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High fidelity modeling tools for engine liner design and screening of advanced concepts 用于发动机缸套设计和先进概念筛选的高保真建模工具
IF 1 4区 工程技术 Q3 ACOUSTICS Pub Date : 2021-08-24 DOI: 10.1177/1475472X211023884
J. Winkler, J. Mendoza, C. A. Reimann, K. Homma, Jose S. Alonso
With aircraft engines trending toward ultra-high bypass ratios, resulting in lower fan pressure ratios, lower fan RPM, and therefore lower blade pass frequency, the aircraft engine liner design space has been dramatically altered. This result is also due to the associated reduction in both the available acoustic treatment area (axial extent) as well as thickness (liner depth). As a consequence, there is current need for novel acoustic liner technologies that are able to meet multiple physical constraints and simultaneously provide enhanced noise attenuation capabilities. In addition, recent advances in additive manufacturing have enabled the consideration of complex liner backing structures that would traditionally be limited to honeycomb cores. This paper provides an overview of engine liner modeling and a description of the key physical mechanisms, with some emphasis on the use of low to high-fidelity tools such as empirical models and commercially available software such as COMSOL, Actran, and PowerFLOW. It is shown that the higher fidelity tools are a critical enabler for the evaluation and construction of future complex liner structures. A systematic study is conducted to predict the acoustic performance of traditional single degree of freedom liners and comparisons are made to experimental data. The effects of grazing flow and bias flow are briefly addressed. Finally, a more advanced structure, a metamaterial, is modeled and the acoustic performance is discussed.
随着飞机发动机趋向于超高旁通比,导致风扇压力比降低,风扇转速降低,从而叶片通过频率降低,飞机发动机缸套设计空间发生了巨大变化。这一结果也是由于可用声学处理面积(轴向范围)和厚度(衬垫深度)的相关减小。因此,目前需要能够满足多种物理约束并同时提供增强的噪声衰减能力的新型声学衬垫技术。此外,增材制造的最新进展使人们能够考虑传统上仅限于蜂窝芯的复杂衬里背衬结构。本文概述了发动机缸套建模,并描述了关键的物理机制,重点介绍了低保真度到高保真度工具的使用,如经验模型和商用软件,如COMSOL、Actran和PowerFLOW。研究表明,高保真度工具是评估和构建未来复杂线性结构的关键工具。对传统单自由度衬垫的声学性能进行了系统的预测研究,并与实验数据进行了比较。简要讨论了掠流和偏流的影响。最后,对一种更先进的结构——超材料进行了建模,并对其声学性能进行了讨论。
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引用次数: 1
Optimal interstage liner design: A parametric study 最佳级间衬管设计:参数化研究
IF 1 4区 工程技术 Q3 ACOUSTICS Pub Date : 2021-08-03 DOI: 10.1177/1475472X211036883
A. L. Maldonado, R. Astley
The current trends for next generation turbofan engines are towards shorter nacelles and increased distances between the fan and the outlet guide vanes. This leads to an overall reduction in lined surface areas as well as an increase in the relative importance of the interstage liner, which is the liner placed between the rotor blades and the stator vanes. So far most of the efforts have been on liners for intakes and bypass ducts. The interstage is different in that the liner is subject to a mean flow with a strong swirl component and shear. The focus of this paper is on the effect of swirling flow on optimal liner attenuation in the interstage region. A broadband source downstream at the Outlet Guide Vanes (OGV) consisting of all propagating modes with equal power in each mode is used. Optimum impedance plots are generated for approach and take-off mean flow conditions. The effect of swirl on liner optimum resistance and reactance and optimum insertion loss is observed for a frequency range characteristic of real turbofan engines.
