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Design for reversed additive manufacturing low-melting-point alloys 逆向增材制造低熔点合金的设计
2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-09-26 DOI: 10.1080/09544828.2023.2261096
Jingchao Jiang, Xiaoya Zhai, Liuchao Jin, Kang Zhang, Jun Chen, Qitao Lu, Wei-Hsin Liao
AbstractAdditive manufacturing (AM) technologies have been widely used in construction, medical, military, aerospace, fashion, etc. As AM advances, increasing new AM-based manufacturing methods have been developed (e.g. CNC machining and AM hybrid manufacturing). Recently, a new manufacturing method ‘reversed additive manufacturing (RAM)’ was proposed by the authors. First, the designed objective part needs to be reversed using a bounding box, obtaining the reversed outside part. Then fabricate the reversed outside part using AM with dissolvable material (e.g. PLA). After that, fill the reversed outside part using aimed material (e.g. low-melting-point alloys) of the objective part. Lastly, soak the whole part into the dissolvent to dissolve the outside part, obtaining the final objective part. In this paper, design for RAM is proposed. Print orientation, print parameter settings, injection parameter settings, shrinkage, cost and post-processing are discussed. Experiments with several lattice structures are carried out and case studies are demonstrated. The findings of this paper can benefit the design process for RAM, improving the design efficiency for RAM.KEYWORDS: Additive manufacturing3D Printingreversed additive manufacturinginjectiondesign AcknowledgementsThis study is funded by Research Grants Council (C4074-22G), Innovation and Technology Commission (MHP/043/20, under PiH/278/22), Hong Kong Special Administrative Region, China, The Chinese University of Hong Kong (Project ID: 3110174), Provincial Natural Science Foundation of Anhui (2208085QA01) and Fundamental Research Funds for the Central Universities (WK0010000075).Disclosure statementNo potential conflict of interest was reported by the author(s).Additional informationFundingThis work was supported by Chinese University of Hong Kong [grant number Project ID: 3110174]; Fundamental Research Funds for the Central Universities [grant number WK0010000075]; Innovation and Technology Commission [grant number MHP/043/20, under PiH/278/22]; Natural Science Foundation of Anhui Province [grant number 2208085QA01]; Research Grants Council, University Grants Committee [grant number C4074-22G].
摘要增材制造(AM)技术已广泛应用于建筑、医疗、军事、航空航天、时尚等领域。随着增材制造的进步,越来越多新的基于增材制造的制造方法被开发出来(例如CNC加工和增材制造混合制造)。最近,作者提出了一种新的制造方法“反向增材制造(RAM)”。首先,对设计好的目标部分使用边界框进行反求,得到反求的外部部分。然后使用AM和可溶解材料(例如PLA)制造反向的外部部件。之后,使用目标部件的目标材料(例如低熔点合金)填充相反的外部部件。最后将整个部分浸泡在溶剂中溶解外部部分,得到最终的目标部分。本文提出了RAM的设计方法。讨论了打印方向、打印参数设置、注射参数设置、收缩率、成本和后处理。对几种晶格结构进行了实验,并进行了实例分析。本文的研究结果有利于RAM的设计过程,提高了RAM的设计效率。本研究由研究资助局(C4074-22G)、创新科技委员会(MHP/043/20, PiH/278/22)、香港特别行政区、香港中文大学(项目ID: 3110174)、安徽省自然科学基金(2208085QA01)和中央高校基本科研业务费专项基金(WK0010000075)资助。披露声明作者未报告潜在的利益冲突。本研究由香港中文大学资助[资助号项目ID: 3110174];中央高校基本科研业务费专项资金[批准号:WK0010000075];创新科技署[资助编号MHP/043/20,隶属PiH/278/22];安徽省自然科学基金[批准号2208085QA01];大学教育资助委员会研究资助局[资助编号C4074-22G]。
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引用次数: 0
Delimiting design: expanding the limits of concurrency through set-based concurrent engineering 划定设计:通过基于集合的并发工程扩展并发的限制
2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-09-22 DOI: 10.1080/09544828.2023.2260665
Sean Rismiller, Jonathan Cagan, Christopher McComb
AbstractEngineering design problems are often decomposed and distributed among design teams so that their components may be developed concurrently in a project. Set-based concurrent engineering (SBCE) details a development process that reduces the need for communication and rework, often considered limiting factors to concurrency, by maintaining many candidate designs for each subproblem throughout the design process. This ensures that candidates have some compatible options to combine with as the project progresses rather than needing constant coordination and adaptation. Previous studies of SBCE found positive results in industry and corroborated its claimed benefits with