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Applying Anand versus Garofalo creep constitutive models for simulating sintered silver die attachments in power electronics 应用Anand与Garofalo蠕变本构模型模拟电力电子烧结银模附件
IF 1.6 4区 工程技术 Q2 Mathematics Pub Date : 2023-07-31 DOI: 10.1177/03093247231190449
Mohammad A. Gharaibeh, J. Wilde
This paper aims to examine the thermomechanical response of sintered silver die attachments in power electronics using finite element analysis (FEA). In this work, several material parameters of the sintered silver bonds are investigated. Additionally, two common solder creep constitutive laws including Anand and Garofalo models are also studied. To ensure the fidelity of the simulation procedures, the finite element (FE) models are first correlated with digital image correlation data. Afterward, the FE models are utilized to examine the influence of the material and creep models on the die attach stresses, strains, and plastic works. The expected fatigue and lifetime predictions of the sintered silver layer are thoroughly discussed, accordingly. The results proved that the die attach layer mechanical response is highly driven by the material parameters and creep modeling procedures considered throughout the simulations. Thus, the resulting fatigue life is evaluated. Finally, a general modeling guideline for simulating thermomechanical response of sintered silver die attachments in power electronics are provided in great detail.
本文旨在利用有限元分析方法研究电力电子设备中烧结银模具附件的热力学响应。本文对烧结银键的几个材料参数进行了研究。此外,还研究了两种常见的焊料蠕变本构规律,包括Anand模型和Garofalo模型。为了保证仿真过程的保真度,首先将有限元模型与数字图像相关数据进行关联。然后,利用有限元模型考察了材料模型和蠕变模型对模具附加应力、应变和塑性工作的影响。对烧结银层的预期疲劳和寿命预测进行了深入的讨论。结果表明,在整个仿真过程中考虑的材料参数和蠕变建模方法对模具附着层的力学响应有很大的驱动作用。因此,由此产生的疲劳寿命进行了评估。最后,详细介绍了模拟电力电子领域烧结银模具附件热机械响应的一般建模准则。
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引用次数: 0
Effect of initial stress and rotation on magneto-thermoelastic half-space with gravity field and without energy dissipation 初始应力和旋转对有重力场且无能量耗散的磁热弹性半空间的影响
IF 1.6 4区 工程技术 Q2 Mathematics Pub Date : 2023-07-27 DOI: 10.1177/03093247231188762
A. M. Abd-Alla, D. M. Salah
The purpose of the current study is to establish the deformation in a two-dimensional, isotropic, rotating half-space with gravitational field and initial stress that also has a heat source at the half boundary-space under magnetic field for Green and Naghdi II model. For the solution of the required problem, the methodologies of normal mode and approximate eigenvalues has been utilized. For graphical representation of different physical quantities such as displacement components, stress components, as well as the temperature distribution, Matlab software has been used. These results were compared with previous results in the same direction, and it was found that the treatment method for the aforementioned problem may form a basis for examining the effect of each of the gravitational field, magnetic field, rotation, and initial pressure on a thermally elastic body in the form of half an area without energy decay when neglecting some external influences.
本研究的目的是为Green和Naghdi II模型建立具有引力场和初始应力的二维各向同性旋转半空间中的变形,该半边界空间在磁场作用下具有热源。对于所要求问题的求解,采用了正态模态和近似特征值的方法。对于位移分量、应力分量以及温度分布等不同物理量的图形表示,使用了Matlab软件。将这些结果与以往相同方向的结果进行比较,发现上述问题的处理方法可以作为在忽略某些外部影响的情况下,以半面积形式考察引力场、磁场、旋转和初始压力对热弹性体的影响的基础。
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引用次数: 0
A complete characterization of THE fracture forming limits in bulk forming by means of an upset geometry sequence 用一个变形几何序列完整地描述了大块成形中的断裂成形极限
IF 1.6 4区 工程技术 Q2 Mathematics Pub Date : 2023-07-10 DOI: 10.1177/03093247231187015
Rui F. V. Sampaio, João P. M. Pragana, I. Bragança, Carlos MA Silva, Paulo A. F. Martins
This paper presents an upset geometry sequence to determine the fracture forming limits in a wide variety of strain loading paths ranging from uniaxial compression to equibiaxial tension. The strains at fracture in principal strain space are obtained by combination of digital image correlation and experimental evolutions of the compression force versus time, and their representation in the effective strain versus stress triaxiality space is accomplished by means of a new analytical framework that uses the instantaneous slope of the strain loading paths. Modeling of the experimental strains at fracture by means of an uncoupled ductile fracture criterion built upon combination of the Cockcroft-Latham and McClintock criteria and fractography analysis using a scanning electron microscope allow understanding and characterizing the crack opening modes by shear and tension as well as the uncertainty region inside which mixed crack opening modes are observed. Results confirm that the overall philosophy and objectives underlying the new upset geometry sequence for determining the fracture forming limits in bulk forming resemble those of the Nakajima test that is commonly used in sheet forming.
