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Physical and compressional characteristics of a novel 3D fibrous structure – application in comparison between PU foam and 3D fibrous structure 一种新型三维纤维结构的物理和压缩特性——聚氨酯泡沫与三维纤维结构的对比应用
IF 1.7 4区 工程技术 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2013-10-16 DOI: 10.1080/00405000.2013.796084
Nicole Njeugna, L. Schacher, D. Adolphe, R. Dupuis, E. Aubry, Jean-Baptiste Schaffhauser, Patrick Strehle, M. Messaoud
The question of the recycling of the polyurethane (PU) foam, especially in the automotive industry represents one of the main technology thrust and challenge of the car manufacturers and the Original Equipment Manufacturers’ (OEM) since 2000. Indeed, it is nowadays necessary for car industry to promote ecological methods of development in regard to new consumer sensibility. New textile products present the best alternative solutions to answer this issue of replacement of the PU foam. Based on this fact, a new three-dimensional (3D) fibrous structure made of polyester (PET) material has been developed in order to replace PU foam in automotive trim. These new manufactured 3D fibrous structures are laminated with needle-punched and spun-bonded sheets. The sheets are made of 100% PET, in order to obtain a mono component product. Characterization of physical and mechanical properties of these new 3D fibrous structures, testing methods have to be developed. Based on the automotive specifications, a methodology has been set up to test the compression behavior of these new products. In order to answer the issue of replacement, some PU foam products have also been characterized, and comparisons with alternative products have been conducted. The results of this study show interesting properties of the new 3D fibrous structure in terms of compression behavior when compared to the PU foam.
聚氨酯(PU)泡沫塑料的回收利用问题,特别是在汽车工业中,是2000年以来汽车制造商和原始设备制造商(OEM)面临的主要技术推动力和挑战之一。事实上,现在汽车工业有必要在新的消费者敏感性方面推广生态发展方法。新的纺织产品提供了最好的替代解决方案来回答这个问题的PU泡沫的替代品。基于这一事实,开发了一种新的三维(3D)纤维结构的聚酯(PET)材料,以取代聚氨酯泡沫在汽车装饰。这些新制造的3D纤维结构是用针刺和纺粘片层压而成的。板材由100% PET制成,以获得单组分产品。表征这些新的三维纤维结构的物理和机械性能,测试方法必须开发。基于汽车规范,建立了一种方法来测试这些新产品的压缩性能。为了回答替代问题,还对一些PU泡沫产品进行了表征,并与替代产品进行了比较。研究结果表明,与PU泡沫相比,新型3D纤维结构在压缩性能方面具有有趣的特性。
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引用次数: 3
Electrical, electromagnetic shielding, and some physical properties of hybrid yarn-based knitted fabrics 混纺纱线基针织物的电、电磁屏蔽及一些物理性能
IF 1.7 4区 工程技术 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2013-10-16 DOI: 10.1080/00405000.2013.796627
A. Bedeloglu
Recently, increasing number of studies are performed on protective fabrics containing metal wires for electromagnetic shielding purposes. In the present paper, the hybrid fabrics in plain and rib structures were knitted by using single and double ply hybrid yarns obtained by acrylic (PAC) yarns plied with stainless steel wires having two different diameters. The physical properties including conductivity, air permeability, pilling, and abrasion resistance as well as electromagnetic shielding effectiveness (EMSE) were measured. The variations in EMSE as well as reflection, absorption, and transmission and in other physical properties of knitted hybrid fabrics were investigated considering wire content and weave structure. It was seen that an increase in the wire content significantly increased the conductivity. Rib fabrics exhibited better EMSE values as compared with plain fabrics. Fabrics using two-folded yarns exhibited better EMSE values. Fabrics using thinner wire exhibited higher EMSE values. The highest EMSE value was obtained for rib-knitted fabric with 35 micrometer (μm) stainless steel wire.