computational models but have yet to study how it interacts with problem decomposition. This work uses the Point/Set-Organised Research Teams (PSORT) platform, a computational model developed to simulate and study SBCE, to investigate how SBCE interacts with a problem decomposed to different degrees to understand its impact on the limits of concurrency. Problem decompositions are also formulated with varying amounts of coupling to further test the interactions of SBCE and concurrency in different situations. Simulations with PSORT find that SBCE becomes more beneficial as problem decomposition increases, suggesting that SBCE expands the limits of concurrency; however small teams may prefer not to use SBCE.KEYWORDS: Concurrent engineeringmulti-agent systemsset-based designproblem decomposition AcknowledgementsThe authors would like to thank Guanglu Zhang and Wenzhuo Xu for their review and comments on this work.Disclosure statementNo potential conflict of interest was reported by the author(s).Data and software availabilityThe data and software used to generate it can be found at the Sean Rismiller PSORT dissertation repository in the ch4 folder at http://doi.org/, reference number 10.5281/zenodo.7814683.
摘要工程设计问题通常被分解并分布在各个设计团队中,以便他们的组件可以在一个项目中并行开发。基于集合的并发工程(SBCE)详细描述了一个开发过程,通过在整个设计过程中为每个子问题维护许多候选设计,减少了通信和返工的需要,这通常被认为是并发性的限制因素。这确保了候选人有一些兼容的选项来结合项目的进展,而不是需要不断的协调和适应。先前对SBCE的研究在工业中发现了积极的结果,并通过计算模型证实了它所声称的好处,但尚未研究它如何与问题分解相互作用。这项工作使用点/集组织研究团队(PSORT)平台,这是一种用于模拟和研究SBCE的计算模型,研究SBCE如何与不同程度分解的问题相互作用,以了解其对并发限制的影响。问题分解还使用不同数量的耦合来制定,以进一步测试不同情况下SBCE和并发性的相互作用。使用PSORT进行的仿真发现,随着问题分解的增加,SBCE变得更加有利,这表明SBCE扩大了并发性的限制;然而,小团队可能不喜欢使用SBCE。关键词:并行工程多智能体系统基于集的设计问题分解感谢张光禄和徐文卓对本文的回顾和评论。披露声明作者未报告潜在的利益冲突。数据和软件可用性用于生成它的数据和软件可以在Sean Rismiller PSORT论文存储库中找到,地址为http://doi.org/,参考编号为10.5281/zenodo.7814683。
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引用次数: 0
Intelligent fault diagnosis for high-speed bearing towards unbalanced samples via convolutional weight adaptive network 基于卷积权值自适应网络的高速轴承不平衡样本智能故障诊断
2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-09-22 DOI: 10.1080/09544828.2023.2261095
Gaige Chen, Ye Li, Songyu Han, Haidong Shao, Xingkai Yang
AbstractHigh-speed bearings are often required to undertake long-term operation under unsatisfactory scenarios such as heavy load condition, and the raw vibration signals from the high-speed bearings are usually acquired with strong instability. In addition, the fault samples are unbalanced which far less than the healthy samples. Conventional intelligent fault diagnosis methods are subject to skew large samples, leading to the degradation of diagnosis performance. For this purpose, a convolutional weight adaptive network is proposed in this paper. Firstly, a multi-scale feature extraction network is constructed for extracting multi-scale fault features and excavating useful hidden information. Afterwards, the feature weight self-adaptive module is developed to dynamically fuse multi-scale fault features to heighten the contribution of the high-related features and to diminish the effect of the non-related features. Finally, the modified Focal loss is designed to re-balance the cost of various types of small fault samples and large healthy samples during the training process, making the model pay more attention to the samples which are few and easily confused. The experimental analysis by using vibration data of high-speed bearing demonstrates the feasibility and effectiveness of the proposed intelligent fault diagnosis method under unbalanced samples.KEYWORDS: Intelligent fault diagnosishigh-speed bearingsunbalanced samplesfeature weight self-adaptive modulemodified focal loss Disclosure statementNo potential conflict of interest was reported by the author(s).Additional informationFundingThis research is supported by the National Natural Science Foundation of China (No. 62271390, No. 52275104), the Key Project of National Defense Basic Scientific Research Program of China (No. JCKY2020203B051), the Science and Technology Innovation Program of Hunan Province (No. 2023RC3097), and the Natural Science Fund for Excellent Young Scholars of Hunan Province (No. 2021JJ20017).