本文提出了在从单轴压缩到等双轴拉伸的各种应变加载路径下,确定断裂形成极限的打乱几何序列。结合数字图像相关和压缩力随时间的实验演化,得到主应变空间中的断裂应变,并利用应变加载路径的瞬时斜率实现有效应变-应力三轴空间中断裂应变的表示。通过结合Cockcroft-Latham准则和McClintock准则建立的非耦合韧性断裂准则对断裂时的实验应变进行建模,并使用扫描电镜进行断口分析,可以理解和表征剪切和拉伸的裂纹张开模式,以及观察到混合裂纹张开模式的不确定区域。结果证实,用于确定大块成形中断裂成形极限的新打乱几何序列的总体理念和目标类似于板材成形中常用的中岛试验。
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引用次数: 1
Predicting and improving the novel process parameters involved in deep drawing process of Inconel 718 sheet at room temperature using hybrid DNN-SSO approach 采用混合DNN-SSO方法预测和改进室温下Inconel 718板材拉深工艺参数
IF 1.6 4区 工程技术 Q2 Mathematics Pub Date : 2023-06-23 DOI: 10.1177/03093247231179006
K. Ganesan, Saravanan Sambasivam, R. Ramadass
The deep drawing technique is an important metal forming processes, and it is rarely used in the Inconel 718 sheet. The main purpose of this study is to perform a deep drawing process using the Inconel 718 alloy. In this research article, the Inconel 718 alloy sheet of 1 mm thickness is drawn into sheet metal cups, and defects such as thinning, and earing are controlled using selected input parameters such as Blank Holding Force (BHF) Blank Diameter (BD), and Punch Nose Radius (Rpn). A Box Behnken design (BBD) is used to evaluate the effects of output parameters. The hybrid Deep Neural Network (DNN) is used to predict the experimental outcomes obtained from the deep drawing process. For deep drawing process blank holding force is favorable for both thinning and earing. The minimum thinning value obtained during experimentation is 0.033 mm. During experimentation less earing value is 2.47 mm. Hybrid Deep Neural Network based Sparrow Search Optimization (DNN-SSO) gives the prediction model, where the values are much closer to the experimented model than RSM and non-Hybrid DNN. The minimum thinning obtained in the prediction model such as RSM, SSO-DNN, and DNN are 0.030, 0.0304, and 0.023 mm. Likewise, the minimum earing obtained from the predictive model is 2.65, 2.49, and 2.51 mm respectively. The minimum error is found in the hybrid DNN and the average RMSE for thinning is 0.002 and earing is 0.0024. The regression coefficient of thinning and earing is 99% which proves the experimental outcomes matches with RSM validation.