下一代涡扇发动机的当前趋势是缩短短舱,增加风扇和出口导叶之间的距离。这导致内衬表面积的总体减少以及级间内衬的相对重要性的增加,级间内衬是放置在转子叶片和定子叶片之间的内衬。到目前为止,大部分工作都集中在进水口和旁通管道的内衬上。级间的不同之处在于,衬管受到具有强涡流分量和剪切力的平均流的影响。本文的重点是研究旋流对级间区域最佳线性衰减的影响。出口导叶(OGV)下游的宽带源由所有传播模式组成,每个模式的功率相等。为进近和起飞平均流量条件生成最佳阻抗图。针对实际涡扇发动机的频率范围特性,观察了涡流对缸套最佳阻力和电抗以及最佳插入损耗的影响。
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引用次数: 0
An introduction to NASA’s broadband acoustic absorbers that resemble natural reeds 介绍美国宇航局的宽带吸声器,类似于天然芦苇
IF 1 4区 工程技术 Q3 ACOUSTICS Pub Date : 2021-07-19 DOI: 10.1177/1475472X211033492
L. Koch, Michael G. Jones, P. Bonacuse, C. Miller, J. Johnston, M. Kuczmarski
Thin, lightweight, and durable broadband acoustic absorbers capable of absorbing sounds over a wide frequency range, especially below 1000 Hz, while also surviving harsh operational conditions such as exposure to sprays of liquid and solid debris and high temperatures are desired for many noise control applications. While today’s commercially available broadband acoustic liners are impressive, such as melamine foam and perforate-over-honeycomb structures, each style has its limitations. Motivated by the need to reduce aircraft engine noise pollution NASA has recently patented a broadband acoustic absorber that claims some benefit over existing acoustic liners. Inspired by nature, these structures resemble the geometry and acoustic absorption of bundles of natural reeds, slender grasses that grow in wetlands across the world. Proof-of-concept experiments have begun at NASA. This report summarizes the design, fabrication, and normal incidence impedance tube tests performed for assemblies of natural reeds and additively-manufactured plastic prototypes that resemble the irregular geometry of bundles of natural reeds. Some synthetic prototypes were tested with and without perforated face sheets. Results indicate that there are a number of synthetic designs that exhibit substantial acoustic absorption in the frequency range of 500 Hz to 3000 Hz, and especially below 1000 Hz, as compared to baseline acoustic absorbers of similar thicknesses and weights. Many of these prototypes have an average acoustic absorption coefficient greater than 0.6. Additionally, an annular prototype was designed and printed but not yet subjected to tests. This annular prototype of a multifunctional structure designed to transfer heat and absorb sound was developed to fit inside the NASA Glenn Research Center’s DGEN Aeropropulsion Research Turbofan engine testbed. This invention can be considered and developed for a variety of aerospace, automotive, industrial, and architectural noise control applications.
薄、轻、耐用的宽带吸声器能够吸收宽频率范围内的声音,特别是低于1000 Hz的声音,同时也能在恶劣的操作条件下生存,例如暴露于液体和固体碎片的喷雾和高温下,这是许多噪声控制应用所需要的。虽然目前商用的宽带声学衬垫令人印象深刻,如三聚氰胺泡沫和蜂窝穿孔结构,但每种风格都有其局限性。为了减少飞机发动机的噪音污染,美国宇航局最近申请了一项宽带吸声器的专利,该吸声器声称比现有的声学衬垫有一些好处。灵感来自大自然,这些结构类似于天然芦苇束的几何形状和吸声能力,芦苇是生长在世界各地湿地的细长草。NASA已经开始了概念验证实验。本报告总结了天然芦苇组件的设计、制造和正常入射阻抗管测试,以及类似天然芦苇束不规则几何形状的增材制造塑料原型。一些合成原型进行了带和不带穿孔面罩的测试。结果表明,与相似厚度和重量的基线吸声器相比,有许多合成设计在500 Hz至3000 Hz的频率范围内表现出大量的吸声,特别是在1000 Hz以下。其中许多原型的平均吸声系数大于0.6。此外,设计和打印了一个环形原型,但尚未进行测试。这个多功能结构的环形原型设计用于传递热量和吸收声音,是为了适应美国宇航局格伦研究中心的DGEN航空推进研究涡扇发动机试验台而开发的。本发明可用于各种航空航天、汽车、工业和建筑噪声控制应用。
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引用次数: 0
Investigations of three over-the-rotor liner concepts at various technology readiness levels 在不同技术准备水平下对三种超转子衬套概念的研究
IF 1 4区 工程技术 Q3 ACOUSTICS Pub Date : 2021-07-14 DOI: 10.1177/1475472X211025803
D. Sutliff, Richard F. Bozak, Michael G. Jones, D. Nark
The emphasis on increased turbofan fuel efficiency requires advanced turbofan designs that will integrate higher engine bypass ratios and shorter nacelles. The resulting acoustic signature of these designs will have a more broadband character as well as a smaller available area for liner installation. This two-fold impact compels a need for an improvement in the state of the art in liner technology. Increasing the acoustic absorption efficacy over a broader frequency range is a means to address this need. NASA investigated over-the-rotor acoustic liners for turbofan applications as a potential solution. This type of liner represents a significant advance over traditional liners due to placement in close proximity to the rotor. An advantage of placing treatment in this region is a modification of the acoustic near field, thereby inhibiting noise generation mechanisms. This can result in higher attenuation levels than could be achieved by the conventional sound absorption means. In addition, there is potential to integrate the liner with fan rub-strip and containment components, reducing engine components and thus weight, enabling a systematic enhancement in noise reduction and engine performance. This article reviews the development and evaluation process of three unique over-the-rotor concepts focusing on the discrete tests conducted across the Technology Readiness Level span.