高速轴承经常需要在重载等不理想的情况下进行长期运行,高速轴承的原始振动信号通常具有很强的不稳定性。此外,故障样本的不平衡程度远小于健康样本。传统的智能故障诊断方法存在样本偏大的问题,导致诊断性能下降。为此,本文提出了一种卷积权值自适应网络。首先,构建多尺度特征提取网络,提取多尺度故障特征,挖掘有用的隐藏信息;然后,开发特征权值自适应模块,动态融合多尺度故障特征,提高高相关特征的贡献,降低非相关特征的影响。最后,设计改进的Focal loss,重新平衡训练过程中各类小故障样本和大健康样本的代价,使模型更加关注数量少、容易混淆的样本。通过对高速轴承振动数据的实验分析,验证了该方法在不平衡样本下的可行性和有效性。关键词:智能故障诊断高速轴承非平衡样本特征权重自适应模块修正焦损披露声明作者未报告潜在利益冲突项目资助:国家自然科学基金项目(No. 62271390, No. 52275104);国防基础科学研究计划重点项目(No. 52275104);湖南省科技创新计划项目(No. 2023RC3097)、湖南省优秀青年自然科学基金项目(No. 2021JJ20017)。
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引用次数: 0
A hypergraph model of product function recombination based on online reviews 基于在线评价的产品功能重组超图模型
IF 2.7 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-08-30 DOI: 10.1080/09544828.2023.2250633
W. Lin, Yu Wang, Renbin Xiao
ABSTRACT Functional module recombination is a common means for manufacturers to upgrade and launch new product quickly. However, this method may bring with significant risks and it requires accurate identification on market trends in the uncertain environments, and cannot be achieved depend on expert experience. Therefore, a data-driven approach is proposed for product function recombination based on online reviews. Firstly, the information collection for e-commerce data is carried out to obtain product functional description, and the incidence matrix (IM) is formed by combining the corresponding relationship between function and product, so as to construct the hypergraph model. After that, for calculating the hyperedge weight and hyperedge degree as well as the hypernode weight and hypernode degree, random walk algorithm is introduced to obtain the transition probability between the function nodes. Moreover, three innovation strategies of product function recombination are proposed, including function expand, function trim and function replace respectively. Meanwhile, through the results of transition probability calculation, quantitative analysis is utilised for the implementation of different strategies. Finally, the headphone is taken as a case to verify the method, which is indicated as an effective functional optimisation tool and can provide a new research basis for product design.