深拉深成形技术是一种重要的金属成形工艺,但在Inconel 718板材中应用较少。本研究的主要目的是使用Inconel 718合金进行深拉深工艺。在本研究中,将厚度为1 mm的Inconel 718合金板材拉制成金属板杯,并使用选定的压边力(BHF)、毛坯直径(BD)和冲头半径(Rpn)等输入参数来控制变薄和磨损等缺陷。采用Box Behnken设计(BBD)来评估输出参数的影响。采用混合深度神经网络(DNN)对拉深过程的实验结果进行预测。在深拉深工艺中,压边力对减薄和挤压都是有利的。试验得到的最小减薄值为0.033 mm。实验时,偏耳值为2.47 mm。基于混合深度神经网络的麻雀搜索优化(DNN- sso)给出了预测模型,其预测值比RSM和非混合深度神经网络更接近实验模型。RSM、SSO-DNN、DNN等预测模型得到的最小减薄值分别为0.030、0.0304、0.023 mm。同样,预测模型得到的最小耳径分别为2.65、2.49和2.51 mm。在杂交深度神经网络中发现最小误差,疏化的平均RMSE为0.002,耳化的平均RMSE为0.0024。细化和穗化的回归系数为99%,证明了实验结果与RSM验证相吻合。
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引用次数: 0
Front face strain compliance for quantification of short crack growth in fatigue testing 疲劳试验中短裂纹扩展量化的正面应变顺应性
IF 1.6 4区 工程技术 Q2 Mathematics Pub Date : 2023-05-13 DOI: 10.1177/03093247231173741
H. Saeed, Somsubhro Chaudhuri, W. De Waele
Short fatigue crack growth investigation is of considerable scientific interest as it comprises a significant portion of the total fatigue life of a structure. It is very challenging to accurately quantify this stage of fatigue crack growth experimentally. In this article, a novel front face strain compliance technique for single-edge notched specimens subjected to four-point bending is proposed. Finite element analysis is performed to determine the correlation between crack length and strain change near the crack. This relationship is then validated by experiments in which strains are measured by strain gauges attached near the short crack, and crack length is quantified by examining beachmark lines at the fracture surfaces. Based on the numerical and experimental results, it is concluded that the strain measured near the notch allows quantifying short crack growth for normalised crack lengths in the range 0.01 ≤ a/W ≤ 0.06 (a/W being the ratio of crack length over specimen width). A compliance equation based on the front face strain is finally presented.
短疲劳裂纹扩展研究具有重要的科学意义,因为它占结构总疲劳寿命的很大一部分。在实验上准确地量化这一阶段的疲劳裂纹扩展是非常具有挑战性的。本文提出了一种新的四点弯曲单刃缺口试件前面应变顺应技术。通过有限元分析确定裂纹长度与裂纹附近应变变化的关系。然后通过实验验证了这种关系,在实验中,通过连接在短裂纹附近的应变片测量应变,并通过检查断口表面的海滩标记线来量化裂纹长度。数值和实验结果表明,缺口附近测量的应变可以量化归一化裂纹长度在0.01≤a/W≤0.06 (a/W为裂纹长度与试件宽度之比)范围内的短裂纹扩展。最后给出了基于前面应变的柔度方程。
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引用次数: 0
Stability analysis of arbitrary restrained nanobeam embedded in an elastic medium via nonlocal strain gradient theory 基于非局部应变梯度理论的任意约束纳米梁嵌入弹性介质的稳定性分析
IF 1.6 4区 工程技术 Q2 Mathematics Pub Date : 2023-04-19 DOI: 10.1177/03093247231164261
B. Uzun, M. Yaylı
A novel stability model is analytically reformulated for the nano-sized beam resting on a one-parameter elastic foundation. The stability solution is based on the nonlocal strain gradient elasticity theory. To corporate the small size effects, two small scale parameters are introduced. The six-order ordinary differential form of the buckling equation, together with two force boundary conditions, are utilized to examine the stability equation in terms of lateral deflection. The infinite terms of linear equations are discretized with the help of the Stokes’ transformation and Fourier sine series. The present work can investigate the effects of elastic spring parameters at the ends, nonlocal properties, elastic medium properties, strain gradient parameter, and buckling behavior of the nanobeam. The predictions of the proposed analytical model with deformable boundary conditions are in agreement with those available in the scientific literature for the nanobeam on elastic foundation based on a closed form of solution. The presence of the deformable conditions, elastic foundation, nonlocal, and strain gradient properties change the buckling loads and buckling mode shapes.
本文对单参数弹性基础上的纳米梁的稳定性模型进行了重新解析。稳定性求解基于非局部应变梯度弹性理论。为了消除小尺度效应,引入了两个小尺度参数。利用屈曲方程的六阶常微分形式,结合两个力边界条件,研究了考虑侧向挠度的稳定性方程。利用Stokes变换和傅里叶正弦级数对线性方程的无穷项进行离散化。研究了末端弹性弹簧参数、非局部特性、弹性介质特性、应变梯度参数和屈曲行为对纳米梁的影响。本文提出的具有可变形边界条件的分析模型的预测结果与科学文献中基于封闭解形式的弹性基础上纳米梁的预测结果一致。变形条件、弹性基础、非局部和应变梯度特性的存在改变了屈曲载荷和屈曲振型。
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引用次数: 1
Thermoelastic stress mitigation and weight reduction of functionally graded multilayer nonuniform thickness disc 功能梯度多层非均匀厚度圆盘的热弹性应力缓解与减重
IF 1.6 4区 工程技术 Q2 Mathematics Pub Date : 2023-03-31 DOI: 10.1177/03093247231165091
A. Eldeeb, Y. Shabana, A. Elsawaf
In this paper, the particle swarm optimization method is used to reduce the weight of a multilayer rotating nonuniform thickness disc along with alleviation of the maximum tangential stress and the maximum tangential stress-jump at the interfaces. The proposed disc is made of functionally graded material and is subjected to both mechanical pressure and thermal loads. It is divided into several layers with each one having its unique volume fraction. These volume fractions are considered the design variables of the optimization problem along with two geometrical parameters related to the disc thickness. The equilibrium equation in polar coordinates are solved using the finite difference method. A punch of optimization results is calculated and discussed. It is concluded that the range of design variables’ variation widens by considering more layers. Finally, there is no potential disc configuration or geometry is found dominant to enhance the design parameters concurrently. Therefore, performing similar optimization analyses is compulsory to obtain an efficient and durable structure.