强调提高涡扇发动机燃油效率需要先进的涡扇发动机设计,该设计将集成更高的发动机旁通比和更短的短舱。这些设计所产生的声学特征将具有更宽带的特性以及用于衬垫安装的更小的可用面积。这种双重影响迫使人们需要改进衬垫技术的现有技术。在更宽的频率范围内提高吸声效率是解决这一需求的一种手段。美国国家航空航天局调查了用于涡扇应用的旋翼声学衬套,作为一种潜在的解决方案。这种类型的衬套由于放置在转子附近,因此与传统衬套相比有了显著的进步。在该区域进行处理的优点是改变了声学近场,从而抑制了噪声产生机制。这可以导致比传统吸声装置所能实现的衰减水平更高的衰减水平。此外,有可能将衬套与风扇摩擦条和安全壳部件集成在一起,从而减少发动机部件的重量,从而系统地提高噪音降低和发动机性能。本文回顾了三个独特的超转子概念的开发和评估过程,重点是在技术准备水平范围内进行的离散测试。
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引用次数: 2
The effect of the convective momentum transfer on the acoustic boundary condition of perforated liners with grazing mean flow 对流动量传递对掠流穿孔衬管声学边界条件的影响
IF 1 4区 工程技术 Q3 ACOUSTICS Pub Date : 2021-07-07 DOI: 10.1177/1475472X211023842
A. Schulz, D. Ronneberger, Chenyang Weng, F. Bake
The interaction of sound with sound-permeable hard walls subjected to grazing mean flow is investigated with a focus on the sound-induced exchange of streamwise momentum between the mean flow and the wall. Two generic wall types have to be distinguished, the homogeneously permeable wall and the wall with clearly separated openings, which is a more realistic model of technically feasible walls. To begin with, the focus is on the shear stress that drives the dynamics of the shearing mean flow over the homogeneous wall. This is analyzed by means of two simple mathematical models of shear stress diffusion, which come as two equivalent pairs of differential equations either for the acoustic shear stress and the wall-normal displacement, or for the streamwise and the wall-normal components of the acoustic velocity. The physical analysis is concentrated on the relation between shear stress and the wall-normal displacement of the fluid elements, which determines the effective admittance of the wall. The shear stress is represented by the momentum transfer impedance which is defined as the ratio between the acoustic wall shear stress and the in-wall velocity evaluated at the wall. It turns out that the strong increase of the acoustic wall shear stress due to transfer of mean flow momentum to the wall is the dominating mechanism which affects the effective admittance of the wall. Nevertheless, the suitability of the momentum transfer impedance as part of a complete boundary condition of the wall is questioned. The disagreement between the predicted momentum transfer impedance and some rare experimental data obtained with real inhomogeneous walls is considered as a strong indication that some further mechanisms are invoked by the inhomogeneity of real walls which are briefly discussed with regard to future studies.
