同质列车中货车空间振动的模型。在进行计算时,车体被视为一个绝对刚体和一个离散的多质量系统,质量之间具有弹性连接。在选择设计方案时,假定车体是一个可变形体,在弯曲时,在垂直和水平平面上具有有限刚度。研究结果表明,货车的动态指标与车体的弯曲变形和运动速度有关。在理论计算的基础上,评估了车体的变形能力对在切线水平轨道和不规则曲线段上轨道车队与铁轨相互作用的影响。
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引用次数: 0
Topology optimization considering Tsai–Wu yield criterion for composite materials 考虑蔡武复合材料屈服准则的拓扑优化
IF 2.8 3区 工程技术 Q2 MECHANICS Pub Date : 2024-06-18 DOI: 10.1007/s00419-024-02632-3
Andre Luis Ferreira da Silva, Ruben Andres Salas, Emilio Carlos Nelli Silva

The increasing popularity of composites reinforced with fiber has spurred the development of sophisticated additive manufacturing technologies, allowing for precise tailoring of fiber orientation for optimization purposes. Despite significant advancements in fiber orientation optimization, the key challenge posed by stress yield criteria still needs to be solved. This work presents a novel optimization approach, aiming to minimize structural volume while incorporating local stress constraints based on the Tsai–Wu criterion. The proposed NDFO-adapt method optimizes material distribution, fiber angles, and the penalization field. This optimization process involves multiple design variables, and new schemes are introduced to determine these variables using an optimization algorithm and adaptive continuations based on the structural grayscale. Numerical examples show the effectiveness of the proposed method, providing valuable insights for optimizing fiber-reinforced materials considering stress constraints with potential applications in the design of lightweight, high-strength structures.

随着纤维增强复合材料的日益普及,先进的增材制造技术也随之发展起来,从而可以精确调整纤维取向以达到优化目的。尽管在纤维取向优化方面取得了重大进展,但应力屈服标准带来的关键挑战仍有待解决。本研究提出了一种新颖的优化方法,旨在最小化结构体积,同时根据蔡武准则纳入局部应力约束。所提出的 NDFO 适应方法优化了材料分布、纤维角度和惩罚场。该优化过程涉及多个设计变量,并引入了新的方案,使用优化算法和基于结构灰度的自适应连续性来确定这些变量。数值示例显示了所提方法的有效性,为考虑应力约束的纤维增强材料优化提供了有价值的见解,有望应用于轻质高强度结构的设计。
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引用次数: 0
Full-field validation of finite cell method computations on wire arc additive manufactured components 线弧增材制造部件有限单元法计算的全场验证
IF 2.8 3区 工程技术 Q2 Engineering Pub Date : 2024-06-05 DOI: 10.1007/s00419-024-02616-3
Jendrik-Alexander Tröger, Roman Sartorti, Wadhah Garhuom, Alexander Düster, Stefan Hartmann

Wire arc additive manufacturing enables the production of components with high deposition rates and the incorporation of multiple materials. However, the manufactured components possess a wavy surface, which is a major difficulty when it comes to simulating the mechanical behavior of wire arc additively manufactured components and evaluation of experimental full-field measurements. In this work, the wavy surface of a thick-walled tube is measured with a portable 3D scanning technique first. Then, the surface contour is considered numerically using the finite cell method. There, hierarchic shape functions based on integrated Legendre polynomials are combined with a fictitious domain approach to simplify the discretization process. This enables a hierarchic p-refinement process to study the convergence of the reaction quantities and the surface strains under tension–torsion load. Throughout all considerations, uncertainties arising from multiple sources are assessed. This includes the material parameter identification, the geometry measurement, and the experimental analysis. When comparing experiment and numerical simulation, the in-plane surface strains are computed based on displacement data using radial basis functions as ansatz for global surface interpolation. It turns out that the finite cell method is a suitable numerical technique to consider the wavy surface encountered for additively manufactured components. The numerical results of the mechanical response of thick-walled tubes subjected to tension–torsion load demonstrate good agreement with real experimental data, particularly when employing higher-order polynomials. This agreement persists even under the consideration of the inherent uncertainties stemming from multiple sources, which are determined by Gaussian error propagation.