近年来,人们对含金属线的电磁屏蔽防护织物进行了越来越多的研究。本文采用腈纶(PAC)纱线与两种不同直径的不锈钢丝混合而成的单股和双股混合纱线,编织出平纹和罗纹结构的混纺织物。测量了材料的物理性能,包括电导率、透气性、起球性、耐磨性以及电磁屏蔽效能(EMSE)。研究了针织混纺织物在考虑丝含量和组织结构的情况下,其EMSE、反射、吸收、透射等物理性能的变化。结果表明,线材含量的增加显著提高了电导率。罗纹织物的EMSE值优于平纹织物。双折纱线的织物具有更好的EMSE值。细线织物的EMSE值较高。采用35 μm不锈钢丝的罗纹针织物的EMSE值最高。
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引用次数: 40
Polyols’ effect on thermal stability of lipase and its application in cotton fabrics’ enzymatic treatment 多元醇对脂肪酶热稳定性的影响及其在棉织物酶处理中的应用
IF 1.7 4区 工程技术 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2013-10-16 DOI: 10.1080/00405000.2013.787240
K. Fu, Da-nian Lu
In this paper, the effect of polyols on thermal stability of lipase was investigated. Lipase, with or without polyols was heated at 75°C for different periods of time. Half-life (t1/2, min) of lipase at 75°C was prolonged from 8.74 to 12.62, 11.66, 9.45, and 8.95 with the addition of d-sorbierite, d-fructose, mannite, and maltose, respectively. Conformational changes of lipase after the heat treatment were studied by both Fluorescence spectra test and UV spectra test. The UV values (as the unfolding ratios of lipase) calculated from UV spectra were related to the proportion of inactivated lipase. Residual activityUV (originated from UV values) reflected residual lipase activity from the experimental data accurately. Compared with cotton fabrics treated by the crude lipase at 75°C, the appearance of polyols enhanced the capillary effect and weight loss of cotton fabrics to some extent.
本文研究了多元醇对脂肪酶热稳定性的影响。在75°C下加热不同时间的脂肪酶,含或不含多元醇。添加d-山梨石、d-果糖、甘露糖和麦芽糖后,脂肪酶在75℃时的半衰期(t1/2, min)分别从8.74延长到12.62、11.66、9.45和8.95。采用荧光光谱法和紫外光谱法研究了热处理后脂肪酶的构象变化。紫外光谱计算的紫外值(即脂肪酶的展开比)与失活脂肪酶的比例有关。残留活性yuv(来源于UV值)准确反映了实验数据中脂肪酶的残留活性。与75℃粗脂肪酶处理的棉织物相比,多元醇的出现在一定程度上增强了棉织物的毛细效果和减重效果。
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引用次数: 2
Research on spun yarn qualities in a modified ring-spinning system using airflow-twisting device 改进气流加捻环锭纺纱系统成纱质量的研究
IF 1.7 4区 工程技术 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2013-10-16 DOI: 10.1080/00405000.2013.796628
Liu Xinjin, Su Xuzhong
In this paper, a kind of airflow-twisting devices which can produce the twist by the high vortex airflow is employed for improving the twist propagation process of ring-spinning system. Firstly, three different kinds of yarns Ne20, Ne40, and Ne60 are spun in this modified ring-spinning system with five different airflow pressures and two different swirling directions, including anticlockwise and clockwise, and the qualities of spun yarns, including hairiness, strength, evenness, and number of snarling characterizing the yarn residual torque, are measured. Secondly, the images of spinning triangles are captured by using a high speed camera system OLYMPUS i-speed3, and the mechanism of the effects of vortex airflow on yarn qualities is discussed by analyzing the fiber tension distributions in the spinning triangle. It is shown that for the ‘Z’ twist spun yarn, the spinning triangle decreases with the increasing of clockwise airflow pressures, whereas the triangle becomes more and more symmetrical with the i...