研究了在掠平均流作用下,声音与透声硬壁的相互作用,重点研究了平均流与壁之间由声音引起的流向动量交换。必须区分两种通用的墙类型,均匀渗透墙和具有明显分离开口的墙,这是技术上可行的墙的更现实的模型。首先,重点是驱动均匀壁上剪切平均流动力学的剪切应力。这是通过剪切应力扩散的两个简单数学模型进行分析的,这两个模型是声学剪切应力和壁法向位移的两个等效微分方程对,或者是声速的流向分量和壁法向分量的两个等价微分方程对。物理分析集中在剪切应力与流体单元的壁法向位移之间的关系上,该关系决定了壁的有效导纳。剪切应力由动量传递阻抗表示,动量传递阻抗被定义为声学壁剪切应力与在壁处评估的壁内速度之间的比率。结果表明,由于平均流动动量传递到壁上,声学壁剪切应力的强烈增加是影响壁有效导纳的主要机制。然而,动量传递阻抗作为墙的完整边界条件的一部分的适用性受到质疑。预测的动量传递阻抗与用真实非均匀壁获得的一些罕见实验数据之间的不一致被认为是一个强有力的迹象,表明真实壁的不均匀性调用了一些进一步的机制,这些机制将在未来的研究中简要讨论。
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引用次数: 1
Multi-degree-of-freedom liner development: Concept to flight test 多自由度线性开发:飞行试验的概念
IF 1 4区 工程技术 Q3 ACOUSTICS Pub Date : 2021-06-28 DOI: 10.1177/1475472X211023860
D. Sutliff, D. Nark, Michael G. Jones
The emphasis on increased turbofan fuel efficiency requires advanced turbofan designs that will integrate higher engine bypass ratios and shorter nacelles. The resulting acoustic signature of these designs will have a more broadband character as well as a smaller available area for liner installation. This two-fold impact compels a need for an improvement in the state of the art in liner technology. Increasing the acoustic absorption efficacy over a broader frequency range is a means to address this need. An acoustic liner development and optimization process was conceived and employed to achieve and demonstrate an improved broadband liner design concept. A series of increasing technology readiness level liner studies were conducted to enhance the optimization methodology while validating the concept. This progression spanned several NASA Aeronautics Research Mission Directorate programs/projects due to its relevance. This article reviews the development and evaluation process of the multi-degree-of-freedom liner technology concept from formation through simple experimental models to a flight test over an approximate 10-year period, focusing on the discrete tests comprising the development.
强调提高涡扇发动机燃油效率需要先进的涡扇发动机设计,该设计将集成更高的发动机旁通比和更短的短舱。这些设计所产生的声学特征将具有更宽带的特性以及用于衬垫安装的更小的可用面积。这种双重影响迫使人们需要改进衬垫技术的现有技术。在更宽的频率范围内提高吸声效率是解决这一需求的一种手段。设想并采用声学衬垫开发和优化过程来实现和演示改进的宽带衬垫设计概念。进行了一系列提高技术准备水平的线性研究,以在验证概念的同时增强优化方法。由于其相关性,这一进展跨越了美国国家航空航天局航空研究任务局的几个项目。本文回顾了多自由度班轮技术概念的发展和评估过程,从编队到简单的实验模型,再到大约10年的飞行测试,重点是包括发展在内的离散测试。
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引用次数: 2
An acoustic liner design methodology based on a statistical source model 基于统计源模型的声学衬垫设计方法
IF 1 4区 工程技术 Q3 ACOUSTICS Pub Date : 2021-06-24 DOI: 10.1177/1475472X211023874
D. Nark, Michael G. Jones
The attenuation of fan tones remains an important aspect of fan noise reduction for high bypass ratio turbofan engines. However, as fan design considerations have evolved, the simultaneous reduction of broadband fan noise levels has gained interest. Advanced manufacturing techniques have also opened new possibilities for the practical implementation of broadband liner concepts. To effectively address these elements, practical acoustic liner design methodologies must provide the capability to efficiently predict the acoustic benefits of novel liner configurations. This paper describes such a methodology to design and evaluate multiple candidate liner configurations using realistic, three dimensional geometries for which minimal source information is available. The development of the design methodology has been guided by a series of studies culminating in the design and flight test of a low drag, broadband inlet liner. The excellent component and system noise benefits obtained in this test demonstrate the effectiveness of the broadband liner design process. They also illustrate the value of the approach in concurrently evaluating multiple liner designs and their application to various locations within the aircraft engine nacelle. Thus, the design methodology may be utilized with increased confidence to investigate novel liner configurations in future design studies.
