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Experimental Analysis and Constitutive Modeling of Cyclic Behavior of 304L Stainless Steel: Introduction of Isotropic Hardening Fading Effect 304L不锈钢循环行为的实验分析与本构建模:各向同性硬化衰落效应的介绍
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-10-27 DOI: 10.1115/1.4056085
Morteza Rajaeian, M. Parsa
In this study, the mechanical behavior of Austenitic stainless steel 304L under low cycle fatigue was investigated under different uniaxial strain-controlled loadings of 0.5%, 0.8%, 1.0%, 1,2% and 1.5%. The analysis of the experimentally determined strain vs stress hysteresis curves were carried out to achieve stress quantities such as amplitude stress, peak effective stress, and peak back stress. It was observed that in the early stage of cyclic loading, material underwent initial hardening, followed by softening phenomena which were more considerable in the lower strain range. Before the failure, the secondary hardening was observed at the final stage. In addition to accumulated plastic strain, it was shown that the peak back stress and peak effective stress which is associated with isotropic hardening and kinematic hardening behavior, respectively, are influenced by the strain range effect. Therefore, the coefficient of recall term that appeared in the Armstrong_Frederick nonlinear kinematic hardening model was considered to be dependent on the radius of the memory surface. Furthermore, to increase the ability of the plasticity constitutive model to show a smooth transition between various hardening stages, the radius of the yield surface which is associated with the isotropic hardening rule was equipped with the fading effect. Finally, by the comparison of numerical and experimental results, the capability of the rate-dependent constitutive model over classical rate-independent plasticity in the prediction of mechanical behavior of steel 304L under strain-controlled cyclic loading was revealed.
研究了奥氏体不锈钢304L在0.5%、0.8%、1.0%、1.2%和1.5%的单轴应变控制载荷下的低周疲劳力学行为。对实验确定的应变-应力滞回曲线进行分析,得到幅值应力、峰值有效应力和峰值背应力等应力量。结果表明,在循环加载初期,材料经历了初始硬化,随后出现了较低应变范围内更为明显的软化现象。破坏前,在最后阶段观察到二次硬化。除累积塑性应变外,与各向同性硬化行为相关的峰值背应力和与运动硬化行为相关的峰值有效应力均受应变范围效应的影响。因此,我们认为Armstrong_Frederick非线性运动硬化模型中出现的召回项系数与记忆面半径有关。此外,为了提高塑性本构模型在各硬化阶段之间的平滑过渡能力,在与各向同性硬化规则相关的屈服面半径上设置了衰落效应。最后,通过数值与试验结果的对比,揭示了速率相关本构模型比经典速率无关塑性模型在预测304L钢应变控制循环加载下的力学行为方面的能力。
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引用次数: 1
Optimization of Temperature Field by Differentiating Number of Circumferential Control Zones in Local Post Weld Heat Treatment on 9%Cr Heat-Resistant Steel Pipe 9%Cr耐热钢管焊后局部热处理周控区数量的优化
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-09-05 DOI: 10.1115/1.4055524
Xue Wang, Da Zhang, Fan Zhou, Qiang Xu
This paper reports the optimal use of control zones to achieve required uniformity of temperature distribution in local post weld heat treatment of welds in 9% Cr heat-resistant large pipe system. In this research, local PWHT tests on temperature distribution with different control zones were carried out on 9%Cr steel pipes (OD710 mm × 35 mm and OD575 mm × 35 mm), which was further used for the development of the thermal analysis of the post weld heat treatment model via ABAQUS. The research results revealed:1) the effect of number of control zone on the uniformity of temperature distribution;2) the effect of size of pipe diameter on the circumferential temperature and the through-thickness temperature gradients. This article discusses the possible reasons for the temperature difference at various positions of the pipe caused by the air flow inside the pipe with different control zones. Based on the obtained results, a practical method was designed for the selection the number of circumferential control zones on 9%Cr heat-resistant steel pipeline according to the required degree of temperature distribution uniformity. This paper contributes to the specific knowledge and the generic methodology.