本文采用一种利用高涡气流产生捻度的气流加捻装置,改善环纺系统的捻度传播过程。首先,在改进的环锭纺纱系统中,以5种不同的气流压力、顺时针和逆时针两种不同的旋转方向纺制Ne20、Ne40和Ne60三种纱线,并对纺成纱的毛羽度、强度、均匀度、扭结数等指标进行了测定。其次,利用高速摄像系统OLYMPUS i-speed3采集纺纱三角形的图像,通过分析纺纱三角形中纤维张力的分布,探讨了旋涡气流对纱线质量的影响机理。结果表明:对于“Z”捻纱,纺纱三角随着顺时针气流压力的增大而减小,而随着顺时针气流压力的增大,纺纱三角越来越对称。
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引用次数: 3
Applications of stimuli responsive hydrogels: a textile engineering approach 刺激反应水凝胶的应用:纺织工程方法
IF 1.7 4区 工程技术 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2013-10-16 DOI: 10.1080/00405000.2013.780787
A. Bashari, N. Hemmati Nejad, A. Pourjavadi
Stimuli responsive hydrogels (SRHs) are smart materials with reversible changes in their properties through the environmental stimulus variations. Although SRHs have been used in various medical applications such as sensors, drug release systems and, etc., they are still being actively researched on other sectors such as functional textiles and smart clothing. One of the best methods to produce textiles with more functionality is smart finishing of textile by surface modifying stimuli responsive hydrogels. In this paper, literatures on SRHs applications, methods and application of some SRHs on textile have been thoroughly discussed.
刺激响应水凝胶(SRHs)是一种智能材料,其性能可通过环境刺激变化而发生可逆变化。虽然SRHs已用于各种医疗应用,如传感器、药物释放系统等,但它们仍在积极研究其他领域,如功能性纺织品和智能服装。利用表面改性刺激反应水凝胶对纺织品进行智能整理是生产功能性纺织品的最佳方法之一。本文对SRHs的应用、方法及部分SRHs在纺织品上的应用进行了较为全面的综述。
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引用次数: 30
Finite element analyses of stress distributions of three-dimensional angle-interlock woven composite subjected to three-point bending cyclic loading 三点弯曲循环加载下三维角互锁编织复合材料应力分布的有限元分析
IF 1.7 4区 工程技术 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2013-10-16 DOI: 10.1080/00405000.2013.785080
B. Sun, Yao Yao, Limin Jin, B. Gu
This paper presents the finite element simulation of stress distribution features of 3D layer-to-layer angle-interlock woven composite undergoing three-point bending cyclic loading. With the finite element analysis model, a microstructure shell element model of the woven composite at yarn level was established to calculate the fatigue behaviors and stress distribution during cyclic loading. The stress distributions in the warp, weft yarns, and the resin regions have been calculated to show the stress difference in the woven composite. It has been observed that the warp yarns share the most part of the stress or loading, i.e. the strength warp yarn is more important than that of the weft yarn for the fatigue design. In addition, the stress distributions at the locations where the weft yarns crossover the warp yarns have been investigated. The stress degradations of the top and bottom surface of the woven composite panels were also compared with those in experimental and good agreement was found. With the stress distribution in the woven composite, the method of improving the fatigue damage tolerance was expected to be developed.
本文对三维层间角互锁编织复合材料在三点弯曲循环加载下的应力分布特征进行了有限元模拟。利用有限元分析模型,建立了织物复合材料在纱线水平的微观结构壳单元模型,计算了循环加载过程中织物复合材料的疲劳行为和应力分布。计算了经纱、纬纱和树脂区的应力分布,显示了机织复合材料的应力差异。经纱承担了大部分的应力或载荷,即经纱的强度比经纱的强度对疲劳设计更为重要。此外,还研究了纬纱与经纱交叉处的应力分布。并与实验结果进行了对比,结果与实验结果吻合较好。根据织物复合材料的应力分布规律,有望开发出提高其疲劳损伤容限的方法。
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引用次数: 8
The effect of different knitted fabrics’ structures on the moisture transport properties 不同针织物结构对其吸湿性能的影响
IF 1.7 4区 工程技术 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2013-10-16 DOI: 10.1080/00405000.2013.782214
E. Öner, A. Okur
In this study, fabrics with different plain, tuck and float stitch combinations in three different tightness levels as tight, medium and loose are produced from combed ring spun cotton yarn. It is aimed at determining the effect of fabric structure on liquid absorption, transport and permeability properties, which are important factors in the people’s perception of wear comfort. The air permeability, wicking ability and moisture management measurements of the produced fabrics are made. It is determined that the increase in the fabric tightness decreases the air permeability and increases the wicking ability especially in 60 min measurements. The fabric tightness has also different effects on different knitting types in terms of moisture management properties. It is observed that structures with float stitches show high wicking ability and moisture management properties in terms of plain, tuck and float stitches combinations.