功能模块重组是厂商快速升级和推出新产品的常用手段。但是,这种方法可能会带来很大的风险,并且需要在不确定的环境中对市场趋势进行准确的识别,仅凭专家经验是无法实现的。为此,提出了一种基于在线评价的产品功能重组的数据驱动方法。首先对电子商务数据进行信息收集,获得产品功能描述,结合功能与产品的对应关系形成关联矩阵(IM),构建超图模型;然后,为了计算超边权值和超边度,以及超节点权值和超节点度,引入随机行走算法,获得功能节点之间的转移概率。提出了产品功能重组的三种创新策略,分别是功能扩展、功能精简和功能替代。同时,通过转移概率计算的结果,对不同策略的实施进行定量分析。最后以耳机为例对该方法进行了验证,表明该方法是一种有效的功能优化工具,可以为产品设计提供新的研究依据。
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引用次数: 1
Designing dual ontological products for human factors: a machine learning and harmonistic knowledge-based computational support tool 为人为因素设计双重本体论产品:一种基于机器学习和协调知识的计算支持工具
IF 2.7 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-08-29 DOI: 10.1080/09544828.2023.2248801
Sean Agius, P. Farrugia, Emmanul Francalanza
The physical construct of a dual ontological product is essential for those products which physically interact directly with humans, whereas the product's emotional construct interconnects with human cognition. Multitude of human factor aspects must be considered when designing dual ontological products. To increase the product's impact and reach, designers should also understand the requirements of potential users. Designers find it difficult to achieve the right compromise between these constructions. This research therefore contributes a novel harmonistic knowledge-based computational support tool which makes designers aware of design stage conflicts and consequences of commitments made on human factors in the use phase of the artefact. This paper describes in detail the machine learning and harmonistic knowledge-based system which exploits information collected directly from potential users to proactively assist, guide, and motivate product designers. The paper takes the motorcycle artefact as a case of dual ontological product. The prototype support tool has been evaluated with 28 motorcycle design engineers. The results obtained from this evaluation have shown that the approach and design computational-based tool meet their goals, are beneficial, and are required in design engineering practice.
双重本体论产品的物理结构对于那些与人类直接物理互动的产品是必不可少的,而产品的情感结构与人类的认知是相互联系的。在设计双重本体论产品时,必须考虑人的因素的多样性。为了增加产品的影响力和影响力,设计师还应该了解潜在用户的要求。设计师发现很难在这些结构之间达成正确的折衷。因此,这项研究提供了一种新的基于协调知识的计算支持工具,使设计师意识到设计阶段的冲突以及在人工制品使用阶段对人为因素所做承诺的后果。本文详细描述了机器学习和基于知识的协调系统,该系统利用直接从潜在用户那里收集的信息来主动帮助、指导和激励产品设计师。本文将摩托车工艺品作为一个双重本体论产品的案例。28名摩托车设计工程师对原型支撑工具进行了评估。从该评估中获得的结果表明,该方法和基于计算的设计工具符合其目标,是有益的,并且是设计工程实践所必需的。
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引用次数: 0
An expert system for analysing the printability and integratability of assembly structures under the context of design for additive manufacturing 增材制造设计背景下装配结构可打印性和可集成性分析专家系统
IF 2.7 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-08-22 DOI: 10.1080/09544828.2023.2248800
Maolin Yang, Wei Dai, Pingyu Jiang
Additive manufacturing (AM) has the capability of producing parts with more complicated shapes and functions compared with subtractive manufacturing. Design for additive manufacturing (DfAM) aims at producing design solutions that can be additively manufactured. During DfAM, analysing the printability and integratbility of a target assembly are important tasks. However, the tasks require systematic analysis of the structural/functional/material characteristics, working conditions, and interaction relations among the parts in the target assembly, fully understanding of the capability and limitation of the applied AM equipment, and comprehensive design decision-making considering the characteristics of AM processing, etc. This makes it challenging to conduct printability and integratbility analysis tasks. In this regard, an expert system is established which is realised with Function-Behaviour-Structure oriented assembly structure characteristic analysing, ontology instance-based assembly structure characteristic modelling, and modified RETE algorithm-based design decision-making. The system is capable of providing decision guidance on which parts in a target assembly can be printed and which among these printable parts can be printed integratedly. In this way, it can support DfAM implementation in a computer-aided manner. A WebApp that encapsulates the system is developed, and a robot arm DfAM redesign project is used as a case study.