本文报道了在9%Cr耐热大型管道系统焊缝的局部焊后热处理中,最佳使用控制区以实现所需的温度分布均匀性。在本研究中,对9%Cr钢管(OD710 mm×35 mm和OD575 mm×35毫米)进行了不同控制区温度分布的局部焊后热处理试验,该试验进一步用于通过ABAQUS开发焊后热处置模型的热分析。研究结果表明:1)控制区数量对温度分布均匀性的影响;2) 管径大小对周向温度和贯穿厚度的温度梯度的影响。本文讨论了不同控制区的管道内气流导致管道不同位置温差的可能原因。在此基础上,根据所需的温度分布均匀度,设计了一种实用的方法来选择9%Cr耐热钢管的周向控制区数量。本文有助于具体知识和通用方法。
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引用次数: 0
Designing Cladded Components for High Temperature Nuclear Service. Part-1: Analysis Methods 高温核设施用包壳部件的设计。第一部分:分析方法
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-09-02 DOI: 10.1115/1.4055437
M. Messner, B. Barua, R. Jetter, T. Sham
Use of corrosion resistant cladding can greatly extend the design life of structural components in many advanced reactor systems. However, there are currently no ASME design rules for cladded components to guard against creep-fatigue failure and ratcheting strain accumulation in elevated temperature nuclear service. This paper, presented in two parts, addresses this gap by proposing a design strategy for cladded components that does not require long-term testing of clad materials. The proposed approach relies on approximate design analysis methods for two types of clad materials - a soft clad that creeps much faster than and has a lower yield stress than the Class A base material and a hard clad that creeps much slower than and has a higher yield stress than the Class A base material. This Part 1 discusses the approximate analysis strategies for the clad materials - treat a soft clad as perfectly compliant and a hard clad as linear elastic - and Part 2 develops a complete set of design rules for each of the two types of cladded components. Finite element analyses of representative high temperature reactor components show that the proposed design analysis methods can bound the design quantities in soft cladded components and approximate the design quantities in hard cladded components.
在许多先进的反应堆系统中,采用耐腐蚀包层可以大大延长结构部件的设计寿命。然而,目前还没有美国机械工程师协会(ASME)的设计规则来保护包覆部件在高温核服务中防止蠕变疲劳失效和棘轮应变积累。本文分为两部分,通过提出一种不需要对包覆材料进行长期测试的包覆组件的设计策略来解决这一差距。所提出的方法依赖于两种覆层材料的近似设计分析方法-软覆层比a类基材蠕变快得多且屈服应力更低,硬覆层比a类基材蠕变慢得多且屈服应力更高。第1部分讨论了覆层材料的近似分析策略——将软覆层视为完全柔性,将硬覆层视为线性弹性——第2部分为两种类型的覆层组件开发了一套完整的设计规则。对具有代表性的高温反应堆部件的有限元分析表明,所提出的设计分析方法能够约束软包覆件的设计量,逼近硬包覆件的设计量。
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引用次数: 0
Added Mass and Damping of an Hexagonal Rod Vibrating in Highly Confined Viscous Fluids 六方杆在高受限粘性流体中振动的附加质量和阻尼
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-09-02 DOI: 10.1115/1.4055438
L. Sargentini, B. Cariteau
This paper deals with fluid-structure interaction analysis of an hexagonal rod enclosed in a narrow viscous gap. A new analytical solution for a 2D cylindrical case is derived and described. A numerical solution of 2D Navier-Stokes equations coupled with an harmonic structure model is applied to both cylindrical and prism geometries. The comparison between the numerical tool and the analytical solution is discussed and a method to apply the analytical solution to the hexagonal case is proposed. An original definition of the added mass and damping based on an energetic approach is provided avoiding the dependence from the geometry and the type of forcing (free or forced vibration). An experimental facility is provided accounting for an hexagonal prism vibrating within a 7 mm enclosure. Free vibration experiments in water allow assessing the added mass and added damping effect on the modal parameters. The fluid flow is affected by a 3D effect - named downstrokes flow - at the top and the base of the assembly because of free surface and stoky geometry. This produces a higher frequency than the 2D theoretical value given both by the analytical solution and the numerical simulation. A geometrybased correction factor is suggested to taken into account in the 2D numerical simulation the 3D effect. Velocity measured within the gap provides further insight on this phenomenon and agrees well with the prediction of the transposed cylindrical analytical model.