对于大涵道比涡扇发动机,风扇噪声的衰减仍然是风扇降噪的一个重要方面。然而,随着风扇设计考虑的发展,同时降低宽带风扇噪声水平已经引起了人们的兴趣。先进的制造技术也为宽带衬垫概念的实际实施开辟了新的可能性。为了有效地解决这些问题,实用的声学尾管设计方法必须能够有效地预测新型尾管配置的声学效益。本文描述了这样一种方法来设计和评估多个候选的线性配置使用现实的,三维几何最小的来源信息是可用的。设计方法的发展是在一系列研究的指导下完成的,最终设计和飞行测试了一种低阻力、宽带进气道衬管。该测试中获得的优异的组件和系统噪声效益证明了宽带线性设计过程的有效性。它们还说明了该方法在同时评估多个衬垫设计及其在飞机发动机舱内不同位置的应用中的价值。因此,设计方法可以在未来的设计研究中更有信心地用于研究新的衬管配置。
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引用次数: 1
Impedance models for single and two degree of freedom linings and correlation with grazing flow duct testing 单自由度和二自由度衬里的阻抗模型及其与掠流管道测试的相关性
IF 1 4区 工程技术 Q3 ACOUSTICS Pub Date : 2021-06-20 DOI: 10.1177/1475472X211023843
W. Eversman, M. Drouin, Joshua Locke, J. McCartney
Presented here is the development of a predictive model for impedance of single-degree-of-freedom (SDOF) and two-degree-of-freedom (2DOF) acoustic linings that is suitable for the design stage of suppression of inlet noise for turbo-fan engines. It is required that over a probable range of lining physical parameters and operating conditions the impedance spectrum is predicted with accuracy sufficient to support a lining design process and assessment of achievable attenuation. The starting point is a published impedance model for SDOF linings that primarily focuses on the transfer impedance of conventional and micro-perforate face sheets with grazing flow. This is expanded here to include 2DOF linings, introducing new issues related to transfer impedance of the inserted septum. Problems addressed are related to the septum insertion process that can change thickness, hole diameter and open area ratio of the uninstalled septum, and introduce blockage. Required empiricism is discussed and models for face sheet and septum-in-core transfer impedance are derived, applicable to a specific range of sheet thickness, hole diameter, and open area ratio. Manufacturing processes considered are mechanical drilling in the case of the carbon fiber laminate face sheet that is conventional perforate, and laser drilling in the case of the epoxy film micro-perforate septum material. Benchmarking is carried out by comparison of acoustic field predictions, using the proposed lining model in an FEM propagation code, with measured data from a grazing flow duct facility. Test samples include SDOF and 2DOF linings, including cases with three segments, each with distinct physical properties. Example results of comparisons are shown to highlight the fidelity of the impedance model over a frequency range compatible with the grazing flow duct geometry.
本文提出了一种适用于涡扇发动机进气噪声抑制设计阶段的单自由度和双自由度声学衬里阻抗预测模型。要求在衬里物理参数和工作条件的可能范围内,准确预测阻抗谱,以支持衬里设计过程和可实现衰减的评估。研究的出发点是已发布的SDOF衬板阻抗模型,该模型主要关注传统和微射孔面板在掠流作用下的传递阻抗。这里扩展到包括2DOF衬里,引入了与插入隔膜转移阻抗相关的新问题。所解决的问题与鼻中隔插入过程有关,该过程会改变未安装鼻中隔的厚度、孔径和开放面积比,并导致堵塞。讨论了所需的经验,并推导了适用于特定板厚、孔直径和开口面积比范围的面板和芯内隔膜传递阻抗模型。考虑的制造工艺有:传统穿孔的碳纤维层压板表面采用机械钻孔,环氧膜微穿孔隔膜材料采用激光钻孔。利用有限元传播程序中提出的衬砌模型,将声场预测与放牧管道设施的实测数据进行比较,从而进行基准测试。测试样品包括SDOF和2DOF衬里,包括三段衬里,每段都有不同的物理特性。对比的示例结果显示,在与掠流管道几何形状兼容的频率范围内,阻抗模型的保真度突出。
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引用次数: 2
Design of a single degree of freedom acoustic liner for a fan noise test rig 风机噪声试验台单自由度声学衬垫的设计
IF 1 4区 工程技术 Q3 ACOUSTICS Pub Date : 2021-06-16 DOI: 10.1177/1475472X211023831
A. Spillere, D. Braga, Leonardo A. Seki, L. A. Bonomo, J. Cordioli, B. M. Rocamora, P. Greco, Danillo C dos Reis, Eduardo L. Coelho
Acoustic liners are an essential part of noise reduction technologies commonly applied in aircraft turbofan engines. Fan noise suppression can be achieved by selecting an appropriate liner design with optimal acoustic impedance at the blade passing frequency. Great efforts have been made not only to improve experimental characterization and numerical methods for acoustic liners, but also to understand noise generation mechanisms, which ultimately impacts on the liner design itself. To gain confidence in the liner design process, a liner barrel was developed and fabricated for the Fan Noise Test Rig located at the University of São Paulo. To this end, analytical methods were used to determine the optimal acoustic impedance for the Fan Noise Test Rig, and a flat test sample was fabricated for experimental characterization with flow using both in-situ and impedance eduction techniques at the Federal University of Santa Catarina. A liner barrel of same nominal geometry was fabricated and placed at the Fan Noise Test Rig, and a modal decomposition indicated that the Tyler-Sofrin mode has been successfully suppressed at the first blade passing frequency. Numerical predictions of liner transmission loss considering the flat sample impedance showed good agreement with experimental results.