与减法制造相比,增材制造具有生产形状和功能更复杂的零件的能力。增材制造设计(DfAM)旨在生产可增材制造的设计解决方案。在DfAM过程中,分析目标组件的可打印性和可集成性是重要任务。然而,这些任务需要系统地分析目标组件中各部件的结构/功能/材料特性、工作条件和相互作用关系,充分了解所应用AM设备的能力和局限性,并考虑AM加工的特点进行综合设计决策等。这使得执行可打印性和可集成性分析任务具有挑战性。在这方面,建立了一个专家系统,该系统通过面向功能-行为-结构的装配结构特征分析、基于本体实例的装配结构特性建模和基于改进RETE算法的设计决策来实现。该系统能够提供关于目标组件中的哪些零件可以打印以及这些可打印零件中的哪些可以集成打印的决策指导。通过这种方式,它可以以计算机辅助的方式支持DfAM的实现。开发了一个封装该系统的WebApp,并以机械臂DfAM的重新设计项目为例进行了研究。
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引用次数: 0
A system modeling process based on SysML to support data consistency across system requirement, function, and solution model layers 基于SysML的系统建模过程,支持跨系统需求、功能和解决方案模型层的数据一致性
IF 2.7 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-08-17 DOI: 10.1080/09544828.2023.2247860
Yizhe Zhang, G. Jacobs, Wei Yu, Gregor Hoepfner, J. Berroth
Model-Based Systems Engineering (MBSE) is a popular system engineering development method focusing on digital models as the primary mean of information exchange to improve communication across disciplines. To implement MBSE, the system model needs to be created to represent systems at different layers of abstraction, such as requirements, functional architectures, and solution designs throughout the development phase. Although many studies have mentioned the need to pay attention to the traceability between different layers of system models, there is still a lack of an automated system modeling process. This can lead to inefficiencies and even errors during the system modeling process. A semi-automated system modeling process based on Systems Modeling Language (SysML) is presented to overcome the issue. This work elaborates on a formalised modeling mechanism based on SysML elements to aid system engineers in system modeling with a function-oriented architecture. This work demonstrates and evaluates the proposed process by developing a wind turbine (WT) system model. The contribution of this study is that it realizes the semi-automatic top-down system modeling process. This ensures data inheritance and consistency between different system model layers of abstraction. It also reduces manual efforts and improves the efficiency of the system modeling process.
基于模型的系统工程(MBSE)是一种流行的系统工程开发方法,其重点是将数字模型作为信息交换的主要手段,以改善跨学科的沟通。为了实现MBSE,需要创建系统模型来表示在不同抽象层的系统,例如整个开发阶段的需求、功能体系结构和解决方案设计。虽然很多研究都提到需要注意系统模型不同层之间的可追溯性,但是仍然缺乏一个自动化的系统建模过程。这可能导致系统建模过程中的效率低下甚至错误。针对这一问题,提出了一种基于系统建模语言(SysML)的半自动化系统建模过程。这项工作详细阐述了基于SysML元素的形式化建模机制,以帮助系统工程师使用面向功能的体系结构进行系统建模。本工作通过开发风力涡轮机(WT)系统模型来演示和评估所提出的过程。本研究的贡献在于实现了自顶向下的半自动系统建模过程。这确保了不同系统模型抽象层之间的数据继承和一致性。它还减少了手工工作,提高了系统建模过程的效率。
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引用次数: 1
Two-stage approach to causality analysis-based quality problem solving for discrete manufacturing systems 基于因果关系分析的离散制造系统质量问题求解的两阶段方法
IF 2.7 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-08-17 DOI: 10.1080/09544828.2023.2247858
Hao-nan Wang, Yuming Xu, Tao Peng, Reuben Seyram Komla Agbozo, Kaizhou Xu, Weipeng Liu, Renzhong Tang
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引用次数: 0
How much workload is a ‘good’ workload for human beings to meet the deadline: human capacity zone and workload equilibrium 多少工作量是人类在截止日期前完成的“好”工作量:人的能力区域和工作量平衡
IF 2.7 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-08-03 DOI: 10.1080/09544828.2023.2249216
Mengting Zhao, D. Qiu, Yong Zeng
When given a ‘good’ workload, human participants can efficiently complete the assigned task within the time limit, while they may fail to complete it due to low efficiency when given a ‘bad’ workload. The objective of this research is to investigate how much workload is considered ‘good’ for individuals to meet a deadline and successfully complete the assigned task. High work efficiency can be achieved by manipulating workload assignments and assigning them to different individuals at the appropriate time. We have defined the range of this ‘good’ workload as the capacity zone, which should be supported by necessary interventions from computers or human instructors. The capacity zone represents the area between the two workload equilibrium points, whose position and shape are influenced by factors such as mental capacity, maximum efficiency, and stress limit. Our analysis and simulation results indicate that humans are only capable of effectively completing a large amount of workload assignment by the deadline when working within their capacity zone. Therefore, this research aims to enhance overall work efficiency by customising workload allocation strategies based on different individuals' capacity zone and providing timely intervention when they are working beyond their capacity zone.