本文研究了封闭在窄粘性间隙中的六角杆的流体-结构相互作用分析。导出并描述了一个新的二维圆柱壳的解析解。将二维Navier-Stokes方程的数值解与谐波结构模型耦合应用于圆柱和棱镜几何。讨论了数值工具与解析解的比较,并提出了将解析解应用于六边形情况的方法。提供了基于能量方法的附加质量和阻尼的原始定义,避免了几何结构和强迫类型(自由振动或强迫振动)的依赖性。提供了一种实验设备,用于说明在7mm外壳内振动的六角棱镜。水中的自由振动实验允许评估附加质量和附加阻尼对模态参数的影响。由于自由曲面和粗糙的几何体,流体流在部件的顶部和底部受到3D效果(称为下行流)的影响。这产生了比解析解和数值模拟给出的2D理论值更高的频率。提出了一种基于几何的校正因子,以在二维数值模拟中考虑三维效应。在间隙内测量的速度提供了对这一现象的进一步了解,并与转置圆柱分析模型的预测非常一致。
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引用次数: 0
Optimized J Evaluation Scheme for the Fracture Mechanics Assessment of Complex Piping Systems Subjected to Various Loading Sets 复杂管道系统在不同荷载作用下断裂力学评价的优化J评价方案
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-09-02 DOI: 10.1115/1.4055436
S. Chapuliot, S. Marie
This paper describes an optimization scheme for the J parameter calculation of cracks postulated in complex geometrical configurations such as elbow entries/exits and/or thickness transitions. The principle of this scheme comes from the RSE-M/5.4 appendix allowing the definition of a specific compendium for given configurations. After a detailed presentation of the numerical protocol, an illustration of the required effort and the potential benefits is proposed for an elbow configuration. It is then shown that the effort is significant but can be anticipated and automated, but the potential benefit in terms of applied J significant (a ratio of three in the proposed application).
本文介绍了一种用于弯头入口/出口和/或厚度转换等复杂几何结构假定裂纹J参数计算的优化方案。该方案的原理来自RSE-M/5.4附录,允许为给定配置定义特定的概要。在详细介绍了数值方案后,提出了肘形结构所需的努力和潜在好处的说明。然后显示工作是重要的,但是可以预期和自动化,但是就应用的J而言,潜在的好处是重要的(在提议的应用程序中比例为3)。
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引用次数: 0
Analysis of Anomalies in Water-Hammer Experiments with Partially-Open Valves 半开阀水锤实验异常分析
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-08-26 DOI: 10.1115/1.4055380
Tingyu Xu, Lei Zhang, Weixiang Ni, Xiaoying Zhang, Xiao-dong Yu, Jian Zhang
In this study, the water hammer pressure due to the sudden closure of the partially-open valve was investigated experimentally and analytically. Because the partially-open valve could produce local non-uniform flow, a supplementary Joukowsky's water hammer equation was derived based on the assumption of the local non-uniform flow and the kinetic energy equation. A physical model was set up to measure the maximum water hammer pressure of the first positive wave due to the sudden closure of partially-open valve under different conditions, including different water heads, flow velocities, pipe diameters and valve types. The results showed that Joukowsky's equation obtained by the momentum theorem in the uniform flow field was applicable to the uniform flow field with the valve fully open. The experimental results of the partially-open valve-closure water hammer pressure were 3.5%~21% larger than Joukowsky's equation, which consisted with the theoretical analysis of the supplementary Joukowsky's water hammer equation. This phenomenon had repeatability and was unrelated with the water head, the inlet flow velocity, the pipe diameter and the valve type. This study could provide guidance for water hammer protection in hydropower stations and pump stations.