本研究以精梳环锭棉纱为原料,生产出紧、中、松三种不同紧度下的平线、卷线和浮线组合。旨在确定织物结构对液体吸收、传输和透气性的影响,这是人们感知穿着舒适性的重要因素。对生产的织物进行了透气性、排汗性和水分管理测试。结果表明,织物松紧度的提高降低了织物的透气性,增加了织物的排汗能力,特别是在60分钟的测量中。织物松紧性对不同针织类型织物的防湿性能也有不同的影响。我们观察到,浮针结构在平纹、叠缝和浮针组合方面表现出较高的排汗能力和排湿性能。
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引用次数: 33
Bending properties of fine-grained concrete composite beams reinforced with single-layer carbon/polypropylene woven fabrics with different weave designs and thread densities 不同编织设计和螺纹密度单层碳/聚丙烯编织物增强细粒混凝土组合梁的弯曲性能
IF 1.7 4区 工程技术 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2013-10-16 DOI: 10.1080/00405000.2013.787269
M. Varsei, S. Shaikhzadeh Najar, M. Hosseini, M. Seyed Razzaghi
The aim of this study is to evaluate the effect of thread density and weave design on the bending properties of fine-grained concrete beams reinforced with single layer carbon/polypropylene woven fabric. In this study, at first, fabrics were woven with two types of design (plain and twill) and four different thread densities. Then, they were compounded into fine-grained concrete as a beam. After 4 weeks, the bending properties of all the samples were tested using four-point bending test method. The bending properties of these composite samples were evaluated using different parameters including the load at the elastic zone (limit of proportionality [LOP]) as well as the highest-peak point (modulus of rupture), toughness values, and toughness indices at the specific deflections. New parameters namely: toughness value and toughness index at the highest-peak point were also suggested in this study. The results showed that the bending load of concrete beams reinforced with plain fabric at the elastic region (LOP point) is identical to that of simple concrete beam whereas concrete beams reinforced with twill fabric exhibited lower value. Also, increasing thread density increased the bending load at the composite failure point while the effect of weave design was not significant. It is also indicated that the toughness properties of concrete composite beams have been improved with a denser carbon/polypropylene fabric particularly at higher bending deflections whereas the weave design did not show any significant effect and only influenced on toughness properties at small deflection values. The obtained results of this work suggest that concrete composite beams reinforced with carbon/polypropylene woven fabrics on average are 6.5–40.75 times tougher than simple concrete beams.