声学衬垫是飞机涡扇发动机降噪技术的重要组成部分。风扇噪声抑制可以通过选择在叶片通过频率下具有最佳声阻抗的适当衬垫设计来实现。人们不仅在改进声学衬垫的实验表征和数值方法方面做出了巨大的努力,而且在理解噪声产生机制方面也做出了巨大努力,而噪声产生机制最终会影响衬垫的设计本身。为了在衬管设计过程中获得信心,为位于圣保罗大学的风机噪声试验台开发并制造了衬管筒。为此,使用分析方法来确定风机噪声测试台的最佳声阻抗,并在圣卡塔琳娜联邦大学使用原位和阻抗喷射技术制作了一个平面测试样品,用于流动的实验表征。制造了一个具有相同标称几何形状的尾管,并将其放置在风机噪声试验台上,模态分解表明,在第一个叶片通过频率下,Tyler Sofrin模式已被成功抑制。考虑平坦样品阻抗的线性传输损耗的数值预测与实验结果吻合良好。
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引用次数: 6
Impedance eduction for uniform and multizone acoustic liners 均匀和多区域声学衬垫的阻抗降低
IF 1 4区 工程技术 Q3 ACOUSTICS Pub Date : 2021-06-16 DOI: 10.1177/1475472X211023855
Michael G. Jones, D. Nark, B. M. Howerton
This paper presents results for five uniform and two multizone liners based on data acquired in the NASA Langley Grazing Flow Impedance Tube. Two methods, Prony and CHE, are used to educe the impedance spectra for each of these liners for many test conditions. The Prony method is efficient and generally provides accurate results for uniform liners, but is not well suited for multizone liners. The CHE method supports assessment of both uniform and multizone liners, but is much more computationally expensive. The results from these liners demonstrate the efficacy of both eduction methods, but also clearly demonstrate that sufficient attenuation is required to support accurate impedance eduction. For the liners considered in this study, the data indicate approximately 3 dB attenuation is needed for each zone of a multizone liner in order to ensure quality impedance eduction results. This study was conducted in response to two acoustic liner research challenges in support of a collaboration of multiple national laboratories under the International Forum for Aviation Research.
本文介绍了基于美国宇航局兰利掠流阻抗管数据的5个均匀和2个多区衬垫的计算结果。使用proony和CHE两种方法,在许多测试条件下推导出每个衬垫的阻抗谱。proony方法是有效的,通常提供准确的结果均匀衬管,但不太适合多区衬管。CHE方法支持对均匀和多区衬垫进行评估,但计算成本要高得多。这些衬垫的结果证明了两种衰减方法的有效性,但也清楚地表明,需要足够的衰减来支持准确的阻抗衰减。对于本研究中考虑的衬垫,数据表明,为了确保高质量的阻抗消减结果,多区衬垫的每个区域大约需要3 dB的衰减。这项研究是为了响应国际航空研究论坛下多个国家实验室合作的两项声学衬垫研究挑战而进行的。
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引用次数: 1
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International Journal of Aeroacoustics
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