线弧快速成型技术可以生产出高沉积率的部件,并能融合多种材料。然而,制造出的部件具有波浪形表面,这是模拟线弧快速成型制造部件机械行为和评估全场实验测量结果的一大难题。在这项工作中,首先使用便携式三维扫描技术测量了厚壁管的波浪形表面。然后,使用有限单元法对表面轮廓进行数值计算。其中,基于积分 Legendre 多项式的分层形状函数与虚构域方法相结合,简化了离散化过程。这使得分层 p-efinement 过程能够研究拉扭载荷下反应量和表面应变的收敛性。在所有考虑因素中,对来自多个方面的不确定性进行了评估。这包括材料参数识别、几何测量和实验分析。在对实验和数值模拟进行比较时,平面内表面应变是根据位移数据计算得出的,使用径向基函数作为全局表面插值的替代变量。结果表明,有限单元法是一种合适的数值技术,可用于考虑增材制造部件所遇到的波浪形表面。厚壁钢管在拉扭载荷作用下的机械响应数值结果与实际实验数据非常吻合,尤其是在使用高阶多项式时。即使考虑到由高斯误差传播决定的多种来源的固有不确定性,这种一致性依然存在。
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引用次数: 0
Flexural resonant frequencies of an AFM cantilever in viscoelastic surface contact mode using modified nonlocal elasticity theory 利用修正的非局部弹性理论研究粘弹性表面接触模式下原子力显微镜悬臂的挠曲共振频率
IF 2.8 3区 工程技术 Q2 Engineering Pub Date : 2024-06-04 DOI: 10.1007/s00419-024-02602-9
Ahmad Mamandi

This paper studies the dynamics of an atomic force microscopy (AFM) cantilever that is considered to be operating under continuous viscoelastic surface contact with material profiles based on the modified nonlocal theory of elasticity. The contact between the cantilever’s tip and the sample surface is modeled using a linear stiffness–damper pair and a lumped mass at the beam’s free end. The higher-order partial differential equation (PDE) governing the AFM nanocantilever transverse motion and its associated higher-order boundary conditions (BCs) are derived employing extended Hamilton’s principle based on the nonlinear nonlocal higher-order constitutive relation in Euler–Bernoulli beam model. The Galerkin’s decomposition method is applied to discretize the higher-order PDE and BCs of motion into a set of ordinary differential equations (ODEs) via the mode summation technique using eigenfunctions (mode shapes) of a classic cantilever thin beam. Then, using state-space form of ODEs of motion the frequency analysis is performed based on the eigenvalues of vibration motion. The obtained results are validated with the literature works. The impact of various parameters including nonlocal nanoscale elasticity parameter, added point mass, contact stiffness and viscous damping factors and the specific position where the concentrated mass and the contact stiffness–damper pair are attached to the beam on the resonant frequencies of AFM cantilever is comprehensively investigated. Numerical simulations showed that the resonance frequencies of the AFM cantilever increase by increasing the value of nonlocal nanoscale parameter. Also, it was concluded that an increase in the nonlocal parameter and surface contact stiffness leads the AFM cantilever to be more stiffened. Moreover, it was seen that by increasing the position distance of lumped mass on the beam and contact spring–damper pair from the beam’s fixed end, the resonant frequency reduction in the larger values of the surface contact stiffness is more noticeable.

本文以修正的非局部弹性理论为基础,研究了原子力显微镜(AFM)悬臂在连续粘弹性表面接触材料轮廓时的动力学。悬臂顶端与样品表面之间的接触是通过线性刚度-阻尼对和横梁自由端上的块状质量来建模的。根据欧拉-伯努利梁模型中的非线性非局部高阶构成关系,利用扩展的汉密尔顿原理推导出了控制原子力显微镜纳米悬臂横向运动的高阶偏微分方程(PDE)及其相关的高阶边界条件(BC)。利用经典悬臂薄梁的特征函数(模态形状),通过模态求和技术,采用 Galerkin 分解法将高阶 PDE 和运动边界条件离散化为一组常微分方程 (ODE)。然后,利用运动 ODE 的状态空间形式,根据振动运动的特征值进行频率分析。获得的结果与文献著作进行了验证。全面研究了各种参数(包括非局部纳米级弹性参数、附加点质量、接触刚度和粘性阻尼因子)以及集中质量和接触刚度-阻尼对连接到梁上的具体位置对原子力显微镜悬臂共振频率的影响。数值模拟表明,原子力显微镜悬臂的共振频率会随着非局部纳米参数值的增加而增加。同时,研究还得出结论:非局部参数和表面接触刚度的增加会导致原子力显微镜悬臂的刚度增加。此外,通过增大梁上的块状质量和接触弹簧-阻尼器对与梁固定端之间的位置距离,可以发现在表面接触刚度值越大的情况下,共振频率降低越明显。
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引用次数: 0
Dynamic analysis and energy harvesting of a portal frame that contains smart materials and nonlinear electromagnetic energy sink 包含智能材料和非线性电磁能量汇的门式框架的动态分析和能量收集
IF 2.8 3区 工程技术 Q2 Engineering Pub Date : 2024-06-04 DOI: 10.1007/s00419-024-02623-4
Angelo M. Tusset, Andrea J. B. Amaral, Dana I. Andrade, Alisson L. Agusti, Maria E. K. Fuziki, Jose M. Balthazar, Giane G. Lenzi