本研究的目的是评估螺纹密度和编织设计对单层碳/聚丙烯编织物增强细粒混凝土梁弯曲性能的影响。在这项研究中,首先,织物以两种类型的设计(平纹和斜纹)和四种不同的线密度编织。然后,它们被复合成细粒度的混凝土作为梁。4周后,采用四点弯曲试验法对所有试样的弯曲性能进行测试。使用弹性区载荷(比例极限[LOP])、峰值点(断裂模量)、韧性值和特定挠度下的韧性指标等不同参数来评估这些复合材料样品的弯曲性能。本研究还提出了新的参数:韧性值和峰值处的韧性指数。结果表明:平纹布加固混凝土梁在弹性区(LOP点)的弯曲荷载与简单混凝土梁相同,而斜纹布加固混凝土梁的弯曲荷载较低;螺纹密度的增加增加了复合材料失效点处的弯曲载荷,而编织设计的影响不显著。碳纤维/聚丙烯织物对混凝土组合梁的韧性有明显的改善,特别是在较大的弯曲挠度下,而编织设计对混凝土组合梁的韧性没有明显的影响,只对小挠度值下的韧性有影响。研究结果表明,碳纤维/聚丙烯编织物增强混凝土组合梁的平均强度是单纯混凝土梁的6.5 ~ 40.75倍。
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引用次数: 14
Evaluation of the relative significance of fibre diameter and fibre curvature when processing New Zealand Romcross type wool 新西兰罗姆克罗斯型羊毛加工过程中纤维直径和纤维曲率的相对重要性评价
IF 1.7 4区 工程技术 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2013-10-16 DOI: 10.1080/00405000.2013.786252
R. Sumner, I. Cuthbertson, M. Upsdell
Research has shown a technical description of a blend for most woollen carpet applications can be met with objective measurements, namely mean fibre diameter, fibre length after carding, wool bulk, proportion of medullation, base colour and vegetable matter content. The compressional property of wool as reflected in bulk is strongly related to mean fibre diameter and mean fibre curvature. Both these measurements can now be measured simultaneously with recently developed electronic instrumentation. While the processing implications of changes in mean fibre diameter are well understood, the processing implications of changes in objectively measured mean fibre curvature have not been investigated in detail. A total of 360 New Zealand Romcross type fleeces shorn from yearling sheep, with an individual range in mean fibre diameter of 23.2–40.6 μm and an individual range in mean fibre curvature of 34–115°/mm were used. The individual fleeces were sorted to create five, similar-sized, wool-processing lines with the following specifications for mean fibre diameter and mean fibre curvature. Lot 1: low fibre diameter/high fibre curvature (30.2 μm, 72°/mm); Lot 2: high fibre diameter/high fibre curvature (33.5 μm, 70°/mm); Lot 3: medium fibre diameter/medium fibre curvature (32.1 μm, 64°/mm); Lot 4: low fibre diameter/low fibre curvature (31.1 μm, 58°/mm); and Lot 5: high fibre diameter/low fibre curvature (34.5 μm, 51°/mm). Each processing lot was scoured, combed to reduce the proportion of short fibre within each lot and spun into yarn on the semi-worsted system. Mean spindle speed at break (50 fibres in cross-section) and yarn breaking load were greatest for Lot 4 and lowest for Lot 2. Increasing fibre diameter and increasing fibre curvature resulted in less unevenness within the yarn and a decrease in neps. Coarse highly crimped fibre produced the bulkiest yarn while the finer straighter fibre produced the lowest bulk yarn. Potential wearability of knitted garments using yarn spun from each processing lot was assessed using standard knitted squares. Increasing fibre diameter and increasing fibre curvature resulted in greater relaxation shrinkage in length, while decreasing fibre diameter and increasing fibre curvature resulted in increased extensibility in width. Overall resistance to felting shrinkage increased as crimp and diameter increased. There was no difference in pilling between the processing lots. The presented results indicate that increasing fibre curvature in Romcross type sheep as may occur through selection or crossbreeding associated with improving lamb production, will have a beneficial effect on the performance of products made from their wool.