本文采用粒子群优化方法,对多层旋转非均匀厚度圆盘进行减重,同时减小界面处的最大切向应力和最大切向应力跳变。所建议的圆盘由功能梯度材料制成,并承受机械压力和热负荷。它被分成几层,每一层都有其独特的体积分数。这些体积分数与两个与圆盘厚度相关的几何参数一起被认为是优化问题的设计变量。用有限差分法求解极坐标下的平衡方程。对一系列优化结果进行了计算和讨论。结果表明,考虑层数越多,设计变量的变化范围越大。最后,没有发现潜在的圆盘结构或几何形状在同时提高设计参数方面占主导地位。因此,进行类似的优化分析是必要的,以获得高效和耐用的结构。
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引用次数: 2
Improvement of process control in sheet metal forming by considering the gradual properties of the initial sheet metal 考虑初始板料渐变特性的板料成形过程控制的改进
IF 1.6 4区 工程技术 Q2 Mathematics Pub Date : 2023-03-31 DOI: 10.1177/03093247231166035
B. Zettl, H. Schmid, S. Pulvermacher, Alexander Dyck, T. Böhlke, J. Gibmeier, M. Merklein
In scientific studies, sheet metal is usually considered as a two-dimensional body. Thus, it is accepted that material properties are in most cases regarded homogeneous in thickness direction. However, a gradation of certain properties becomes apparent when going beyond the standard characterization methods for sheet metals, which can for example, influence the springback behavior and the thinning of the sheet after forming. Thus, the aim of this work is to further improve the prediction accuracy of springback after forming in simulations, by implementing several inhomogeneous properties over the sheet thickness in an existing material model. For this purpose, the entire procedure from the identification of the inhomogeneous properties for describing the gradation to the implementation in a numerical model and its validation by comparing experimental and simulated bending operations is carried out on a DC04 cold-forming steel in order to prove its influence on the springback behavior. It is shown that including graded material properties in simulations does indeed have an impact on the prediction quality of springback and that the information about inhomogeneous properties can be provided by existing characterization methods with a high local resolution like electron backscatter diffraction or X-ray stress analysis. In a further step, it was possible to validate the improvement in numerical accuracy by comparing the prediction of the springback angle from both the existing and the extended model with experimental bending results. Both the initial model as well as the model supplemented with the 3D properties provide a good prediction accuracy in the solution heat treated material state. For the predeformed material, however, the initial numerical model predicts a springback angle of about 13°, which deviates remarkably from the experimentally obtained mean value of about 17°. The extended model delivers a significantly improved accuracy in springback prediction in relation to the initial prediction (deviation of 4°) with a minor deviation of only about 0.8°, which proves the importance of considering the gradation of material properties in thickness direction for an overall higher dimensional accuracy of sheet metal products.