在本研究中,对部分打开的阀门突然关闭引起的水锤压力进行了实验和分析研究。由于部分开启的阀门会产生局部非均匀流动,基于局部非均匀流的假设和动能方程,导出了补充的Joukowsky水锤方程。建立了一个物理模型,测量了在不同水头、流速、管径和阀门类型的条件下,由于部分开启的阀门突然关闭而引起的第一次正波的最大水锤压力。结果表明,由均匀流场中的动量定理得到的Joukowsky方程适用于阀门全开的均匀流场。部分开启阀关闭水锤压力的实验结果比Joukowsky方程大3.5%~21%,这与补充Joukowski水锤方程的理论分析相一致。这种现象具有重复性,与水头、进水流速、管径和阀门类型无关。该研究可为水电站和泵站的水锤防护提供指导。
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引用次数: 0
Dissimilar Welding of Inconel Alloys with Austenitic Stainless-Steel: A Review 铬镍铁合金与奥氏体不锈钢异种焊接研究进展
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-08-24 DOI: 10.1115/1.4055329
N. Kumar, C. Pandey, P. kumar
In this review paper, dissimilar welding between Inconel and austenitic stainless steel along with its application has been outlined for high-temperature applications. The mechanical and microstructural behavior of this dissimilar joint has been summarized thoroughly in this article. Dissimilar welding of Inconel alloys and stainless steel (SS) has massive demand in high temperature and high corrosive applications industries. Austenitic stainless steel contains 16-26% of Cr and 6-12% of Ni elements showing FCC structures have good weldability and high corrosion resistance. Austenitic stainless steel such as 304, 316l, 304H, etc., containing austenite microstructure used in high-temperature applications like power plants, heat exchangers, heating elements, aircraft, and others. In addition, Ni-based Inconel alloys show high-temperature strength and corrosion resistance and are frequently used in high-temperature applications. Ni-based Inconel 718 alloy possesses excellent strength, corrosion resistance and creep resistance at high temperatures are frequently used in combustion chambers, power plants and turbine blades ap/plications. Inconel alloyed by elements Ti, Al and Nb attain strength by forming phases such as ?/-Ni3(-Ti, Al), ?//-Ni3Nb, and carbides such as MC and M23C6, nitrides, laves phase. The GTA dissimilar welding between expensive Inconel and cheaper stainless steel is successfully used in nuclear power plants. The dissimilarity in melting point, chemical composition, thermal, mechanical, and other properties between these materials make welding challengeable. This review paper focused on problems related to dissimilar welding like forming unmixed zone, elemental segregation, formation of laves phase, sensitization, microfissuring, and solidification cracking.
本文概述了铬镍铁合金与奥氏体不锈钢的异种焊接及其在高温应用中的应用。本文对这种异种接头的力学和微观结构行为进行了全面的总结。铬镍铁合金和不锈钢的异种焊接在高温和高腐蚀性应用行业有着巨大的需求。奥氏体不锈钢含有16-26%的Cr和6-12%的Ni元素,表明FCC结构具有良好的可焊性和高耐腐蚀性。奥氏体不锈钢,如304、316l、304H等,含有奥氏体微观结构,用于发电厂、热交换器、加热元件、飞机等高温应用。此外,镍基铬镍铁合金表现出高温强度和耐腐蚀性,经常用于高温应用。镍基铬镍铁合金718合金具有优异的强度、耐腐蚀性和高温蠕变性能,广泛应用于燃烧室、发电厂和涡轮叶片应用中。由元素Ti、Al和Nb合金化的铬镍铁合金通过形成诸如/-Ni3(-Ti,Al)//-Ni3Nb,以及碳化物如MC和M23C6,氮化物,laves相。昂贵的铬镍铁合金和廉价的不锈钢之间的GTA异种焊接已成功用于核电站。这些材料在熔点、化学成分、热性能、机械性能和其他性能方面的差异使焊接具有挑战性。本文着重讨论了异种焊接的相关问题,如形成未混合区、元素偏析、laves相的形成、敏化、微裂纹和凝固裂纹。
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引用次数: 18
Ductile Tearing Or Plastic Collapse? 韧性撕裂还是塑性塌陷?
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-08-18 DOI: 10.1115/1.4055259
Philippe A Gilles, Edith Marques Viera, O. Ancelet, P. Le Delliou, Thierry Le Grasse
Ductile fracture is characterized by large amount of deformation. Two mechanisms may lead to ductile failure: local tearing may appear in front of a stress concentration region like a crack front or large geometry changes in a weak part of the structure can lead to global collapse of the structure. For large cracks such as those considered in Leak Before Break studies, tearing analyses and net-section collapse criteria have been used. The present paper examines the link between these two mechanisms for a through-wall cracked pipe under bending and concludes that the transition from ductile tearing to collapse depends not only on material properties but also on geometrical parameters. The reference stress approach is a promising approach for predicting the transition, provided the transferability issue of J-Resistance curve has been solved.