The present work presents the investigation of the dynamics and influence of chaotic behavior on energy capture for a U-shaped structure (portal frame) that contains shape memory alloy (SMA), piezoelectric material (PZT), a nonlinear energy sink (NES) and a non-ideal excitation source represented by an unbalanced electric motor coupled to the U-structure. The mathematical model presents nonlinearities arising from the nonlinear stiffness of the U-structure, the NES system, the SMA, and the PZT material. Chaotic behavior is assessed through time history, bifurcation diagrams, phase diagrams, and the 0–1 test. Energy capture is carried out through a piezoelectric material (PZT), represented by a non-linear electromechanical coupling model, and electromagnetic induction generated by the non-linear electromagnetic energy sink coupled to the structure (NES). Dynamic analysis is performed through parametric analysis of parameters related to piezoelectric coupling and NES parameters. Numerical simulations demonstrate that the system has chaotic behavior for specific parameters and that its energy capture is influenced by parametric variation. It is shown numerically that the parameters of the SMA material, the PZT material, and the NES significantly influence the chaotic behavior and energy capture of the investigated electromechanical system.

本研究介绍了对 U 型结构(门式框架)的动力学和混沌行为对能量捕获的影响的研究,该结构包含形状记忆合金 (SMA)、压电材料 (PZT)、非线性能量汇 (NES) 和非理想激励源(由耦合到 U 型结构的不平衡电动机表示)。该数学模型呈现了由 U 型结构、NES 系统、SMA 和 PZT 材料的非线性刚度引起的非线性特性。混沌行为通过时间历程、分岔图、相图和 0-1 测试进行评估。能量捕获通过压电材料(PZT)(由非线性机电耦合模型表示)和耦合到结构(NES)的非线性电磁能量汇产生的电磁感应进行。通过对与压电耦合和 NES 参数相关的参数进行参数分析,进行了动态分析。数值模拟表明,系统在特定参数下具有混沌行为,其能量捕获受参数变化的影响。数值模拟表明,SMA 材料、PZT 材料和 NES 的参数对所研究的机电系统的混沌行为和能量捕获有重大影响。
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引用次数: 0
Phase-field simulation of crack propagation in particulate nanocomposite materials considering surface stresses 考虑表面应力的颗粒纳米复合材料裂纹扩展相场模拟
IF 2.8 3区 工程技术 Q2 Engineering Pub Date : 2024-06-01 DOI: 10.1007/s00419-024-02618-1
MohammadAli Mesripoor, Mahdi Javanbakht, Hossein Jafarzadeh

This work studies crack propagation in particulate nanocomposites using the phase-field method. The crack propagation has been simulated in a wide range of loadings and the critical load for the crack growth has been obtained. Surface tension, as an inelastic stress, is introduced in the model in a thermodynamically consistent way. The effect of surface tension on the crack tip velocity and the crack evolution has been discussed. The finite element method via COMSOL multiphysics software has been utilized to solve the coupled phase-field and elasticity equations. Modeling and prediction of crack propagation for nanocomposites including different nanoparticles and under different loadings are the main purposes of this work. It is found that the kinetics and morphology of the crack propagation depend on the elastic moduli and the surface energy of nanoparticles as well as their longitudinal and angular distances to each other.