在科学研究中,金属薄板通常被认为是一个二维物体。因此,在大多数情况下,材料性能在厚度方向上被认为是均匀的。然而,当超出金属板的标准表征方法时,某些性能的分级变得明显,例如,这可能会影响成形后的回弹行为和薄板的变薄。因此,本工作的目的是通过在现有材料模型中实现板材厚度上的几个不均匀特性,进一步提高模拟成形后回弹的预测精度。为此,为了证明其对回弹行为的影响,在DC04冷弯钢上进行了从识别描述级配的非均匀性到在数值模型中实现并通过对比实验和模拟弯曲操作来验证其正确性的整个过程。结果表明,在模拟中加入梯度材料性质确实会影响回弹的预测质量,并且现有的具有高局部分辨率的表征方法,如电子背散射衍射或x射线应力分析,可以提供有关非均匀性质的信息。在进一步的步骤中,通过将现有模型和扩展模型的回弹角预测与实验弯曲结果进行比较,可以验证数值精度的提高。在固溶热处理材料状态下,初始模型和补充三维特性的模型均具有较好的预测精度。然而,对于预变形材料,初始数值模型预测的回弹角约为13°,与实验得到的平均回弹角约为17°有明显偏差。与初始预测(偏差4°)相比,扩展模型的回弹预测精度得到了显著提高,偏差仅为0.8°左右,这证明了考虑材料性能在厚度方向上的梯度对于提高钣金产品整体尺寸精度的重要性。
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引用次数: 0
Shakedown of a plate with a circular hole: An educational problem 带圆孔板的安定:一个教育问题
IF 1.6 4区 工程技术 Q2 Mathematics Pub Date : 2023-03-27 DOI: 10.1177/03093247231163205
Yifeng Chen, D. Hills
The shakedown limit for an infinite plate containing a circular hole and subject to oscillatory arbitrary remote loading is found, first by using Melan’s lower bound theorem, and secondly by using a finite element model. It is shown that in some cases the limit found from the Melan theorem using the solution for the residual state of stress for an over-pressurized hole provides the exact solution, specifically when the limiting factor is the reversal of the state of stress at a particular point, while in other cases the shakedown limit is rather higher.
首先利用Melan下界定理,然后利用有限元模型,求出了含圆孔无限板在振荡任意远载荷作用下的安定极限。结果表明,在某些情况下,用梅兰定理求出的过压孔残余应力状态的极限提供了精确的解,特别是当极限因子是应力状态在某一点的反转时,而在其他情况下,安定极限相当高。
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引用次数: 0
Free vibration response of bidirectional functionally graded rotating micro-disk under mechanical and thermal loading 双向功能梯度旋转微盘在机械和热载荷下的自由振动响应
IF 1.6 4区 工程技术 Q2 Mathematics Pub Date : 2023-03-21 DOI: 10.1177/03093247231160617
S. Pal, D. Das
The present work studies the free vibration response of functionally graded rotating micro-disks subjected to transverse pressure and thermal loading based on the modified couple stress theory. The disk material is considered to be functionally graded along the radial and thickness directions, and its properties are assumed to be temperature-dependent following the Touloukian model. The mathematical formulation is based on an energy functional involving the von Kármán type non-linearity, in which appropriate displacement derivatives and its conjugate stress measures are used to define the strain energy of the micro-disk. The minimum potential energy principle is employed to develop the governing equations for determining the deformed configuration of the micro-disk under combined centrifugal, pressure and thermal loading. Further, the governing equations for free vibratory motion of the micro-disk are derived following Hamilton’s principle and incorporating the tangent stiffness of the deformed micro-disk. The governing equations are discretized and solved employing the Ritz method. The mathematical model is successfully validated with different reduced problems available in the literature. The influence of rotational speed, transverse pressure, thermal loading, size-dependent thickness and volume fraction indices are investigated for a wide range of parametric values. Some illustrative mode shapes along with the contour have also been presented. The present study is first of its kind and the presented results would definitely serve as benchmarks for any further study in this field.
基于修正耦合应力理论,研究了功能梯度旋转微盘在横向压力和热载荷作用下的自由振动响应。圆盘材料被认为是沿径向和厚度方向的功能梯度,其性质被认为是温度依赖的,遵循Touloukian模型。该数学公式基于一个涉及von Kármán型非线性的能量泛函,其中使用适当的位移导数及其共轭应力度量来定义微盘的应变能。利用最小势能原理建立了离心、压力和热载荷联合作用下微盘变形形态的控制方程。在此基础上,考虑变形后微盘的切向刚度,根据汉密尔顿原理推导了微盘自由振动运动的控制方程。对控制方程进行离散化,采用里兹法求解。用文献中不同的约简问题成功地验证了数学模型。研究了转速、横向压力、热载荷、尺寸相关的厚度和体积分数等指标在大范围参数值下的影响。此外,还给出了伴随轮廓线的一些说明性模态振型。本研究是同类研究中的首例,所提出的结果必将为该领域的任何进一步研究提供基准。
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引用次数: 0
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Journal of Strain Analysis for Engineering Design
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