韧性断裂具有大量变形的特点。有两种机制可能导致延性破坏:局部撕裂可能出现在应力集中区(如裂纹前缘)的前面,或者结构薄弱部分的大几何变化可能导致结构的整体坍塌。对于大裂纹,如断裂前泄漏研究中考虑的裂纹,已使用撕裂分析和净截面坍塌标准。本文研究了贯穿壁裂纹管道弯曲时这两种机制之间的联系,得出结论:从韧性撕裂到坍塌的转变不仅取决于材料性能,还取决于几何参数。如果J电阻曲线的可转移性问题已经得到解决,参考应力方法是预测过渡的一种很有前途的方法。
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引用次数: 0
Optimization of Composite Cylindrical Shell Structures for Hydrostatic Pressure Loading 复合材料圆柱壳结构在静水压力作用下的优化设计
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-08-05 DOI: 10.1115/1.4055159
H. Matos, Birendra Chaudhary, A. Ngwa
Deep-sea structures will collapse/implode under hydrostatic pressure when the structure dives below a threshold, leading to structural instability and catastrophic failure. To better understand how the layup angle of composite cylindrical shells influences this instability threshold, the present work explores how composite cylinders can achieve the highest (optimum) critical collapse pressure under hydrostatic loading conditions. To perform this analysis, a closed-form analytical cylinder buckling solution developed by previous work is used in conjunction with different cylindrical geometrical configurations and composite properties for glass, carbon, and intraply-hybrid composite properties for woven and unidirectional structures. The results show that a composite structure's optimum layup configuration is unique to the structure's geometry and material system. However, general trends are observed for these different systems, such as how symmetric and asymmetric constructions place the axial-resistant layers near the neutral plane of the composite system. In addition, both constructions need an increase in shear-resistance layers as the L/D ratio decreases regardless of the material system. Lastly, the analytical approach presented in this work can be used to accurately determine the optimum layup angle for composite cylindrical structures that are subjected to external hydrostatic pressure.
当深海结构潜入阈值以下时,该结构将在静水压力下坍塌/内爆,导致结构不稳定和灾难性失效。为了更好地理解复合材料圆柱壳的叠层角如何影响这一不稳定阈值,本工作探讨了复合材料圆柱如何在静水载荷条件下达到最高(最佳)临界坍塌压力。为了进行该分析,将先前工作开发的闭合形式分析圆柱屈曲解决方案与玻璃、碳的不同圆柱几何配置和复合材料性能以及编织和单向结构的板内混合复合材料性能结合使用。结果表明,复合材料结构的最佳铺层配置是结构几何形状和材料系统所独有的。然而,观察到这些不同系统的总体趋势,例如对称和不对称结构如何将轴向阻力层放置在复合材料系统的中性面附近。此外,无论材料系统如何,随着L/D比的降低,两种结构都需要增加抗剪层。最后,本文提出的分析方法可用于准确确定承受外部静水压力的复合材料圆柱结构的最佳叠合角。
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引用次数: 4
Interpolated Moduli Adjustment Technique for Limit Loads 极限荷载的插值模调整技术
IF 1 4区 工程技术 Q3 Engineering Pub Date : 2022-08-05 DOI: 10.1115/1.4055168
S. Mangalaramanan
A method to determine lower and upper bound limit loads called interpolated moduli adjustment technique (IMAT) is proposed in this article. This method is based on iterative linear elastic analyses and is applied to several test cases of practical interest. IMAT fully conforms to the classical lower and upper bound theorems. In all the cases the upper and lower bound limit loads converge, thereby establishing the robustness of the technique. The results from IMAT correlate with non-linear finite element analysis consistently within 3%.
本文提出了一种确定下限和上限荷载的方法,称为插值模量调整技术(IMAT)。该方法基于迭代线性弹性分析,并应用于几个具有实际意义的测试案例。IMAT完全符合经典的下界和上界定理。在所有情况下,上限和下限负载收敛,从而建立了该技术的稳健性。IMAT的结果与非线性有限元分析的相关性始终在3%以内。
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引用次数: 0
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Journal of Pressure Vessel Technology-Transactions of the Asme
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