本研究采用相场法研究了微粒纳米复合材料中的裂纹扩展。在多种载荷下模拟了裂纹的扩展,并得出了裂纹增长的临界载荷。表面张力作为一种非弹性应力,以热力学一致的方式被引入模型中。讨论了表面张力对裂纹尖端速度和裂纹演变的影响。通过 COMSOL 多物理场软件,利用有限元法求解了相场和弹性耦合方程。这项研究的主要目的是对包含不同纳米粒子的纳米复合材料在不同载荷下的裂纹扩展进行建模和预测。研究发现,裂纹扩展的动力学和形态取决于纳米颗粒的弹性模量和表面能以及它们之间的纵向和角度距离。
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引用次数: 0
Nonlinear passive magnetorheological damping characteristics of the scissor-like isolation platform 剪叉式隔离平台的非线性被动磁流变阻尼特性
IF 2.8 3区 工程技术 Q2 Engineering Pub Date : 2024-06-01 DOI: 10.1007/s00419-024-02624-3
Xuan Li, Pingyang Li, Xiaomin Dong

Scissor-like isolation platform (SIP) with magnetorheological damper (MRD) has been commonly studied and applied successfully in vehicle vibration isolation. This paper concerns passive nonlinear magnetorheological (MR) characteristics of the SIP via geometric nonlinearity induced by MRD’s layout ways. A dynamic parametric model of the SIP with six assembly types is derived based on Lagrange equation. Then, the parameter analysis is performed to estimate MR damping function in SIP. The analytical steady-state response of the isolator is derived using harmonic balance method, and its effectiveness is validated with numerical results. Metrics are defined to access the performance of the isolator, followed by comparison on displacement transmissibility for six types. The effect of MR damping coefficient and input amplitude on the performance of the isolator is investigated. Finally, comparative study with existing isolators is conducted. Results indicate that, passive MR damping is dependent on vibration displacement, which is beneficial to suppressing peak transmissibility with a little effect at non-resonant frequencies. The results also reveal that the isolator by type 1 or 3 has broader isolation band over other types. And the SIP in type 1 has wider isolation band and lower peak transmissibility compared with existing isolators in allowable workspace.

带有磁流变阻尼器(MRD)的剪刀式隔振平台(SIP)已被广泛研究并成功应用于车辆隔振。本文关注的是通过 MRD 布局方式引起的几何非线性而产生的 SIP 被动非线性磁流变(MR)特性。根据拉格朗日方程,推导出具有六种装配类型的 SIP 动态参数模型。然后,通过参数分析来估算 SIP 的 MR 阻尼函数。使用谐波平衡法得出了隔离器的解析稳态响应,并通过数值结果验证了其有效性。定义了衡量隔振器性能的指标,并对六种类型的隔振器的位移传递性进行了比较。研究了 MR 阻尼系数和输入振幅对隔离器性能的影响。最后,进行了与现有隔振器的比较研究。结果表明,被动磁共振阻尼取决于振动位移,有利于抑制峰值传递率,但在非共振频率下影响较小。结果还显示,与其他类型的隔振器相比,1 型或 3 型隔振器的隔振带更宽。与允许工作空间内的现有隔振器相比,类型 1 中的 SIP 隔振器具有更宽的隔振带和更低的峰值传递率。
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引用次数: 0
A PINN-based level-set formulation for reconstruction of bubble dynamics 基于 PINN 的水平集公式重建气泡动力学
IF 2.8 3区 工程技术 Q2 Engineering Pub Date : 2024-05-30 DOI: 10.1007/s00419-024-02622-5
Rômulo M. Silva, Malú Grave, Alvaro L. G. A. Coutinho

Solving problems in fluid mechanics plays an essential role in science and engineering, especially when it comes to optimal design, reconstruction of biomedical and geophysical flows, parameter estimation, and more. In some of these problems, only part of the data (or parameters) are known, and they fall within the broad categories of inverse and mixed problems. Thus, solving them using traditional methods is challenging or sometimes even impossible. Moreover, generating simulated data for such problems can become very costly since simulations need to be performed several times to either discover missing physics or calibrate the free parameters in the model. One possible alternative for overcoming these drawbacks is through the use of Physics-Informed Neural Networks—PINNs, in which we approximate the problem’s solution using neural networks (NNs) while incorporating the known data and physical laws when training it and also easily enabling us to take advantage of computational resources like GPUs. Here, we show a Level-Set PINN-based framework for reconstructing the velocity field for bubble flows. Given only the bubble position, we apply the framework to reconstruct gas bubbles rising in viscous liquid problems. We use synthetic data generated by adaptive mesh refinement and coarsening simulations with a different method, a phase-field approach. The only data provided is a set of snapshots containing the bubble position, i.e., the phase field, from which we try to infer the velocities. Our approach does not require any reinitialization scheme, as is usual when using a level-set approach and traditional numerical methods. Such a scheme can reconstruct the flow quantities with reasonable accuracy, and it is straightforward to parallelize when using a data-parallel approach.