当给出“好”的工作量时,人类参与者可以在时限内高效地完成分配的任务,而当给出“坏”的工作量后,他们可能会因为效率低而无法完成任务。这项研究的目的是调查有多少工作量被认为对个人在截止日期前成功完成指定任务是“好的”。通过操纵工作量分配并在适当的时间将其分配给不同的个人,可以实现高工作效率。我们已经将这种“良好”工作量的范围定义为能力区,这应该得到计算机或人工讲师的必要干预的支持。能力区代表两个工作量平衡点之间的区域,其位置和形状受心理能力、最大效率和压力极限等因素的影响。我们的分析和模拟结果表明,当人类在其能力范围内工作时,只有在截止日期前才能有效完成大量的工作量分配。因此,本研究旨在通过根据不同个人的能力区域定制工作量分配策略,并在他们超出能力区域工作时提供及时干预,来提高整体工作效率。
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引用次数: 0
Examination of common mistakes for successful leveraging the Kano model and proposal for enhancement 检查常见错误,以便成功地利用Kano模型并提出改进建议
IF 2.7 2区 工程技术 Q1 ENGINEERING, MULTIDISCIPLINARY Pub Date : 2023-08-03 DOI: 10.1080/09544828.2023.2245533
P. Koomsap, Balasooriya Rallage Yasara Dharmerathne, Duangthida Hussadintorn Na Ayutthaya
The Kano model has been recognised for almost forty years as an effective tool for revealing implicit customer ideas that are often unclear and difficult to describe by relating the fulfilment of offering quality attributes to customer satisfaction. So has the Kano methodology for realising the model in practice in product design and development, strategic thinking, business planning, etc. Despite their success, it has long been reported that the Kano classification of customer requirements needs to reflect the level of customer satisfaction accurately. Researchers have focused on increasing the model’s accuracy throughout the years, especially by introducing much more quantitative approaches to the Kano categorisation. Still, the traditional one remains well-accepted in practice as it is the most straightforward logical procedure that non-experts can follow. Rather than introducing complexity, this research focuses on improving the traditional Kano model without altering its procedure by creating awareness of common mistakes when implementing the model and suggesting incorporating a couple of steps to avoid them. It is crucial to understand the selection of the five answer choices and their compatibility with the Kano evaluation table. Few case studies are available to illustrate how sensitive to common mistakes the outcomes are.
近四十年来,卡诺模型一直被认为是一种有效的工具,可以通过将产品质量属性的实现与客户满意度联系起来,揭示隐含的客户想法,这些想法往往不明确,难以描述。在产品设计和开发、战略思维、业务规划等实践中实现该模型的卡诺方法论也是如此。尽管它们取得了成功,但长期以来一直有报道称,客户需求的卡诺分类需要准确反映客户满意度。多年来,研究人员一直致力于提高模型的准确性,特别是通过引入更多的定量方法来进行卡诺分类。尽管如此,传统的程序在实践中仍然被广泛接受,因为它是非专家可以遵循的最直接的逻辑程序。这项研究的重点不是引入复杂性,而是在不改变其程序的情况下改进传统卡诺模型,方法是在实施模型时提高对常见错误的认识,并建议结合几个步骤来避免这些错误。了解五个答案的选择及其与卡诺评估表的兼容性至关重要。很少有案例研究可以说明结果对常见错误的敏感性。
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引用次数: 1
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