研究表明,大多数羊毛地毯应用的混纺技术描述可以满足客观测量,即平均纤维直径,梳理后的纤维长度,羊毛体积,棉质比例,基色和植物物质含量。羊毛的整体压缩性能与平均纤维直径和平均纤维曲率密切相关。这两种测量现在可以用最近开发的电子仪器同时测量。虽然平均纤维直径变化的加工含义已经被很好地理解,但客观测量的平均纤维曲率变化的加工含义尚未被详细研究。采用新西兰Romcross型羊毛360根,平均纤维直径为23.2 ~ 40.6 μm,平均纤维曲率为34 ~ 115°/mm。将单个羊毛进行分类,形成5条大小相似的羊毛加工线,其平均纤维直径和平均纤维曲率的规格如下。第一批:低纤维直径/高纤维曲率(30.2 μm, 72°/mm);第2批:高纤维直径/高纤维曲率(33.5 μm, 70°/mm);批次3:中纤维直径/中纤维曲率(32.1 μm, 64°/mm);批次4:低纤维直径/低纤维曲率(31.1 μm, 58°/mm);批次5:高纤维直径/低纤维曲率(34.5 μm, 51°/mm)。每个加工批次都经过洗涤、精梳,以减少批次内短纤维的比例,并在半精纺系统上纺成纱。断纱时的平均纺锤速度(横截面上有50根纤维)和断纱负荷在第4批次最大,在第2批次最低。增加纤维直径和增加纤维曲率可以减少纱线内的不匀,减少棉结。高卷曲的粗纤维产生的纱线体积最大,而较细的直纤维产生的纱线体积最小。利用标准针织方巾对每个加工批次纺出的纱线进行针织服装的潜在耐磨性评估。增大纤维直径和增大纤维曲率导致长度松弛收缩增大,减小纤维直径和增大纤维曲率导致宽度拉伸增大。随着卷曲度和直径的增加,对毡缩的总体抵抗能力增加。加工批次之间起球无差异。上述结果表明,通过选择或杂交提高罗姆克罗斯型羊的纤维弯曲度,将对其羊毛制成的产品的性能产生有益影响,从而提高羔羊产量。
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引用次数: 3
The influence of cyclic deformation on the strength and elongation at break of carded and combed wool yarns 循环变形对粗梳毛纱强力和断裂伸长率的影响
IF 1.7 4区 工程技术 Q2 MATERIALS SCIENCE, TEXTILES Pub Date : 2013-10-16 DOI: 10.1080/00405000.2013.779057
R. Halfaoui, B. Chemani
There are various factors that influence yarn strength. Yarn breaking is due to fiber breakages and fiber’s slippages. In reality, a part of the fibers slip while the other part breaks. In this study, we have shown that fatigue yarn, resulting in a fundamental way impact on the number of breaks on the weaving machine, and sometimes on the physical properties of fabrics. Given the importance of the issue and the very limited directed research number in this direction, a tests series were carried out with the aim to highlight the changes to the physical characteristics of the yarn resulting from mechanical treatment comparable to that which they are subjected on the weaving machine. In the first part of our investigation, the residual deformation, tensile strength, and elongation at break of combed and carded threads were measured. In the second part, the influence of the extensions number, their amplitudes, and frequencies were analyzed. In order to examine the influence of these parameters, carded and combed yarns, with different characteristics were prepared. Therefore, based on the separate treatment results of three test series, it appears that: the warp yarns subjected to repeated extensions undergo the phenomenon of fatigue. Yarns fatigue reduces their elasticity and resistance and it is the cause for break yarn during weaving. The fatigue of wool yarns is very low compared to other textile materials.
影响纱线强力的因素有很多。纱线断裂是由于纤维断裂和纤维滑移造成的。实际上,一部分纤维会滑动,而另一部分则会断裂。在这项研究中,我们已经表明,疲劳纱线,导致一个根本性的方式对织机的断裂次数的影响,有时对织物的物理性能。考虑到这个问题的重要性,以及在这个方向上的直接研究数量非常有限,我们进行了一系列测试,目的是突出纱线在机械处理后的物理特性的变化,这些变化与在织布机上的处理相当。在我们的研究的第一部分,残余变形,抗拉强度和断裂伸长率的精梳和梳理线的测量。第二部分分析了扩展数、扩展幅值和扩展频率的影响。为了考察这些参数对纺纱性能的影响,分别制备了不同性能的粗梳纱和精梳纱。因此,综合三个试验系列的单独处理结果可知:经纱经多次拉伸后出现疲劳现象。纱线疲劳降低了纱线的弹性和阻力,是织造过程中纱线断裂的原因。与其他纺织材料相比,毛纱的疲劳性很低。
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引用次数: 2
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Journal of the Textile Institute
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