解决流体力学问题在科学和工程领域发挥着至关重要的作用,尤其是在优化设计、生物医学和地球物理流动重建、参数估计等方面。在其中一些问题中,只有部分数据(或参数)是已知的,它们属于逆问题和混合问题的大类。因此,使用传统方法解决这些问题具有挑战性,有时甚至是不可能的。此外,为这类问题生成模拟数据的成本可能会很高,因为需要进行多次模拟来发现缺失的物理量或校准模型中的自由参数。要克服这些弊端,一种可行的替代方法是使用物理信息神经网络(PINNs),在这种方法中,我们使用神经网络(NNs)来近似解决问题,同时在训练时纳入已知数据和物理定律,还能让我们轻松利用 GPU 等计算资源。在这里,我们展示了一个基于 Level-Set PINN 的框架,用于重建气泡流的速度场。在只给出气泡位置的情况下,我们应用该框架重建粘性液体问题中上升的气泡。我们使用自适应网格细化和粗化模拟生成的合成数据,并采用了不同的方法,即相场方法。所提供的唯一数据是一组包含气泡位置的快照,即相场,我们试图从中推断速度。我们的方法不需要任何重新初始化方案,这在使用水平集方法和传统数值方法时很常见。这种方案可以以合理的精度重建流动量,而且在使用数据并行方法时可以直接并行处理。
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引用次数: 0
Efficient and accurate uncertainty quantification in engineering simulations using time-separated stochastic mechanics 利用分时随机力学在工程模拟中高效准确地量化不确定性
IF 2.8 3区 工程技术 Q2 Engineering Pub Date : 2024-05-29 DOI: 10.1007/s00419-024-02590-w
Hendrik Geisler, Philipp Junker

A robust method for uncertainty quantification is undeniably leading to a greater certainty in simulation results and more sustainable designs. The inherent uncertainties of the world around us render everything stochastic, from material parameters, over geometries, up to forces. Consequently, the results of engineering simulations should reflect this randomness. Many methods have been developed for uncertainty quantification for linear elastic material behavior. However, real-life structure often exhibit inelastic material behavior such as visco-plasticity. Inelastic material behavior is described by additional internal variables with accompanying differential equations. This increases the complexity for the computation of stochastic quantities, e.g., expectation and standard deviation, drastically. The time-separated stochastic mechanics is a novel method for the uncertainty quantification of inelastic materials. It is based on a separation of all fields into a sum of products of time-dependent but deterministic and stochastic but time-independent terms. Only a low number of deterministic finite element simulations are then required to track the effect of (in)homogeneous material fluctuations on stress and internal variables. Despite the low computational effort the results are often indistinguishable from reference Monte Carlo simulations for a variety of boundary conditions and loading scenarios.

毋庸置疑,一种可靠的不确定性量化方法能够提高模拟结果的确定性,并使设计更具可持续性。我们周围世界固有的不确定性使得一切都具有随机性,从材料参数、几何形状到力。因此,工程模拟结果应反映这种随机性。针对线性弹性材料行为的不确定性量化,已经开发了许多方法。然而,现实生活中的结构往往表现出非弹性材料行为,如粘弹性。非弹性材料行为由额外的内部变量和伴随的微分方程来描述。这大大增加了计算随机量(如期望值和标准偏差)的复杂性。时间分离随机力学是一种用于非弹性材料不确定性量化的新方法。它的基础是将所有场分离为与时间相关但确定的项和与时间无关的随机项的乘积之和。只需进行少量确定性有限元模拟,就能跟踪(非)均匀材料波动对应力和内部变量的影响。尽管计算量不大,但在各种边界条件和加载情况下,结果往往与参考蒙特卡罗模拟无异。
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引用次数: 0
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